Solar cell silicon wafer feeding and lifting mechanism
By designing the solar cell silicon wafer feed lifting mechanism, and using the lifting linear module and cylinder mechanism to lift the upper layer of the quartz boat, the interference and collision problems of the battery silicon wafer during the transportation process are solved, and the production efficiency and quality are improved.
Patent Information
- Application Number
- CN202422198830.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In photovoltaic automated production, battery silicon wafers are prone to interfering and collision due to tight arrangement during the transportation process, resulting in scratches or rupture of the silicon wafers, affecting production efficiency and quality.
A solar cell silicon wafer feeding lifting mechanism is designed to lift the upper battery silicon wafer of the quartz boat by lifting the linear module and cylinder mechanism to avoid interference and collision. The positioning seat, translation linear module and cylinder assembly are used for precise positioning and lifting.
It effectively avoids interference, collision and fragmentation of battery silicon wafers, saves manpower and material resources, and improves production efficiency and quality.
Smart Images

Figure CN223162671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of solar panel production and processing equipment, and particularly relates to a feeding and lifting mechanism for solar cell wafers. Background Art
[0002] In the photovoltaic automation market, the method of directly transporting battery wafers into a quartz boat by a tongue module is generally adopted. An external feeding mechanism transfers the battery wafers on the production line to the quartz boat for storage. The quartz boat is a rack for storing battery wafers. A plurality of material placing grooves are opened from top to bottom on the quartz boat. The material placing grooves are used for receiving battery wafers. After the quartz boat is filled with battery wafers from top to bottom, it enters a processing machine for subsequent processing.
[0003] Since the battery wafers in the quartz boat are arranged closely, the interval between the battery wafers is less than 3 mm. During the transportation process, the battery wafers often interfere and collide with each other, resulting in scratches or even breakage of the battery wafers. The broken battery wafers will also affect the subsequent stacking of battery wafers, and it is necessary to stop the machine for processing, wasting manpower and material resources, and limiting the production efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a feeding and lifting mechanism for solar cell wafers, which can lift the battery wafers on the upper layer of the quartz boat at the loading station when the battery wafers are placed, avoid the interference, collision and fragmentation of the battery wafers, save manpower and material resources, and improve the production efficiency and production quality.
[0005] In order to achieve the above purpose, the utility model provides the following technical solution: a feeding and lifting mechanism for solar cell wafers, including a main bracket. Side brackets are respectively arranged on both sides of the main bracket. A lifting linear module is arranged on the side bracket. A quartz boat positioning component is fixedly connected to the moving table of the lifting linear module. The quartz boat positioning component includes a positioning seat, a translation linear module, a rectifying stop block, a support plate, a rectifying cylinder, a pressing cylinder and a pressing plate. Cylinder seats are fixedly connected to both the main bracket and the side bracket. A lifting mechanism is arranged on each cylinder seat. The lifting mechanism includes a first slide cylinder, a second slide cylinder, a first baffle, a second baffle, a first slider, a second slider, a fork plate and a groove plate. The first slide cylinder is fixedly connected to the cylinder seat. The first baffle is fixedly connected to the moving table of the first slide cylinder. The second baffle is fixedly connected to the first baffle. The first slider is slidably connected to the first baffle. The second slider is horizontally slidably connected to the first slider. The fork plate is vertically slidably connected to the first slider. The second slide cylinder and the groove plate are both fixedly connected to the second slider. The piston rod of the second slide cylinder is fixedly connected to the second baffle. Springs are arranged between the second slider and the first slider and between the first slider and the fork plate.
[0006] Further, the lifting linear module is fixedly connected to the side bracket, and the wafer lifting mechanism on the side bracket is arranged opposite to the wafer lifting mechanism on the main bracket.
[0007] Further, the translation linear module is fixedly connected to the moving platform of the lifting linear module, the positioning seat is fixedly connected to the moving platform of the translation linear module, the support plate and the pressing cylinder are both fixedly connected to the positioning seat, the alignment cylinder and the alignment stopper are arranged opposite to each other, there are specifically multiple alignment cylinders, and the multiple alignment cylinders are respectively fixedly connected to the positioning seat and the support plate, the pressing cylinder is fixedly connected to the positioning seat, and the pressing plate is fixedly connected to the pressing cylinder.
[0008] Further, a convex block is provided on the first baffle, and a buffer corresponding to the convex block is fixedly connected to the first slider.
