Distillation still waste liquid purifying and recycling device
Through the design of a funnel-shaped filter box combined with the filter mesh and activated carbon plate, the problem of incomplete removal of suspended particles and organic matter in the waste liquid purification device of the distiller is solved, efficient purification and convenient maintenance of the waste liquid are achieved, and resource utilization and production efficiency are improved.
Patent Information
- Application Number
- CN202422290344.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing distillation kettle waste liquid purification device is difficult to completely remove tiny suspended particles and soluble organic matter, resulting in unstable quality of the purified liquid, and the installation and fixation of the filter components lead to cumbersome maintenance, increasing labor intensity and affecting production efficiency.
The design of a funnel-shaped filter box is adopted, combined with the filter mesh and activated carbon plate. The outside of the filter mesh is fixed with the installation frame. It is set below the activated carbon plate. The filter box is equipped with a sealing groove and positioning component. The fitting of the pull rod and the sealing block is achieved convenient installation and maintenance. The clamp plate and the clamp groove are accurately matched, and the spring provides an automatic positioning function.
It realizes efficient purification and recycling of waste liquid, reduces production costs, improves work efficiency and device stability, simplifies the maintenance process, and reduces operational difficulty and labor intensity.
Smart Images

Figure CN223163246U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of distillation kettle equipment, in particular to a device for purifying, recycling and utilizing waste liquid of a distillation kettle. Background Technique
[0002] In industries such as chemical engineering, pharmaceuticals, and food processing, as a commonly used reaction and separation device, a large amount of waste liquid containing suspended particles, organic substances, and harmful substances is generated during the operation of a distillation kettle. If these waste liquids are directly discharged, it will not only cause environmental pollution but also waste potential recyclable resources. Therefore, the purification, recycling, and utilization of waste liquid from distillation kettles have become the focus of attention in the industry.
[0003] However, there are still many deficiencies in the existing devices for purifying, recycling, and utilizing waste liquid of distillation kettles in practical applications. On the one hand, the purification effect of some devices is limited, and it is difficult to completely remove the tiny suspended particles and dissolved organic substances in the waste liquid, resulting in unstable quality of the purified liquid and affecting subsequent use. On the other hand, the maintenance of the device is difficult. The key filtration components in the purification device are relatively fixedly installed, making the replacement and maintenance process very cumbersome for personnel. This not only increases the labor intensity of the personnel but also affects the production efficiency and reduces the practicality of the device. Therefore, we propose a device for purifying, recycling, and utilizing waste liquid of a distillation kettle to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a device for purifying, recycling, and utilizing waste liquid of a distillation kettle, which solves the problems in the prior art that some devices are difficult to completely remove the tiny suspended particles and dissolved organic substances in the waste liquid, resulting in unstable quality of the purified liquid and affecting subsequent use. And the key filtration components in some purification devices are relatively fixedly installed, making the replacement and maintenance process very cumbersome for personnel, increasing the labor intensity of the personnel, affecting the production efficiency, and reducing the practicality of the device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A waste liquid purification, recovery and utilization device for a distillation kettle, comprising a distillation kettle body, an access pipe arranged at the top of the distillation kettle body, and a drain pipe arranged at one side of the bottom of the distillation kettle body. A filter box is arranged on one side of the distillation kettle body, and the filter box is in a funnel shape. The top of the filter box is connected with an infusion pipe, and one end of the infusion pipe is connected with a discharge pipe connected to the inside of the drain pipe. One side of the lower end of the filter box is fixedly installed with a water pump, and both ends of the water pump are connected with transmission pipes. The two transmission pipes far away from the water pump are respectively connected with one side of the filter box and one side of the access pipe. An installation frame is arranged in the filter box, a filter screen is arranged in the installation frame, and an activated carbon plate is arranged below the filter screen. A sealing groove is arranged on one side of the filter box, and one side of the installation frame is fixedly installed with a sealing block adapted to the sealing groove. A positioning component connected to the sealing block is arranged on one side of the filter box. Support legs are fixedly connected to the four corners of the bottom of the filter box.
