Rice hull moving bed gasifier system

By introducing scraper, lifting assembly and downpressure assembly into the rice husk mobile bed gasification furnace, the problem of carbonized ash residue is solved, and the load reduction and life of the conveyor belt is achieved, ensuring efficient operation and cleaning of the gasification furnace.

CN223163381UActive Publication Date: 2025-07-29NANJING NANGUO POWER EQUIP CO LTD
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Patent Information

Application Number
CN202422141064.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-29
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

After the high-temperature pyrolysis of rice husks, carbonized ash remains on the conveyor belt, increasing the operating load of the conveyor belt and affecting its service life.

Method used

A rice hull mobile bed gasification furnace system is designed, including a scraper, a hoisting assembly and a down pressure assembly. The ash is removed by pushing the scraper into contact with the conveyor belt by turning the scraper into contact with the conveyor belt. The down pressure assembly avoids the scraper from contacting the conveyor belt for a long time, and combines the discharge hopper and the deflector to achieve efficient removal of the ash.

Benefits of technology

It reduces the operating load of the conveyor belt, extends its service life, and ensures clean and efficient operation of the gasifier, achieving free missed emissions of ash.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rice hull moving bed gasification furnace system which comprises a gasification furnace body and a conveying belt arranged in the gasification furnace body: a scraping plate arranged below the conveying belt and used for scraping residual ash on the conveying belt; the jacking assembly is arranged on one side of the cleaning and scraping plate and comprises two top plates mounted on one side surface of the cleaning and scraping plate and a jacking structure arranged in the gasification furnace body; and the downward pressing assembly is arranged on one side of the scraping plate. Through cooperation of the jacking assembly and the scraping plate, the jacking assembly can jack the scraping plate to make contact with the conveying belt, ash on the conveying belt can be removed, the operation load of the conveying belt is reduced, and the service life of the conveying belt is guaranteed; when the conveying belt is damaged, the downward pressing assembly can drive the scraping plate to descend, the scraping plate can be far away from the conveying belt, long-time contact between the scraping plate and the conveying belt is avoided, and damage to the conveying belt is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of gasifiers, in particular to a rice husk moving bed gasifier system. Background Art

[0002] A gasifier is a new type of kitchen stove or power generation equipment. Its main function is to pyrolyze the rice husks entering the gasifier to produce rice husk charcoal and a large amount of by-product biomass gas. The high-temperature biomass gas is sent into the "regenerative oxidation chamber", oxidized after air distribution, and then enters the waste heat boiler for heat exchange. The heat energy in the gas is fully recovered and utilized, converted into steam, hot water or other forms of heat energy output, and supplied for various fields such as heating, power generation or industrial production, thus realizing the maximum utilization and recycling of energy.

[0003] When the current moving bed gasifier is in use, after the rice husks undergo high-temperature pyrolysis and carbonization processes inside the gasifier, a certain amount of solid residues will be generated. These residues are mainly carbonized rice husk ashes, which will gradually accumulate on the conveyor belt. When the conveyor belt works, the rice husk ashes will be discharged, but there will still be a small amount of ashes remaining on the conveyor belt, which will increase the operating load of the conveyor belt and affect its service life. For this reason, we provide a rice husk moving bed gasifier system. Summary of the Utility Model

[0004] The utility model provides a rice husk moving bed gasifier system to solve the technical problem that when the rice husks undergo high-temperature pyrolysis and carbonization processes inside the gasifier, a certain amount of solid residues will be generated. These residues are mainly carbonized rice husk ashes, which will gradually accumulate on the conveyor belt. When the conveyor belt works, the rice husk ashes will be discharged, but there will still be a small amount of ashes remaining on the conveyor belt, which will increase the operating load of the conveyor belt and affect its service life.

[0005] The purpose and effect of a rice husk moving bed gasifier system of the utility model are achieved by the following specific technical means: A rice husk moving bed gasifier system includes a gasifier body and a conveyor belt arranged inside the gasifier body:

[0006] A cleaning scraper is arranged below the conveyor belt for scraping the residual ashes on the conveyor belt;

[0007] A jacking assembly is arranged on one side of the cleaning scraper, including two top plates installed on one side surface of the cleaning scraper and a jacking structure arranged inside the gasifier body;

[0008] A pressing-down assembly is arranged on one side of the cleaning scraper, including two holding blocks installed on one side surface of the cleaning scraper and a pressing-down structure arranged inside the gasifier body.

[0009] Preferably, the lifting structure of the lifting assembly includes a motor installed on the inner bottom wall of the gasifier body. The output end of the motor is fixedly connected to a rotating rod, and two eccentric wheels are fixedly connected to the outer surface of the rotating rod. Each eccentric wheel is located below the top plate.

[0010] Preferably, the rear end of the rotating rod is rotatably connected to a support plate, and the bottom end of the support plate is connected to the inner bottom wall of the gasifier body.

[0011] Preferably, the pressing structure of the pressing assembly includes sliding rods slidably connected to each abutting block. The bottom end of each sliding rod is connected to the inner bottom wall of the gasifier body, the top end of each sliding rod is fixedly connected to a baffle, and a spring is sleeved on the outer surface of each sliding rod.

