Automatic water replenishing system for production water
Through the cooperation of the self-priming pump and the liquid level monitoring component, the automatic water replenishment system in a timely manner when the power is out of power or the bottom valve is damaged, solving the problem of insufficient production water in the existing technology and improving production efficiency.
Patent Information
- Application Number
- CN202421719196.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The existing automatic water replenishment system cannot replenish production water in time when the power is out of power or the bottom valve is damaged, resulting in a decrease in production efficiency.
The self-priming pump, the first suction pipe, the second suction pipe, the drain pipe, the water collection tank and the liquid level monitoring component are adopted to control the opening and closing of the self-priming pump and valve through the liquid level monitoring component to realize automatic water replenishment.
Automatic water replenishment in case of power outage or bottom valve is damaged, saving manpower and time and improving production efficiency.
Smart Images

Figure CN223163963U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic water replenishment, and particularly relates to an automatic water replenishment system for production water. Background Art
[0002] At present, in the production process of the environmental protection workshop, it is often necessary to continuously replenish production water to the water tank in a timely manner. During the production process, a certain amount of water needs to be stored. When the water level drops to the set range, it is replenished in a timely manner to ensure the normal operation of production.
[0003] In the case of power failure and damage to the bottom valve in the existing automatic water replenishment system, such as the film aging causing short - circuit blockage and being unable to convey the water in the water collecting tank to the production water in a timely manner, it is necessary to replace the bottom valve in time or convey the production water after the power failure ends, which is time - consuming and labor - intensive, reduces production efficiency, and thus brings inconvenience to users. Content of the Utility Model
[0004] The purpose of the utility model is to provide an automatic water replenishment device for production water, which realizes the timely water replenishment of production water and the water collecting tank through a self - priming pump, a first water suction pipe, a second water suction pipe, a drain pipe, a water collecting tank and a liquid level monitoring component, and solves the above problems existing in the prior art.
[0005] To solve the above technical problems, the utility model adopts the following scheme:
[0006] An automatic water replenishment system for production water includes a self - priming pump connected to a motor. The self - priming pump is provided with a water injection port and a water outlet. The water injection port is communicated with the water collecting tank through a first water suction pipe. The water outlet is connected to a drain pipe. A plug is provided at the top of the self - priming pump and is connected to a second water suction pipe.
[0007] Preferably, a side water pipe is provided in the second water suction pipe. The side water pipe is located in the water collecting tank, and a drain valve and a water pump are sequentially provided on the side water pipe.
[0008] Preferably, a liquid level monitoring component for real - time monitoring is provided in the water collecting tank. The liquid level monitoring component includes a moving plate and a travel switch above the moving plate. The travel switch is connected to the moving plate through a connecting rod.
[0009] Preferably, a sliding groove is formed on the inner wall of the water collecting tank. A fixed rod is assembled in the sliding groove. A first slider is sleeved on the fixed rod. The first slider is fixedly connected to the moving plate. A floating ball is connected to the lower part of the moving plate through a rope.
[0010] Preferably, a spring is provided below the first slider and is sleeved on the outer periphery of the fixed rod.
[0011] Preferably, it further includes a second slider which is located above the first slider, and the second slider is provided with a reinforcing plate connected to the surface of the moving plate.
[0012] Preferably, the side water pipe is located above the liquid level of the water collecting tank, and the first water suction pipe is located below the liquid level and is provided with a foot valve at the port.
[0013] Preferably, the second water suction pipe is successively provided with a first valve and a first check valve, and the drain pipe is successively provided with a second valve and a second check valve.
[0014] Preferably, the connection between the water injection port and the first water suction pipe and the connection between the water outlet and the drain pipe are both connected by flanges.