[0007] Preferably, the outside of the filter screen is fixedly connected with the inside of the installation frame, the outside of the activated carbon plate is fixedly installed in the installation frame, a slot is arranged on one side of the sealing block, and a jack adapted to the slot is arranged on one side of the filter box.
[0008] Preferably, clamping plates are fixedly connected to the inner walls on both sides of the filter box, and clamping grooves adapted to the side walls of the installation frame are arranged on the adjacent side walls of the two clamping plates.
[0009] Preferably, the positioning component includes a connecting plate arranged on one side of the filter box. The connecting plate is U-shaped, and the side walls at both ends of the connecting plate are fixedly connected with the adjacent outer side walls of the filter box. A pull rod is arranged in the connecting plate. One end of the pull rod is inserted into the slot through the jack, and the other end of the pull rod penetrates through the side wall of the connecting plate and is fixedly connected with a pull block.
[0010] Preferably, the positioning component further includes a spring arranged on one side of the connecting plate. The inside of the spring is sleeved on the outside of the pull rod, and both ends of the spring are fixedly connected with the pull block and the adjacent side wall of the connecting plate respectively.
[0011] Preferably, a handle is fixedly connected to the outer wall of the sealing block away from the installation frame, and the handle is U-shaped.
[0012] The utility model has at least the following beneficial effects:
[0013] The waste liquid purification, recovery and utilization device of the distillation kettle significantly improves the resource utilization efficiency. By efficiently removing suspended particles, organic substances and harmful substances in the waste liquid, the recycling of the waste liquid is realized. Its unique combination design of a filter screen and an activated carbon plate ensures that the waste liquid can be deeply purified when passing through, and is transformed into a clear and reusable liquid resource. This not only reduces the production cost, but also reduces the demand for the exploitation of new resources, which is of great significance to environmental protection and sustainable development. At the same time, the convenient maintenance design of the device, such as the quick loading and unloading of the installation frame through the cooperation of the pull rod and the sealing block, further improves the work efficiency and reduces the operation difficulty and labor intensity.
[0014] The utility model also has the following beneficial effects:
[0015] The device also ensures the stability and continuity of the waste liquid treatment process through a stable installation structure and a spring design with automatic return. The precise cooperation of the clamping plate and the clamping groove, as well as the elastic effect of the spring during the movement of the pull rod, jointly ensure the stable installation and accurate positioning of the installation frame in the filter box. This design not only effectively prevents the deviation and shaking of the installation frame, but also improves the reliability and durability of the entire waste liquid treatment system. During the maintenance process, the operator can easily pull out the installation frame through the handle to replace or maintain the filter screen and the activated carbon plate, further improving the convenience and efficiency of the operation. In summary, the waste liquid purification, recovery and utilization device of the distillation kettle shows significant advantages in terms of resource conservation, environmental protection, operation convenience and maintenance efficiency. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 It is a schematic structural diagram of the present utility model;
[0018] Figure 2 It is a schematic structural diagram of the water pump of the present utility model;
[0019] Figure 3 It is a schematic structural diagram of the transmission pipe of the present utility model;
[0020] Figure 4 It is a schematic structural diagram of the installation frame of the present utility model;
[0021] Figure 5 It is a schematic structural diagram of the pull rod of the present utility model.