[0009] Further, an inclined groove is provided on the groove plate, a roller is rotatably connected to the fork plate, and the roller is slidably connected to the inclined groove.
[0010] The beneficial effects of the present utility model are as follows: It can lift the quartz boat of the battery silicon wafer located in the upper layer of the loading station when placing the battery silicon wafer, avoiding interference, collision and fragmentation of the battery silicon wafer, saving manpower and material resources, and improving production efficiency and production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the overall structure of a feeding wafer lifting mechanism for a solar cell silicon wafer of the present utility model.
[0012] Figure 2 It is a schematic diagram of a quartz boat positioning component of a feeding wafer lifting mechanism for a solar cell silicon wafer of the present utility model.
[0013] Figure 3 It is a schematic diagram of a wafer lifting mechanism of a feeding wafer lifting mechanism for a solar cell silicon wafer of the present utility model.
[0014] In the figure: 1, main bracket; 2, side bracket; 3, lifting linear module; 4, quartz boat positioning component; 401, positioning seat; 402, translation linear module; 403, alignment stopper; 404, support plate; 405, alignment cylinder; 406, pressing cylinder; 407, pressing plate; 501, first sliding table cylinder; 502, second sliding table cylinder; 503, first baffle; 504, second baffle; 505, first slider; 506, second slider; 507, fork plate; 508, groove plate; 6, spring; 7, quartz boat. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] In order to make the objectives, technical solutions and advantages of the present utility model more clearly understood, the following further detailed description of the present utility model is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0016] Refer to Figures 1 - 3 A silicon wafer feeding and lifting mechanism for a solar cell shown in the figure, which includes a main bracket 1. Side brackets 2 are respectively arranged on both sides of the main bracket 1. A lifting linear module 3 is arranged on the side bracket 2. A quartz boat positioning component 4 is fixedly connected to the moving table of the lifting linear module 3. The quartz boat positioning component 4 includes a positioning seat 401, a translation linear module 402, a rectifying stopper 403, a support plate 404, a rectifying cylinder 405, a pressing cylinder 406 and a pressing plate 407. Cylinder seats are fixedly connected to both the main bracket 1 and the side brackets 2. A wafer lifting mechanism 5 is arranged on each cylinder seat. The wafer lifting mechanism 5 includes a first slide cylinder 501, a second slide cylinder 502, a first baffle 503, a second baffle 504, a first slider 505, a second slider 506, a fork plate 507 and a groove plate 508. The first slide cylinder 501 is fixedly connected to the cylinder seat. The first baffle 503 is fixedly connected to the moving table of the first slide cylinder 501. The second baffle 504 is fixedly connected to the first baffle 503. The first slider 505 is slidably connected to the first baffle 503. The second slider 506 is horizontally slidably connected to the first slider 505. The fork plate 507 is vertically slidably connected to the first slider 505. Both the second slide cylinder 502 and the groove plate 508 are fixedly connected to the second slider 506. The piston rod of the second slide cylinder 502 is fixedly connected to the second baffle 504. Springs 6 are arranged between the second slider 506 and the first slider 505 and between the first slider 505 and the fork plate 507.
[0017] The lifting linear module 3 is fixedly connected to the side bracket 2. The wafer lifting mechanisms on the side brackets 2 are arranged opposite to the wafer lifting mechanisms on the main bracket 1, and the wafer lifting mechanisms can lift the four sides of the battery silicon wafers on the quartz boat 7.
[0018] The translation linear module 402 is fixedly connected to the movable platform of the lifting linear module 3, the positioning seat 401 is fixedly connected to the movable platform of the translation linear module 402, the support plate 404 and the clamping cylinder 406 are both fixedly connected to the positioning seat 401, the alignment cylinder 405 and the alignment block 408 are relatively arranged, there are multiple alignment cylinders 405, and the multiple alignment cylinders 405 are respectively fixedly connected to the positioning seat 401 and the support plate 404, the alignment cylinder 405 can limit the alignment of the quartz boat 7 in the XY direction, the clamping cylinder 406 is fixedly connected to the positioning seat 401, the pressure plate 407 is fixedly connected to the clamping cylinder 406, and the clamping cylinder 406 can limit the quartz boat 7 in the Z direction.
[0019] The first baffle 503 is provided with a bump, and the first slider 505 is fixedly connected with a buffer corresponding to the bump. The bump can limit the travel of the first slider 505.