[0012] Preferably, a discharge hopper is fixedly embedded in the bottom surface of the gasifier body, and the discharge hopper is located right below the conveyor belt.

[0013] Preferably, a guide plate is fixedly connected to the right side surface of the cleaning scraper, and the guide plate is located above the discharge hopper.

[0014] Preferably, a feed cylinder and a smoke exhaust pipe are fixedly embedded in the upper surface of the gasifier body, and the smoke exhaust pipe is located on the right side of the feed cylinder.

[0015] Preferably, a group of supports are fixedly connected to the bottom surface of the gasifier body.

[0016] Beneficial effects:

[0017] 1. Through the cooperation of the lifting assembly and the cleaning scraper, the lifting assembly can push the cleaning scraper into contact with the conveyor belt, enabling the removal of the ash on the conveyor belt, reducing the operating load of the conveyor belt, and ensuring its service life. By providing the pressing assembly, when the lifting assembly releases the support of the cleaning scraper, the pressing assembly will drive the cleaning scraper to descend, and the cleaning scraper will move away from the conveyor belt, avoiding the long-term contact between the cleaning scraper and the conveyor belt to prevent damage to the conveyor belt.

[0018] 2. Through the provided discharge hopper, it can efficiently and accurately divert the continuously conveyed ash on the conveyor belt, ensuring that the ash can be fully and without omission guided outside the gasifier body, effectively maintaining the cleanliness and operating efficiency inside the gasifier. By providing the guide plate, it can divert the ash scraped off by the cleaning scraper and smoothly guide the ash into the discharge hopper, achieving the complete removal and efficient discharge of the ash. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic three-dimensional structure diagram of the whole of the present utility model.

[0020] Figure 2This is a schematic three-dimensional structure diagram of the front sectional view of the gasifier body of the present utility model.

[0021] Figure 3 This is a schematic three-dimensional structure diagram of the side view of the lifting assembly of the present utility model.

[0022] Figure 4 This is a schematic three-dimensional structure diagram of the pressing-down assembly of the present utility model.

[0023] Figures 1-4 Among them, the corresponding relationship between the component names and the drawing numbers is as follows:

[0024] 1. Gasifier body; 2. Conveyor belt; 3. Cleaning scraper; 4. Lifting assembly; 401. Top plate; 402. Motor; 403. Rotating rod; 404. Eccentric wheel; 405. Support plate; 5. Pressing-down assembly; 501. Abuttment block; 502. Slide bar; 503. Baffle; 504. Spring; 6. Discharge hopper; 7. Deflector; 8. Feed cylinder; 9. Smoke exhaust pipe; 10. Support. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0026] First embodiment

[0027] As shown in Attached Figure 1 and Attached Figure 2 As shown: A rice husk moving bed gasifier system includes a gasifier body 1 and a conveyor belt 2 arranged inside the gasifier body 1. The conveyor belt 2 can be used to convey and discharge rice husk ash: a cleaning scraper 3 is arranged below the conveyor belt 2 for scraping the residual ash on the conveyor belt 2.

[0028] The upper surface of the gasifier body 1 is fixedly inlaid with a feed cylinder 8 and a smoke exhaust pipe 9. The smoke exhaust pipe 9 is located on the right side of the feed cylinder 8. The feed cylinder 8 facilitates the staff to add rice husk raw materials, and the smoke exhaust pipe 9 can discharge the biomass gas.

[0029] The bottom surface of the gasifier body 1 is fixedly connected with a group of supports 10. The arranged supports 10 can stably support the gasifier body 1 and enable it to maintain a stable state during operation.

[0030] Second embodiment

[0031] As shown in Attached Figure 2 and Attached Figure 3As shown: The jacking assembly 4 is arranged on one side of the cleaning scraper 3 and includes two top plates 401 installed on one side surface of the cleaning scraper 3 and a jacking structure arranged inside the gasifier body 1. The jacking structure of the jacking assembly 4 includes a motor 402 installed on the inner bottom wall of the gasifier body 1. The output end of the motor 402 is fixedly connected with a rotating rod 403. Two eccentric wheels 404 are fixedly connected to the outer surface of the rotating rod 403. Each eccentric wheel 404 is located below the top plate 401. By the operation of the motor 402, the rotating rod 403 will drive the eccentric wheels 404 to rotate, and the eccentric wheels 404 will push the top plates 4 to move, and the cleaning scraper 3 will repeatedly contact the conveyor belt 2, so as to complete the removal of the residual ash on the conveyor belt 2.

[0032] The rear end of the rotating rod 403 is rotatably connected with a support plate 405. The bottom end of the support plate 405 is connected to the inner bottom wall of the gasifier body 1. The set support plate 405 can support the other end of the rotating rod 403, further ensuring the stability of the rotating rod 403 during rotation.

