Rapid self-clamping type new energy reduction gearbox lifting appliance

By designing a fast self-clutching new energy gearbox spreader, using a hinge structure and a tensioning spring, the existing spreader clamping problems are solved and the problems of unstable clamping and damage to electronic components are achieved, and safe and efficient lifting operations are achieved.

CN223163067UActive Publication Date: 2025-07-29ZHUZHOU GEAR CO LTD
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Patent Information

Application Number
CN202422152482.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-29
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing new energy gearbox spreaders are prone to bumping electronic components or causing the assembly to fall during clamping, and cannot adaptively clamp high-weight new energy gearboxes.

Method used

A fast self-clip new energy gearbox spreader is designed, using a connecting device and a scissor fork device, which can automatically clamp through a hinge structure and a tightening spring. The hook plate is made of aluminum to prevent the shell from being clamped, and the structure is simple and easy to operate.

Benefits of technology

It realizes the firmness and safety of the lifting process, avoids damage to electronic components, and can complete the lifting operation by a single person, which is suitable for the rapid lifting of new energy gearboxes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick self-clamping new energy reduction gearbox lifting appliance which comprises a connecting device and a scissor fork device which are fixedly connected through a first combination pin, and the scissor fork device comprises a first joint plate, a second joint plate, a locking plate, a first clamping plate, a second clamping plate, a first hook plate, a second hook plate and a tension spring. The first joint plate and the second joint plate are connected through the first combination pin to form a hinge structure. The clamping plate I and the clamping plate II are respectively connected with the joint plate I and the joint plate II through a combination pin III and a combination pin IV to form a hinge structure; the first clamping plate and the second clamping plate are connected together through the second combination pin to form a hinge structure. The first hook plate and the second hook plate are in a right-angle shape, during hoisting, the side faces make contact, the bottom hooks the assembly, the tension spring is arranged between the third combination pin and the fourth combination pin, and the first clamping plate and the second clamping plate can be helped to automatically clamp the assembly shell in the clamping process. According to the lifting appliance, the tension spring is arranged to enable the lifting appliance to be self-tightened, the lifting process is firm and does not loosen, and the hook plate is made of aluminum, so that the assembly shell can be prevented from being damaged by clamping in the clamping process. In addition, the structure is simple, operation is convenient, and hoisting can be completed by one person.
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Description

Technical Field

[0001] The utility model relates to the field of new energy reducer transportation, in particular to a quick self-clamping lifting device for new energy reducers. Background Technique

[0002] The assembly of new energy reducers belongs to mass production in an assembly line mode, and special lifting devices suitable for the transfer of reducers are required to meet the short-beat assembly work. The reducer housing is made of aluminum alloy, and electronic components such as electronic oil pumps and temperature sensors are installed on the outside. If the current new energy reducer lifting device clamps too tightly, it is easy to bump the surface and damage the electronic components during the packaging and turnover transportation of the reducer assembly. If it clamps too loosely, there is a risk of the reducer assembly falling. Through retrieval, no technical solution identical to the present utility model was found, only some related comparative technical documents were found, mainly including the following:

[0003] 1. The patent with the application number 202021609458.4 discloses a self-locking lifting device, including two scissor fork devices arranged symmetrically left and right. The scissor fork device includes a first clamping rod and a second clamping rod, and the first clamping rod and the second clamping rod are hinged to each other through a second cross position; short shafts are hinged to the upper ends of the first clamping rod and the second clamping rod, and the two short shafts are hinged to each other through a first cross position; the upper ends of the two scissor fork devices are connected to each other through a first connecting shaft and a second connecting shaft, and the lower ends of the two scissor fork devices are connected by a connecting rod. A support plate for supporting the bottom of the box body is arranged inside the connecting rod. When the distance between the first connecting shaft and the second connecting shaft increases, the bottoms of the two scissor fork devices clamp inward simultaneously. This device not only clamps inward by gravity but also drives the two clamping rods to clamp inward by the elastic force of the spring, with good clamping effect and reduced risk of inability to clamp due to deformation and rust. However, this patent does not have a lifting ring and is not convenient for KBK lifting.