[0020] The slot plate 508 is provided with an inclined slot, and the fork plate 507 is rotatably connected with a roller, and the roller is slidably connected to the inclined slot. The slot plate 508 can drive the roller and the fork plate 507 to rise or fall during the sliding process.
[0021] The working principle of the present invention is: when the present invention is in use, after the external feeding mechanism inserts a battery silicon wafer into the discharge trough of the quartz boat, the lifting linear module 3 drives the quartz boat 7 to move upward so that the next discharge trough is in the loading position. Before placing the next battery silicon wafer, the piston rods of the first slide cylinder 501 and the second slide cylinder 502 are extended in sequence, and the fork plate 507 first moves to the bottom of the previous battery silicon wafer, and then lifts the battery silicon wafer upward (the thickness of the discharge trough is greater than the thickness of the battery silicon wafer) to avoid the placement of the battery silicon wafer below, so as to avoid interference, collision and breakage of the battery silicon wafer. After placement is completed, the piston rods of the first slide cylinder 501 and the second slide cylinder 502 are retracted, and the above actions are repeated until the battery silicon wafers are full of the quartz boat 7.
[0022] The above embodiments are used to further illustrate the present invention, but do not limit the present invention to these specific embodiments. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention should be understood to be within the scope of protection of the present invention.
Claims
1. A silicon wafer feeding and lifting mechanism for a solar cell, characterized in that: It includes a main bracket (1), with side brackets (2) respectively arranged on both sides of the main bracket (1). An elevating linear module (3) is arranged on the side bracket (2), and a quartz boat positioning assembly (4) is fixedly connected to the moving table of the elevating linear module (3). The quartz boat positioning assembly (4) includes a positioning seat (401), a translational linear module (402), a rectifying stop block (403), a support plate (404), a rectifying cylinder (405), a pressing cylinder (406) and a pressing plate (407). Cylinder seats are fixedly connected to both the main bracket (1) and the side bracket (2), and a wafer lifting mechanism is arranged on each cylinder seat. The wafer lifting mechanism includes a first slide cylinder (501), a second slide cylinder (502), a first baffle (503), a second baffle (504), a first slider (505), a second slider (506), a fork plate (507) and a grooved plate (508). The first slide cylinder (501) is fixedly connected to the cylinder seat, the first baffle (503) is fixedly connected to the moving table of the first slide cylinder (501), the second baffle (504) is fixedly connected to the first baffle (503), the first slider (505) is slidably connected to the first baffle (503), the second slider (506) is horizontally slidably connected to the first slider (505), the fork plate (507) is vertically slidably connected to the first slider (505), the second slide cylinder (502) and the grooved plate (508) are both fixedly connected to the second slider (506), the piston rod of the second slide cylinder (502) is fixedly connected to the second baffle (504), and springs (6) are arranged between the second slider (506) and the first slider (505), and between the first slider (505) and the fork plate (507).
2. The silicon wafer feeding and lifting mechanism for a solar cell according to claim 1, characterized in that: The elevating linear module (3) is fixedly connected to the side bracket (2), and the wafer lifting mechanisms on the side bracket (2) and the main bracket (1) are arranged opposite to each other.
3. A silicon wafer feeding and lifting mechanism for a solar cell according to claim 1, characterized in that: The translational linear module (402) is fixedly connected to the moving table of the elevating linear module (3), the positioning seat (401) is fixedly connected to the moving table of the translational linear module (402), the support plate (404) and the pressing cylinder (406) are both fixedly connected to the positioning seat (401), the rectifying cylinder (405) and the rectifying stop block (403) are arranged opposite to each other. There are specifically multiple rectifying cylinders (405), and the multiple rectifying cylinders (405) are respectively fixedly connected to the positioning seat (401) and the support plate (404). The pressing cylinder (406) is fixedly connected to the positioning seat (401), and the pressing plate (407) is fixedly connected to the pressing cylinder (406).
4. A silicon wafer feeding and lifting mechanism for a solar cell according to claim 1, characterized in that: The first baffle (503) is provided with a convex block, and a buffer corresponding to the convex block is fixedly connected to the first slider (505).
5. The silicon wafer feeding and lifting mechanism for a solar cell according to claim 1, characterized in that: The grooved plate (508) is provided with an inclined groove, and a roller is rotatably connected to the fork plate (507), and the roller is slidably connected to the inclined groove.
Citation Information
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