Oily sludge demulsification separation device
Through crushing, stirring and layered extraction, the problem of difficulty in effectively separating oil, water and sludge in existing equipment is solved, and efficient sludge separation and removal is achieved, avoiding secondary pollution.
Patent Information
- Application Number
- CN202422008605.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing oil-containing sludge treatment equipment is difficult to effectively separate and remove the three layers of oil, water and sludge, especially the dirt from the mud layer, resulting in low separation efficiency and easy to cause secondary pollution.
An oil-containing sludge emulsification separation device is designed, including crushing chamber, electric module, oil pump, water pump, and twisted dragon components. The separation efficiency is improved through crushing, stirring and layered extraction, and a filter and observation window are set up to prevent impurities from entering.
Efficient separation and separate removal of oil, water and mud are achieved, secondary pollution is avoided, and working rate and separation efficiency are improved.
Smart Images

Figure CN223163324U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of oily sludge treatment equipment, and particularly relates to a demulsification and separation device for oily sludge. Background Technique
[0002] Oily sludge refers to sludge mixed with heavy oils such as crude oil, various refined oils, and residual oils. It does not exist inherently in nature, but is formed due to various activities related to crude oil and refined oils in oilfield exploitation, petroleum refining processes, transportation, use, storage, etc., such as various accidents, improper operations, old, damaged, and corroded equipment, resulting in the running, overflowing, dripping, and leakage of crude oil and refined oils, which leak to the ground, deposit in the ocean, lakes, and river bottoms, and are mixed with soil, water, etc. to form a mixture of oil, soil, water, and even mixed with other pollutants. When treating existing oily sludge, a demulsifier is mostly added to separate it into an oil layer, a water layer, and a mud layer. However, for existing equipment, after separating oil, water, and mud, it is not easy to take out, especially the dirt in the mud layer. Therefore, it is necessary to develop a demulsification and separation device that is convenient for separately taking out oil, water, and mud to meet the needs. Content of the Utility Model
[0003] Aiming at the above technical problems, the utility model provides a demulsification and separation device for oily sludge, which is convenient for separately taking out oil, water, and mud.
[0004] To solve the above technical problems, the technical solution adopted by the utility model is as follows: A demulsification and separation device for oily sludge, including a tank body, a feed inlet is connected to the top of the tank body, a crushing chamber is connected between the tank body and the feed inlet, a chemical inlet is communicated with the upper part of the tank body, a first electric module is fixedly connected to the top of the tank body, a first carrier platform is connected to the moving terminal of the first electric module, a fuel pump is connected to the first carrier platform, the inlet of the fuel pump is connected to an oil suction pipe that is slidably arranged with the tank body, a second electric module is obliquely downward connected to the side of the tank body, a second carrier platform is connected to the moving terminal of the second electric module, a water pump is fixedly connected to the second carrier platform, the inlet of the water pump is connected to a water suction pipe that is slidably arranged with the tank body, a conveyor is connected to the bottom of the tank body, a screw conveyor is rotatably connected in the conveyor, a discharge hole is opened at the bottom of the tank body of the tank body, the screw conveyor is located below the discharge hole, the screw conveyor is controlled by a screw conveyor motor, a material outlet is arranged at the bottom of the conveyor, and a material valve is arranged at the material outlet.
[0005] Further, a stirring motor is fixedly connected to the side of the tank body, a stirring shaft is rotatably connected in the tank body, a stirring frame is fixedly connected to the stirring shaft, and the stirring shaft is controlled by the stirring motor.
[0006] Further, a first filter screen is connected to the end of the tubing string, and a second filter screen is connected to the end of the water suction pipe.
[0007] Further, a main crushing roller and a sub-crushing roller are rotatably connected inside the crushing chamber. The main crushing roller is controlled by a main crushing motor, and the sub-crushing roller is controlled by a sub-crushing motor.
[0008] Further, a bracket is fixedly connected to the bottom of the tank body.
[0009] Further, a transparent observation window is provided on the side of the tank body.