[0015] The beneficial effects of the present utility model are as follows:
[0016] The present utility model is connected to the first water suction pipe and the drain pipe through a self-priming pump to transfer the water in the water collecting tank, and at the same time, the water inside the self-priming pump is discharged through the drain pipe for production. The liquid level monitoring component arranged in the water collecting tank moves the floating ball to drive the moving plate, the connecting rod and the travel switch according to the level of the liquid level. When the moving plate moves to the bottom of the sliding groove, the travel switch controls the water supply of the second water suction pipe. When the travel switch is located at the top of the water collecting tank, it is disconnected. The present utility model realizes automatic water replenishment when there is a power outage or the foot valve is damaged, and at the same time, timely supplies water to the water collecting tank, saving manpower and time and improving production efficiency. Description of the Drawings
[0017] Figure 1 is a schematic structural diagram of the present utility model;
[0018] Figure 2 is a partial enlarged structural diagram of circle A of the present utility model.
[0019] Reference numerals: 1 - water collecting tank, 10 - first water suction pipe, 100 - foot valve, 2 - self-priming pump, 20 - water injection port, 21 - water outlet, 22 - drain pipe, 220 - second valve, 221 - second check valve, 23 - flange, 3 - motor, 4 - second water suction pipe, 40 - first check valve, 41 - first valve, 42 - plug, 43 - side water pipe, 44 - water pump, 45 - drain valve, 5 - liquid level monitoring component, 50 - sliding groove, 51 - fixed rod, 52 - first slider, 53 - second slider, 54 - moving plate, 55 - reinforcing plate, 56 - connecting rod, 57 - travel switch, 58 - floating ball, 59 - spring. Detailed Description of the Embodiment
[0020] The following combines the embodiments and the drawings to further elaborate on the present utility model in detail, but the embodiments of the present utility model are not limited thereto.
[0021] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "rear", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present utility model is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0022] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "provided with", "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0023] Embodiment
[0024] An embodiment of the present utility model is an automatic water replenishment system for production water, which includes a self-priming pump 2 connected to a motor 3. The self-priming pump 2 is provided with a water injection port 20 and a water outlet 21. The water injection port 20 is connected to a water collection tank 1 through a first suction pipe 10. The water outlet 21 is connected to a drain pipe 22. A plug 42 is provided at the top of the self-priming pump 2 and is connected to a second suction pipe 4. A side water pipe 43 is provided in the second suction pipe 4. The side water pipe 43 is located inside the water collection tank 1. The side water pipe 43 is successively provided with an air release valve 45 and a water pump 44.
[0025] Refer to Figure 1 , in this application, the first suction pipe 10 and the drain pipe 22 are respectively connected to the water injection port 20 and the water outlet 21 of the self-priming pump 2. The water inside the water collection tank 1 is stored by the self-priming pump 2 and then transmitted to the drain pipe 22 for production water. After the motor 3 works under the control of an external power supply to start the self-priming pump 2, a certain amount of tap water is stored inside it. At the same time, the suction lift of the self-priming pump 2 is four to five meters, which solves the problems existing in the prior art and is convenient for the use of production water in case of power failure or damage to the bottom valve 100.
[0026] Meanwhile, a second water suction pipe 4 connected to the plug 42 is arranged at the top of the self-priming pump 2. The water suction end of the second water suction pipe 4 is communicated with the tap water outlet 21, so that tap water is transmitted into the water collecting tank 1 through the second water suction pipe 4 and the side water pipe 43 for storage. The drain valve 45 directly discharges the residual water in the second water suction pipe 4 and the side water pipe 43 into the water collecting tank 1. Since the plug 42 is provided, the water in the second water suction pipe 4 is prevented from entering the self-priming pump 2, the pipeline of the second water suction pipe 4 is closed, and the sealing performance and safety performance are improved.
[0027] In order to monitor and supply water to the water collecting tank 1 in a timely manner, a liquid level monitoring component 5 for real-time monitoring is arranged in the water collecting tank 1. The liquid level monitoring component 5 includes a moving plate 54 and a travel switch 57 above the moving plate 54. The travel switch 57 is connected to the moving plate 54 through a connecting rod 56. A sliding groove 50 is formed in the inner wall of the water collecting tank 1, a fixing rod 51 is assembled in the sliding groove 50, a first slider 52 is sleeved on the fixing rod 51, the first slider 52 is fixedly connected to the moving plate 54, and a floating ball 58 is connected to the lower part of the moving plate 54 through a rope.