[0004] 2. The patent with the application number 202320551872.1 proposes a flipping lifting device with an anti-dropping function, including a connecting frame. A flipping lifting device main body is arranged outside the connecting frame, a fixing frame is fixed at the top of the flipping lifting device main body, and a flipping mechanism main body is fixed outside the flipping lifting device main body; this device is provided with an anti-dropping mechanism. When using the flipping lifting device main body and the flipping mechanism main body for clamping and lifting and flipping, the position of the anti-dropping housing outside the rotating frame can be adjusted simultaneously, and the anti-dropping housing limits and protects the clamping, lifting, and flipping processes, effectively avoiding the situation of dropping; this device is provided with an auxiliary stability mechanism. When using the flipping lifting device main body and the flipping mechanism main body for clamping, lifting, and flipping, the auxiliary stability pad can adaptively fit, which can not only increase the stability during the clamping, lifting, and flipping processes, but also the outside of the auxiliary stability pad is relatively smooth and wear-resistant during the flipping process and will not affect the normal flipping. However, the connecting frame structure of this patent is complex and not easy to operate.

[0005] 3. The patent with the application number 202023086087.9 provides a simple bracket sling, which includes a first sling ring, a C-shaped frame, a second sling ring, a third sling ring, a fourth sling ring, a first connecting plate with a hook, and a second connecting plate with a hanger. The first sling ring is connected to one end of the top of the C-shaped frame, one end of the bottom of the C-shaped frame is connected to the second sling ring, the second sling ring is respectively loop-connected to the third sling ring and the fourth sling ring, the third sling ring is connected to the second connecting plate with a hanger, the fourth sling ring is connected to the first connecting plate with a hook, and the first connecting plate with a hook and the second connecting plate with a hanger are hinged into a scissor-like structure. This simple bracket sling is simple, practical, easy to operate, and safe and reliable. Its structure is applicable to the hoisting of all current commercial vehicle balance suspension brackets, can reduce the labor intensity, improve production efficiency, and reduce production costs, and is suitable for popularization. However, this patent belongs to fixed clamping and cannot realize the function of automatically clamping objects.

[0006] Through the analysis of the above patent, it can be found that although the current self-clamping sling can adaptively clamp objects, it cannot be applied to new energy reduction gears with large weights. Therefore, the problems described above still exist, so it is very necessary to improve this. Summary of the Invention

[0007] The technical problem to be solved by the present invention is to provide a fast self-clamping new energy reduction gear sling, and its composite jig can not only adaptively clamp the new energy reduction gear, but also has a simple structure and is easy to operate.

[0008] The technical solution proposed by the present invention is: a fast self-clamping new energy reduction gear sling, which includes a connecting device and a scissor device. The connecting device and the scissor device are fixedly connected by a first combination pin. The scissor device includes a first joint plate, a second joint plate, a locking plate, a first clamping plate, a second clamping plate, a first hook plate, a second hook plate, and a tension spring. The first joint plate and the second joint plate are connected by a first combination pin to form a hinge structure; the first clamping plate and the second clamping plate are respectively connected to the first joint plate and the second joint plate by a third combination pin and a fourth combination pin to form a hinge structure; the first clamping plate and the second clamping plate are connected together by a second combination pin to form a hinge structure;

[0009] The first hook plate and the second hook plate are in a right-angled shape and are in side contact during hoisting and hook the assembly at the bottom. The tension spring is arranged between the third combination pin and the fourth combination pin and can help the first clamping plate and the second clamping plate automatically clamp the assembly housing during the clamping process.

[0010] Furthermore, the first hook plate and the second hook plate are directly in contact with the assembly housing, and the material is aluminum, which can prevent the assembly housing from being scratched during the clamping process.

[0011] Further, the connecting device includes a lifting ring and a lifting ring seat. The lifting ring passes through the lifting ring seat, and the lifting ring seat is connected to the first joint plate and the second joint plate through the first binding pin.

[0012] Further, the lifting ring is circular, which is convenient for the combined crane to lift.

[0013] Further, the locking plate is arranged between the first binding pin and the second binding pin, and can keep the spreader open after clamping, which is convenient for the next clamping.