[0022] In the figure: 1, distillation kettle body; 2, transfer pipe; 3, discharge pipe; 4, filter box; 5, filling pipe; 6, water pump; 7, clamping plate; 8, installation frame; 9, sealing block; 10, filter screen; 11, activated carbon plate; 12, connecting plate; 13, spring; 14, pull rod. Detailed implementation mode
[0023] In order to make the purpose, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0024] Refer to Figures 1-5 , a waste liquid purification and recycling device for a distillation kettle, including a distillation kettle body 1, an access pipe arranged at the top of the distillation kettle body 1, and a drain pipe arranged at one side of the bottom of the distillation kettle body 1. A filter box 4 is arranged on one side of the distillation kettle body 1, and the filter box 4 is in a funnel shape. A filling pipe 5 is connected to the top of the filter box 4, and one end of the filling pipe 5 is connected to a discharge pipe 3 connected to the inside of the drain pipe. A water pump 6 is fixedly installed on one side of the lower end of the filter box 4, and both ends of the water pump 6 are connected with transfer pipes 2. The two ends of the transfer pipes 2 far away from the water pump 6 are respectively connected to one side of the filter box 4 and one side of the access pipe. An installation frame 8 is arranged in the filter box 4, a filter screen 10 is arranged in the installation frame 8, and an activated carbon plate 11 is arranged below the filter screen 10. A sealing groove is arranged on one side of the filter box 4, and a sealing block 9 adapted to the sealing groove is fixedly installed on one side of the installation frame 8. A positioning component connected to the sealing block 9 is arranged on one side of the filter box 4. Support legs are fixedly connected to the four corners of the bottom of the filter box 4. Specifically, after the waste liquid is discharged from the distillation kettle body 1, it is introduced into the filling pipe 5 through the drain pipe and the discharge pipe 3 and then into the filter box 4. Subsequently, the waste liquid first removes large particles and impurities through the filter screen 10, and then flows through the activated carbon plate 11 for deep purification to remove harmful substances, pigments and odors. The purified liquid is pumped by the water pump 6 and flows back to the distillation kettle body 1 through the transfer pipe 2 and the access pipe to achieve recycling. At the same time, the device uses a positioning component to ensure the stable installation and convenient maintenance of the filtering component. Through the cooperation of the pull rod 14 and the sealing block 9, the quick loading and unloading of the installation frame 8 are realized, thereby significantly improving the resource utilization rate, reducing the production cost, reducing the labor intensity and improving the work efficiency.
[0025] Furthermore, the outside of the filter screen 10 is fixedly connected to the inside of the mounting frame 8, the outside of the activated carbon plate 11 is fixedly installed to the inside of the mounting frame 8, a slot is provided on one side of the sealing block 9, and a socket adapted to the slot is provided on one side of the filter box 4. Specifically, through the arrangement of the filter screen 10, the activated carbon plate 11 and the mounting frame 8, the filter screen 10 is installed in the mounting frame 8 and is at a large distance from the top of the mounting frame 8, so that larger suspended particles and organic matter and other debris in the waste liquid can be retained in the mounting frame 8, while smaller suspended impurities can be adsorbed and intercepted by the activated carbon plate 11, thereby being removed through physical filtration, making the waste liquid clear.
[0026] Furthermore, a clamping plate 7 is fixedly attached to each inner wall of the filter box 4. The adjacent side walls of the two clamping plates 7 are each provided with slots that mate with the side walls of the mounting frame 8. Specifically, the arrangement of the clamping plates 7 and the slots provided by the clamping plates 7 ensure that the adjacent side walls of the two clamping plates 7 are carefully provided with slots that mate with the side walls of the mounting frame 8. This ensures that the mounting frame 8 can be smoothly and accurately inserted and securely positioned. During installation, the mounting frame 8 is carefully placed within the filter box 4 and gradually approaches the slots, guided by the clamping plates 7. As the mounting frame 8 is pushed further in, its side walls gradually come into contact with the edges of the slots, creating a slight squeeze until it is fully inserted. Once the mounting frame 8 is fully inserted into the slots, the clamping plates 7 use the slots to fully constrain the side walls of the mounting frame 8. This restraining action not only prevents horizontal drift and shaking of the mounting frame 8 during use, but also ensures its vertical stability. Therefore, even during wastewater treatment processes at high flow rates or high pressures, mounting frame 8 maintains its original position and orientation, ensuring continuous and efficient wastewater treatment and facilitating easier maintenance. When the filter screen 10 and activated carbon plate 11 need to be replaced, simply disconnecting the filter box 4 from the sealing block 9 allows for easy removal of mounting frame 8 and its internal components, saving maintenance time and labor costs.