[0028] Refer to Figure 2 , when the water level inside the water collecting tank 1 drops, the floating ball 58 inside it drops accordingly, so as to apply a downward force to the moving plate 54 through the rope, causing the first slider 52 to move downward in the fixing rod 51, so that the moving plate 54 drives the connecting rod 56 and the travel switch 57 to move downward. When the connecting rod 56 moves downward to a certain position (that is, when the moving plate 54 moves to the bottom of the sliding groove 50), the travel switch 57 is turned on, controlling the water pump 44 to start working, injecting the water in the second water suction pipe 4 into the water collecting tank 1 through the water pump 44 for storage until the water level in the water collecting tank 1 causes the floating ball 58 to move upward under the action of buoyancy and return to the original position. At the same time, the moving plate 54 and the connecting rod 56 move upward and return to the original position, the position when the travel switch 57 contacts the top of the water tank. At this time, the travel switch 57 is disconnected and the water pump 44 stops working, then the water supply is completed.
[0029] In some preferred embodiments, a spring 59 is arranged below the first slider 52 and sleeved on the outer periphery of the fixing rod 51. The spring 59 provides an elastic supporting effect for the first slider 52, and under the condition that the liquid level is satisfied, the travel switch 57 is always located at the top of the water collecting tank 1, and the travel switch 57 is in an off state in this state.
[0030] It should be noted that the spring 59 provides a supporting force for the first slider 52, and this supporting force is less than the pulling force generated by the downward movement of the floating ball 58 on the first slider 52, and the moving plate 54 is not affected during the downward movement.
[0031] To stabilize the connection between the movable plate 54 and the first slider 52, a second slider 53 is also included. The second slider 53 is located above the first slider 52 and is provided with a reinforcing plate 55 connected to the surface of the movable plate 54. The second slider 53 and the reinforcing plate 55 provide a support point for the movable plate 54, keeping the movable plate 54 in a horizontal position and strengthening the connection between the movable plate 54 and the first slider 52.
[0032] In some preferred embodiments, the side water pipe 43 is located above the liquid level in the water collection tank 1, while the first water suction pipe 10 is located below the liquid level and is equipped with a bottom valve 100 at its end. The bottom valve 100 is activated by an external controller to discharge the water in the water collection tank 1 through the first water suction pipe 10, the water inlet 20, the self-priming pump 2, the water outlet 21, and the drain pipe 22 for use as production water. During the filling process, the self-priming pump 2 always stores a certain amount of water to serve as backup water in the event of a power outage or damage to the bottom valve 100, ensuring that normal production continues.
[0033] In some preferred embodiments, the second water suction pipe 4 is sequentially provided with a first valve 41 and a first check valve 40, and the drain pipe 22 is sequentially provided with a second valve 220 and a second check valve 221. The water inlet 20 is connected to the first water suction pipe 10, and the water outlet 21 is connected to the drain pipe 22 via flanges 23.
[0034] Specifically, the first valve 41 and the first check valve 40 are opened or closed according to the liquid level under the control of the travel switch 57, and the second valve 220 and the second check valve 221 are set to selectively open or close the pipeline according to the actual pipeline opening requirements under the control of the external controller.