[0010] The utility model has the following advantages compared with the prior art:
[0011] 1. The utility model is provided with a crushing chamber, which uses the crushing chamber to beat the sludge-containing into crushed mud, facilitating the combination with the demulsifier and improving the demulsification rate. The first electric module and the second electric module are provided. The height of the oil extraction pump is adjusted by the first electric module, and the height of the water extraction pump is adjusted by the second electric module, facilitating the separate extraction of water layers and oil layers at different depths, avoiding secondary pollution. The auger and the conveyor are provided, which is beneficial to discharging the mud layer and improving the discharging efficiency.
[0012] 2. The utility model is provided with a stirring motor, which can improve the combination speed of the oil-containing sludge and the demulsifier, improving the working rate. The first filter screen and the second filter screen are provided to avoid sucking sludge and impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of the utility model.
[0014] Figure 2 is a schematic structural diagram of the crushing chamber of the utility model.
[0015] Figure 3 is a schematic structural diagram of the observation window of the utility model.
[0016] Figure 4 is a schematic structural diagram of the bottom of the tank of the utility model.
[0017] Wherein: 1. Tank body, 1a. Tank bottom, 1b. Discharge hole, 2. Chemical inlet, 3. Main crushing motor, 4. Crushing chamber, 5. Main crushing roller, 6. Feed inlet, 7. First electric module, 8. Oil extraction pump, 9. First bearing platform, 10. Tubing string, 11. First filter screen, 12. Stirring frame, 13. Stirring shaft, 14. Second filter screen, 15. Second electric module, 16. Water suction pipe, 17. Second bearing platform, 18. Water extraction pump, 19. Auger motor, 20. Conveyor, 21. Material valve, 22. Material outlet, 23. Bracket, 24. Auger, 25. Stirring motor, 26. Sub-crushing roller, 27. Sub-crushing motor, 28. Observation window. Detailed implementation mode
[0018] The present utility model will be further described below in conjunction with the attached drawings.
[0019] As Figures 1-4 shown, an oil-containing sludge demulsification and separation device includes a tank body 1. A feed inlet 6 is connected to the top of the tank body 1. A crushing chamber 4 is connected between the tank body 1 and the feed inlet 6. A chemical inlet 2 communicates with the upper part of the tank body 1. A first electric module 7 is fixedly connected to the top of the tank body 1. A first carrier 9 is connected to the moving terminal of the first electric module 7. A fuel pump 8 is connected to the first carrier 9. The inlet of the fuel pump 8 is connected to an oil suction pipe 10 which is slidably arranged in the tank body 1. A second electric module 15 is obliquely downwardly connected to the side of the tank body 1. A second carrier 17 is connected to the moving terminal of the second electric module 15. A water pump 18 is fixedly connected to the second carrier 17. The inlet of the water pump 18 is connected to a water suction pipe 16 which is slidably arranged in the tank body 1. A conveyor 20 is connected to the bottom of the tank body 1. An auger 24 is rotatably connected in the conveyor 20. A discharge hole 1b is formed at the bottom 1a of the tank bottom of the tank body 1. The auger 24 is located below the discharge hole 1b. The auger 24 is controlled by an auger motor 19. A material outlet 22 is provided at the bottom of the conveyor 20. A material valve 21 is arranged at the material outlet 22.
[0020] In order to improve the demulsification rate by stirring, a stirring motor 25 is fixedly connected to the side of the tank body 1. A stirring shaft 13 is rotatably connected in the tank body 1. A stirring frame 12 is fixedly connected to the stirring shaft 13. The stirring shaft 13 is controlled by the stirring motor 25.
[0021] In order to prevent impurities from being sucked in, a first filter screen 11 is connected to the end of the oil suction pipe 10, and a second filter screen 14 is connected to the end of the water suction pipe 16.
[0022] In order to crush the sludge, a main crushing roller 5 and a secondary crushing roller 26 are rotatably connected inside the crushing chamber 4. The main crushing roller 5 is controlled by a main crushing motor 3, and the secondary crushing roller 26 is controlled by a secondary crushing motor 27.
[0023] In order to improve stability, a support 23 is fixedly connected to the bottom of the tank body 1.