[0027] Further, the positioning component includes a connecting plate 12 provided on one side of the filter box 4. The connecting plate 12 is U-shaped, and both side walls at the two ends of the connecting plate 12 are fixedly connected to the adjacent outer side walls of the filter box 4. A pull rod 14 is provided inside the connecting plate 12. One end of the pull rod 14 is inserted into the slot through the jack, and the other end of the pull rod 14 penetrates through the side wall of the connecting plate 12 and is fixedly connected with a pull block. Specifically, the connecting plate 12 is designed as a U-shaped structure, and the two side walls at the two ends of the U-shape are firmly fixedly connected to the adjacent outer side walls of the filter box 4, forming a stable support frame. This frame provides an installation basis for the pull rod 14 and ensures the stability and directionality of the pull rod 14 during movement. When it is necessary to load or unload the installation frame 8 or the sealing block 9, the operator can hold the pull block and pull the pull rod 14 outwards. As the pull rod 14 is gradually pulled out of the slot, the locking state of the installation frame 8 or the sealing block 9 will be released, and at this time, it can be easily taken out of or put into the filter box 4, improving the operation convenience.
[0028] Further, the positioning component further includes a spring 13 provided on one side of the connecting plate 12. The inside of the spring 13 is sleeved on the outside of the pull rod 14, and both ends of the spring 13 are fixedly connected to the pull block and the adjacent side wall of the connecting plate 12 respectively. Specifically, through the setting of the spring 13, when the operator holds the pull block and pulls the pull rod 14 to move so that one end of it is separated from the slot to release the positioning of the sealing block 9, at this time, the pull block stretches the spring 13, and after the pull rod 14 moves, the sealing block 9 and the installation frame 8 can be pulled out to maintain the filter screen 10 and the activated carbon plate 11. During installation, by aligning the two sides of the installation frame 8 with the slots and sliding them in, the pull block can be released, and the spring 13 elastically returns to drive the pull block to drive the pull rod 14 to return to its position, so that one end of it is inserted into the slot to position the sealing block 9, thereby firmly installing the installation frame 8 in the filter box 4, improving the operation efficiency and convenience.
[0029] Further, a handle is fixedly connected to the outer wall of the sealing block 9 away from the installation frame 8, and the handle is U-shaped. Specifically, through the setting of the handle, it is convenient for the operator to hold the handle and pull out the sealing block 9 and the installation frame 8 in the filter box 4, facilitating the operation to maintain or replace the filter screen 10 and the activated carbon plate 11.
[0030] In summary: The filter screen 10 is installed at a relatively large distance from the top of the installation frame 8. The ingenuity of this design lies in that it can effectively intercept large suspended particles, organic substances and other debris in the waste liquid. When the waste liquid flows through the filter screen 10, these larger impurities will be blocked on the filter screen 10, thus preventing them from entering the subsequent treatment process, ensuring the normal operation of the subsequent treatment equipment and extending its service life. After the filter screen 10 preliminarily filters out large particle impurities, the waste liquid continues to flow through the activated carbon plate 11. The activated carbon plate 11 uses its porous structure and large specific surface area to adsorb and intercept smaller suspended impurities in the waste liquid. These impurities may include tiny suspended particles, dissolved organic substances, etc. When they pass through the activated carbon plate 11, they will be adsorbed on the pore surface, thus realizing the separation from the waste liquid. The waste liquid recovery device for the distillation kettle can effectively remove suspended particles and organic substances and other impurities in the waste liquid, making the waste liquid clear and meeting the requirements for subsequent treatment and recycling.