[0014] Further, one end of the locking plate is provided with a notch adapted to the second binding pin, and the locking plate can be manually hung on or separated from the second binding pin.

[0015] Further, the notch at one end of the locking plate is one or two.

[0016] Further, the first hook plate and the second hook plate are respectively fixedly connected to the first clamping plate and the second clamping plate through bolts.

[0017] The beneficial effects of the present utility model are as follows: (1) A tension spring is provided to make the spreader self-tighten, ensuring a firm and non-loosening hoisting process. (2) The hook plate is made of aluminum, which can prevent the assembly housing from being scratched during the clamping process. (3) The structure is simple and the operation is convenient, and a single person can complete the hoisting. Description of the Drawings

[0018] Figure 1 It is a structural schematic diagram of a quick self-clamping new energy reduction gearbox spreader;

[0019] Figure 2 It is a side structure diagram of a quick self-clamping new energy reduction gearbox spreader;

[0020] Description of the reference numerals: 1, lifting ring; 2, lifting ring seat; 3, first joint plate; 4, second joint plate; 5, first clamping plate; 6, second clamping plate; 7, first hook plate; 8, second hook plate; 9, first binding pin; 10, second binding pin; 11, third binding pin; 12, fourth binding pin; 13, locking plate; 14, tension spring. Detailed Embodiments

[0021] The following will further describe the present utility model with reference to the drawings. Embodiment 1

[0022] A quick self-clamping new energy reduction gearbox spreader, as shown in the attached Figures 1 - 2As shown in the figure, the specific structure is as follows: A fast self-clamping lifting device for a new energy speed reducer includes a connecting device and a scissor device. The connecting device and the scissor device are fixedly connected by a first combination pin 9. The scissor device includes a first joint plate 3, a second joint plate 4, a locking plate 13, a first clamping plate 5, a second clamping plate 6, a first hook plate 7, a second hook plate 8, and a tension spring 14. The first joint plate 3 and the second joint plate 4 are connected by the first combination pin 9 to form a hinge structure; the first clamping plate 5 and the second clamping plate 6 are respectively connected to the first joint plate 3 and the second joint plate 4 by a third combination pin 11 and a fourth combination pin 12 to form a hinge structure; the first clamping plate 5 and the second clamping plate 6 are connected together by a second combination pin 10 to form a hinge structure;

[0023] The first hook plate 7 and the second hook plate 8 are in a right-angled shape. When hoisting, they are in side contact and hook the assembly at the bottom. The tension spring 14 is arranged between the third combination pin 11 and the fourth combination pin 12, and can help the first clamping plate 5 and the second clamping plate 6 automatically clamp the assembly housing during the clamping process.

[0024] Furthermore, the first hook plate 7 and the second hook plate 8 are in direct contact with the assembly housing, and the material is aluminum. During the clamping process, it can prevent the assembly housing from being scratched.

[0025] Furthermore, the connecting device includes a lifting ring 1 and a lifting ring seat 2. The lifting ring 1 passes through the lifting ring seat 2, and the lifting ring seat 2 is connected to the first joint plate 3 and the second joint plate 4 by the first combination pin 9.

[0026] Furthermore, the lifting ring 1 is circular, which is convenient for a combined crane to lift.

[0027] Furthermore, the locking plate 13 is arranged between the first combination pin 9 and the second combination pin 10, and can keep the lifting device open after clamping, which is convenient for the next clamping.

[0028] Furthermore, one end of the locking plate 13 is provided with a notch adapted to the second combination pin 10, and the locking plate 13 can be manually hooked onto the second combination pin 10 or separated from the second combination pin 10.

[0029] Furthermore, the first hook plate 7 and the second hook plate 8 are respectively fixedly connected to the first clamping plate 5 and the second clamping plate 6 by bolts. Embodiment 2

[0030] The technical solution proposed in this embodiment is basically the same as that in Embodiment 1, except that there are two notches at one end of the locking plate 13. In practical applications, the two notches can make the stretching width adjustment range of the lifting device before clamping larger, and the other parts are the same as those in Embodiment 1.