[0024] In order to observe the stratification situation and height, a transparent observation window 28 is provided on the side of the tank body 1.
[0025] The specific working process of the present utility model is as follows:
[0026] During operation, oily sludge is fed through the feed inlet 6. First, start the main crushing motor 3 and the auxiliary crushing motor 27 to drive the main crushing roller 5 and the auxiliary crushing roller 26 to work. When the oily sludge passes through the crushing chamber 4, it becomes finer. At this time, demulsifier is added through the chemical inlet 2, and the stirring motor 25 is turned on. The stirring shaft 13 drives the stirring frame 12 to rotate, and through stirring, the oily sludge and the demulsifier are evenly mixed to improve the reaction rate. After the reaction is completed, the layering situation inside the tank body 1 is observed through the observation window 28.
[0027] When sucking the upper oil layer, control the first electric module 7 to lower the first carrier 9, lower the oil suction pump 8 and the oil suction pipe 10 to suck the upper oil layer. When the oil layer is almost completely absorbed, stop the absorption. The first filter screen 11 plays a filtering role.
[0028] When sucking the water layer, the second electric module 15 drives the second carrier 17 to move, so that the water pump 18 drives the water suction pipe 16 to move obliquely upward inside the tank body 1 to suck out the water in the middle layer and the remaining oil stain in the upper layer. The second filter screen 14 plays a filtering role.
[0029] When taking out the mud layer, open the material valve 21 and turn on the auger motor 19. The mud layer enters the conveyor 20 through the discharge hole 1b at the bottom of the tank 1a and is taken away by the auger 24.
Claims
1. An oil-containing sludge demulsification and separation device, comprising a tank body (1), wherein a feed inlet (6) is connected to the top of the tank body (1), and is characterized in that: A crushing bin (4) is connected between the tank body (1) and the feed inlet (6). The upper part of the tank body (1) is communicated with a medicine inlet (2). A first electric module (7) is fixedly connected to the top of the tank body (1). A first carrier platform (9) is connected to the moving terminal of the first electric module (7). A fuel pump (8) is connected to the first carrier platform (9). The inlet of the fuel pump (8) is connected with an oil suction pipe (10) which is slidably arranged on the tank body (1). A second electric module (15) is obliquely and downwardly connected to the side of the tank body (1). A second carrier platform (17) is connected to the moving terminal of the second electric module (15). A water pump (18) is fixedly connected to the second carrier platform (17). The inlet of the water pump (18) is connected with a water suction pipe (16) which is slidably arranged on the tank body (1). A conveyor (20) is connected to the bottom of the tank body (1). An auger (24) is rotatably connected in the conveyor (20). A discharge hole (1b) is formed at the bottom of the tank bottom (1a) of the tank body (1). The auger (24) is located below the discharge hole (1b). The auger (24) is controlled by an auger motor (19). A material outlet (22) is arranged at the bottom of the conveyor (20). A material valve (21) is arranged at the material outlet (22).
2. The oil-containing sludge demulsification and separation device according to claim 1, wherein: A stirring motor (25) is fixedly connected to the side of the tank body (1). A stirring shaft (13) is rotatably connected in the tank body (1). A stirring frame (12) is fixedly connected to the stirring shaft (13). The stirring shaft (13) is controlled by the stirring motor (25).
3. The oil-containing sludge demulsification and separation device according to claim 1, characterized in that: The end of the oil suction pipe (10) is connected with a first filter screen (11). The end of the water suction pipe (16) is connected with a second filter screen (14).
4. The oil-containing sludge demulsification and separation device according to claim 1, wherein: A main crushing roller (5) and a secondary crushing roller (26) are rotatably connected inside the crushing bin (4). The main crushing roller (5) is controlled by a main crushing motor (3). The secondary crushing roller (26) is controlled by a secondary crushing motor (27).
5. The oil-containing sludge demulsification and separation device according to claim 1, characterized in that: A bracket (23) is fixedly connected to the bottom of the tank body (1).
6. The oil-containing sludge demulsification and separation device according to claim 1, characterized in that: A transparent observation window (28) is arranged on the side of the tank body (1).