[0031] When the operator holds the pulling block and pulls the pull rod 14 outwards, one end of the pull rod 14 will gradually move out of the slot, and at this time, the spring 13 will be stretched. As the pull rod 14 continues to move, the stretching amount of the spring 13 gradually increases until the pull rod 14 completely moves out of the slot and releases the positioning of the sealing block 9. During this process, the spring 13 stores elastic potential energy. When installing or repositioning the installation frame 8, the operator only needs to align the two sides of the installation frame 8 with the card slots and gently slide it in. Once the installation frame 8 is in place, the operator can release the pulling block. At this time, the spring 13 will automatically perform elastic recovery using the elastic potential energy it stores, pushing the pulling block and the pull rod 14 towards the slot direction. As the pull rod 14 gradually returns to its original position, one end of it will re-insert into the slot, thus realizing the repositioning of the sealing block 9. This automatic return design greatly simplifies the operation process, improves work efficiency, not only enhances the operation convenience and stability of the waste liquid treatment system, but also reduces the labor intensity and safety risks, and extends the service life of the components.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for purifying, recycling and utilizing waste liquid from a distillation kettle, comprising a distillation kettle body (1), an access pipe arranged at the top of the distillation kettle body (1), and a drain pipe arranged at one side of the bottom of the distillation kettle body (1), characterized in that, On one side of the distillation kettle body (1), a filter box (4) is provided, and the filter box (4) is funnel-shaped. The top of the filter box (4) is connected to a filling pipe (5), and one end of the filling pipe (5) is connected to a discharge pipe (3) that is connected to the inside of the drain pipe. On one side of the lower end of the filter box (4), a water pump (6) is fixedly installed, and both ends of the water pump (6) are connected to a transmission pipe (2). The two transmission pipes (2) away from the water pump (6) are respectively connected to one side of the filter box (4) and one side of the access pipe. Inside the filter box (4), there is an installation frame (8). Inside the installation frame (8), a filter screen (10) is provided, and below the filter screen (10), there is an activated carbon plate (11). On one side of the filter box (4), a sealing groove is opened. On one side of the installation frame (8), a sealing block (9) adapted to the sealing groove is fixedly installed. On one side of the filter box (4), a positioning component connected to the sealing block (9) is provided. At the four corners of the bottom of the filter box (4), support legs are fixedly connected.
2. The waste liquid purification, recovery and utilization device of a distillation kettle according to claim 1, characterized in that, The outside of the filter screen (10) is fixedly connected to the inside of the installation frame (8), the outside of the activated carbon plate (11) is fixedly installed inside the installation frame (8), a slot is opened on one side of the sealing block (9), and a jack adapted to the slot is opened on one side of the filter box (4).
3. The waste liquid purification, recovery and utilization device of a distillation kettle according to claim 1, characterized in that, On both inner walls of the filter box (4), clamping plates (7) are fixedly connected. On the adjacent side walls of the two clamping plates (7), clamping grooves adapted to the side walls of the installation frame (8) are opened.
4. The waste liquid purification, recovery and utilization device for a distillation kettle according to claim 1, wherein The positioning component includes a connecting plate (12) provided on one side of the filter box (4). The connecting plate (12) is U-shaped, and the side walls at both ends of the connecting plate (12) are fixedly connected to the adjacent outer side walls of the filter box (4). Inside the connecting plate (12), there is a pull rod (14). One end of the pull rod (14) is inserted into the slot through the jack, and the other end of the pull rod (14) penetrates through the side wall of the connecting plate (12) and is fixedly connected to a pull block.
5. The waste liquid purification, recovery and utilization device for a distillation kettle according to claim 1, wherein, The positioning component further includes a spring (13) provided on one side of the connecting plate (12). The inside of the spring (13) is sleeved on the outside of the pull rod (14), and both ends of the spring (13) are fixedly connected to the pull block and the adjacent side wall of the connecting plate (12) respectively.
6. The waste liquid purification, recovery and utilization device for a distillation kettle according to claim 1, characterized in that, On the outer wall of the sealing block (9) away from the installation frame (8), a handle is fixedly connected, and the handle is U-shaped.