[0035] The working principle of the present utility model is as follows: When in use, an external controller controls the motor 3, the bottom valve 100, the second valve 220 and the second check valve 221 to open. The water in the water collection tank 1 is drained through the first water suction pipe 10, the water injection port 20, the water outlet 21 and the drain pipe 22 under the action of the self-priming pump 2 for the use of production water. During this process, a certain amount of water is always stored inside the self-priming pump 2, which can automatically replenish water in case of power failure or damage to the bottom valve 100, without affecting subsequent work use and improving work efficiency. A liquid level monitoring component 5 is provided in the water collection tank. When the liquid level inside is relatively low, the floating ball 58 moves downward along with the liquid level, so that the moving plate 54, the connecting rod 56 and the travel switch 57 move down to the bottom of the sliding groove 50 through the first slider 52 on the fixed rod 51. The travel switch 57 is turned on to control the first valve 41 and the first check valve 40 to open, so that tap water is transmitted into the water collection tank 1. After the liquid level meets the requirements, the floating ball 58 moves upward, so that the travel switch 57 returns to its original position, and the first valve 41 and the first check valve 40 are closed, realizing the timely water replenishment of the water collection tank 1. The present utility model is communicated with the first water suction pipe 10 and the drain pipe 22 through the self-priming pump 2 to transfer the water in the water collection tank 1, and at the same time, the water inside the self-priming pump 2 is discharged through the drain pipe 22 for production. The liquid level monitoring component 5 provided in the water collection tank 1 drives the moving plate 54, the connecting rod 56 and the travel switch 57 to move according to the height of the liquid level. When the moving plate 54 moves to the bottom of the sliding groove 50, the travel switch 57 controls the water supply of the second water suction pipe 4. When the travel switch 57 is located at the top of the water collection tank 1, it is disconnected. The present utility model realizes automatic water replenishment in case of power failure or damage to the bottom valve 100, and at the same time timely supplies water to the water collection tank 1, saving manpower and time and improving production efficiency.
[0036] The above are only the preferred embodiments of the present utility model, and do not impose any form of limitation on the present utility model. Based on the technical essence of the present utility model, any simple modifications, equivalent replacements and improvements made to the above embodiments within the spirit and principle of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An automatic water replenishment system for production water, characterized in that, It includes a self-priming pump (2) connected to a motor (3). The self-priming pump (2) is provided with a water injection port (20) and a water outlet (21). The water injection port (20) is communicated with a water collection tank (1) through a first water suction pipe (10). The water outlet (21) is connected to a drain pipe (22). A plug (42) is provided at the top of the self-priming pump (2) and is connected to a second water suction pipe (4).
2. The automatic water replenishment system for production water according to claim 1, wherein, A side water pipe (43) is provided in the second water suction pipe (4). The side water pipe (43) is located in the water collection tank (1). The side water pipe (43) is successively provided with an emptying valve (45) and a water pump (44).
3. The automatic water replenishment system for production water according to claim 2, wherein, A liquid level monitoring component (5) for real-time monitoring is provided in the water collection tank (1). The liquid level monitoring component (5) includes a moving plate (54) and a travel switch (57) above the moving plate (54). The travel switch (57) is connected to the moving plate (54) through a connecting rod (56).
4. The automatic water replenishing system for production water according to claim 3, characterized in that, A sliding groove (50) is opened on the inner wall of the water collection tank (1). A fixed rod (51) is assembled in the sliding groove (50). A first slider (52) is sleeved on the fixed rod (51). The first slider (52) is fixedly connected to the moving plate (54). A floating ball (58) is connected to the lower part of the moving plate (54) through a rope.
5. The automatic water replenishment system for production water according to claim 4, characterized in that, A spring (59) is provided below the first slider (52) and is sleeved on the outer periphery of the fixed rod (51).
6. The automatic water replenishing system for production water according to claim 4, wherein, It further includes a second slider (53). The second slider (53) is located above the first slider (52). The second slider (53) is provided with a reinforcing plate (55) connected to the surface of the moving plate (54).
7. An automatic water replenishment system for production water according to claim 4, characterized in that, The side water pipe (43) is located above the liquid level of the water collection tank (1). The first water suction pipe (10) is located below the liquid level and is provided with a bottom valve (100) at the port.
8. The automatic water replenishment system for production water according to claim 4, wherein, The second water suction pipe (4) is successively provided with a first valve (41) and a first check valve (40). The drain pipe (22) is successively provided with a second valve (220) and a second check valve (221).
9. An automatic water replenishment system for production water according to claim 4, characterized in that, The connection between the water injection port (20) and the first water suction pipe (10), and the connection between the water outlet (21) and the drain pipe (22) are both connected through a flange (23).