[0031] When clamping, pull the hook plate 1 (7) and the hook plate 2 (8) outwards, manually hang the locking plate 13 onto the coupling pin 2 (10). At this time, the openings of the hook plate 1 (7) and the hook plate 2 (8) are fixed. Align the directions of the hook plate 1 (7) and the hook plate 2 (8), and hang them into the hanging position of the assembly hook. Loosen the locking plate 13. The hook plates 1 and 2 tighten inwards under the action of the tension spring 14 and closely adhere to the assembly housing. Operate the KBK lifting assembly, lower the assembly into the packing box, hang the locking plate 13 onto the coupling pin 2 (10), and operate the KBK to lower it so that the lifting tool is disengaged from the assembly.

[0032] The beneficial effects of the present utility model are as follows: (1) The tension spring 14 is provided to enable the self-tightening of the lifting tool, making the hoisting process firm and not loose. (2) The hook plate is made of aluminum, which can prevent the assembly housing from being scratched during the clamping process. (3) The structure is simple and the operation is convenient, and a single person can complete the hoisting.

[0033] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model are included within the protection scope of the present utility model.

Claims

1. A fast self-clamping new energy reduction gearbox hanger, characterized by: It includes a connecting device and a scissor device. The connecting device and the scissor device are fixedly connected through a first coupling pin (9). The scissor device includes a first joint plate (3), a second joint plate (4), a locking plate (13), a first clamping plate (5), a second clamping plate (6), a first hook plate (7), a second hook plate (8), and a tension spring (14). The first joint plate (3) and the second joint plate (4) are connected through the first coupling pin (9) to form a hinge structure. The first clamping plate (5) and the second clamping plate (6) are respectively connected to the first joint plate (3) and the second joint plate (4) through a third coupling pin (11) and a fourth coupling pin (12) to form a hinge structure. The first clamping plate (5) and the second clamping plate (6) are connected together through a second coupling pin (10) to form a hinge structure. The first hook plate (7) and the second hook plate (8) are in a right-angled shape. When hoisting, they are in side contact and hook the assembly at the bottom. The tension spring (14) is arranged between the third coupling pin (11) and the fourth coupling pin (12), and can help the first clamping plate (5) and the second clamping plate (6) automatically clamp the assembly housing during the clamping process.

2. The quick self-clamping new energy speed reducer lifting tool according to claim 1, characterized in that: The first hook plate (7) and the second hook plate (8) are in direct contact with the assembly housing, and the material is aluminum. During the clamping process, it can prevent the assembly housing from being scratched.

3. The fast self-clamping new energy reduction gearbox lifting device according to claim 1, characterized in that: The connecting device includes a lifting ring (1) and a lifting ring seat (2). The lifting ring (1) passes through the lifting ring seat (2), and the lifting ring seat (2) is connected to the first joint plate (3) and the second joint plate (4) through the first coupling pin (9).

4. A fast self-clamping new energy reduction gearbox lifting device as claimed in claim 3, characterized in that: The lifting ring (1) is circular, which is convenient for the combined crane to lift.

5. A quick self-clamping lifting device for a new energy reduction gearbox according to claim 1, characterized in that: The locking plate (13) is arranged between the first coupling pin (9) and the second coupling pin (10), and can keep the spreader open after clamping, facilitating the next clamping.

6. The fast self-clamping new energy reduction gearbox lifting device according to claim 1, characterized in that: One end of the locking plate (13) is provided with a notch adapted to the second coupling pin (10), and the locking plate (13) can be manually hooked onto or separated from the second coupling pin (10).

7. A fast self-clamping new energy reduction gearbox lifting device according to claim 6, characterized in that: The notch at one end of the locking plate (13) is one or two.

8. The quick self-clamping new energy speed reducer lifting tool according to claim 1, characterized in that: The first hook plate (7) and the second hook plate (8) are respectively fixedly connected to the first clamping plate (5) and the second clamping plate (6) through bolts.

Citation Information

Patent Citations

  • Self-locking lifting appliance

    CN212953825U

  • Simple support hanger

    CN214167112U

  • Turnover lifting appliance with anti-falling function

    CN219860170U