[0033] The bottom surface of the gasifier body 1 is fixedly inlaid with a discharge hopper 6. The discharge hopper 6 is located right below the conveyor belt 2. The conveyor belt 2 will convey the ash into the discharge hopper 6, so as to discharge the ash outside the gasifier body 1.

[0034] Third Embodiment

[0035] As shown in the attached Figure 2 and attached Figure 4 As shown: The pressing-down assembly 5 is arranged on one side of the cleaning scraper 3 and includes two abutting blocks 501 installed on one side surface of the cleaning scraper 3 and a pressing-down structure arranged inside the gasifier body 1. The pressing-down structure of the pressing-down assembly 5 includes sliding rods 502 slidably connected to each abutting block 501. The bottom end of each sliding rod 502 is connected to the inner bottom wall of the gasifier body 1. The top end of each sliding rod 502 is fixedly connected with a baffle 503. A spring 504 is sleeved on the outer surface of each sliding rod 502. When the cleaning scraper 3 rises, it will drive the abutting blocks 501 to compress the spring 504. When the eccentric wheel 404 releases the pushing on the top plate 401, the spring 504 will stretch and push the abutting blocks 501, and the abutting blocks 501 will drive the cleaning scraper 3 away from the conveyor belt 2, so as to avoid damage to the conveyor belt 2 caused by the long-term contact between the cleaning scraper 3 and the conveyor belt 2.

[0036] The right side surface of the cleaning scraper 3 is fixedly connected with a guide plate 7. The guide plate 7 is located above the discharge hopper 6. The set guide plate 7 can guide the ash scraped by the cleaning scraper 3, and can ensure that all the ash enters the discharge hopper 6 and is discharged.

[0037] Working principle: When it is necessary to clean the ash on the conveyor belt 2, start the motor 402. The motor 402 will drive the eccentric wheel 404 to rotate through the rotating rod 403. When the eccentric wheel 404 rotates, it will push the top plate 401. The top plate 401 will drive the cleaning scraper 3 to rise and disengage from the conveyor belt 2. As the conveyor belt 2 rotates, the cleaning scraper 3 will remove the residual ash on the conveyor belt 2, reducing the operating load of the conveyor belt 2 and ensuring its service life. At the same time, the cleaning scraper 3 will drive the abutting block 501 to compress the spring 504. When the eccentric wheel 404 rotates to the lower position, the spring 504 will push the abutting block 501, and the cleaning scraper 3 will descend away from the conveyor belt 2, which can prevent the cleaning scraper 3 from being damaged due to long-term contact with the conveyor belt 2.

Claims

1. A rice husk moving bed gasifier system, characterized in that, It includes a gasifier body (1) and a conveyor belt (2) arranged inside the gasifier body (1): A cleaning scraper (3) is arranged below the conveyor belt (2) for scraping the residual ash on the conveyor belt (2); A jacking assembly (4) is arranged on one side of the cleaning scraper (3), including two top plates (401) installed on one side surface of the cleaning scraper (3) and a jacking structure arranged inside the gasifier body (1); A pressing-down assembly (5) is arranged on one side of the cleaning scraper (3), including two abutting blocks (501) installed on one side surface of the cleaning scraper (3) and a pressing-down structure arranged inside the gasifier body (1).

2. The rice husk moving bed gasifier system according to claim 1, characterized in that: The jacking structure of the jacking assembly (4) includes a motor (402) installed on the inner bottom wall of the gasifier body (1), the output end of the motor (402) is fixedly connected with a rotating rod (403), and two eccentric wheels (404) are fixedly connected to the outer surface of the rotating rod (403), and each eccentric wheel (404) is located below the top plate (401).

3. The rice husk moving bed gasifier system according to claim 2, wherein: The rear end of the rotating rod (403) is rotatably connected with a support plate (405), and the bottom end of the support plate (405) is connected to the inner bottom wall of the gasifier body (1).

4. The rice husk moving bed gasifier system according to claim 1, characterized in that: The pressing-down structure of the pressing-down assembly (5) includes sliding rods (502) slidably connected to each abutting block (501), the bottom end of each sliding rod (502) is connected to the inner bottom wall of the gasifier body (1), the top end of each sliding rod (502) is fixedly connected with a baffle (503), and a spring (504) is sleeved on the outer surface of each sliding rod (502).

5. The rice husk moving bed gasifier system according to claim 1, characterized in that: A discharge hopper (6) is fixedly embedded in the bottom surface of the gasifier body (1), and the discharge hopper (6) is located right below the conveyor belt (2).

6. The rice husk moving bed gasification furnace system according to claim 1, characterized in that: A deflector (7) is fixedly connected to the right side surface of the cleaning scraper (3), and the deflector (7) is located above the discharge hopper (6).

7. The rice husk moving bed gasifier system according to claim 1, characterized in that: A feed cylinder (8) and a smoke exhaust pipe (9) are fixedly embedded in the upper surface of the gasifier body (1), and the smoke exhaust pipe (9) is located on the right side of the feed cylinder (8).

8. The rice husk moving bed gasification furnace system according to claim 1, characterized in that: A group of supports (10) are fixedly connected to the bottom surface of the gasifier body (1).