Row low-noise low-temperature gas rising valve

By setting up a ventilation channel, air guide groove, air discharge buffer groove and matrix silence column in the air valve unit, the noise and temperature rise problems of the air valve during inflation and discharge are solved, and the low noise, low temperature rise, low failure rate and low cost air valve usage effects are achieved.

CN223165158UActive Publication Date: 2025-07-29XIAMEN SHENGLONGKUN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422531767.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-07-29
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

During the inflation and discharge process, existing air valves have high noise and high temperature, complex structure, high cost, high failure rate and short service life, and cannot effectively meet the requirements of use.

Method used

The mounted low-noise and low-temperature air-raising valve structure is adopted, including several air valve units. By setting air ducts and air guide grooves on the inside and outside of the winding support frame, combining exhaust buffer grooves and matrix silence columns, it can quickly export heat and reduce noise.

Benefits of technology

Significantly reduce noise and temperature rise, improve usage effect, extend usage cycle, reduce failure rate and cost, and meet usage requirements.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a row low-noise low-temperature gas rising valve which comprises a plurality of gas valve units, the plurality of gas valve units are distributed side by side and are communicated through gas paths, and each gas valve unit comprises a valve body upper cover, a valve body lower cover, a fastening iron sheet, a valve body movable core, a winding supporting frame, a copper wire coil, a valve body fixed core and a valve body iron frame. The outer side face of the winding supporting frame is provided with a plurality of outer side air ducts, the inner side face of the winding supporting frame is provided with a plurality of inner side air guide grooves, and an air leakage buffering groove is formed in the upper table face of the winding supporting frame. The inner side and the outer side of the winding supporting frame are respectively provided with an air duct and an air guide groove, the temperature is rapidly guided out and reduced, the top and the bottom of the winding supporting frame are respectively provided with a buffer groove, an air leakage groove and a matrix silencing column, the buffering effect is good, the air leakage speed is high, noise is small, the noise reduction and cooling effect is greatly improved, the product using effect is good, user experience is good, and the failure rate is low. The service life is long, the use cost is low, and use requirements are effectively met.
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Description

Technical Field

[0001] The utility model belongs to the field of air valves, and particularly relates to a row of low-noise and low-temperature-rise air valves with low noise, low temperature rise, good use effect, long service life, low failure rate and low use cost. Background Art

[0002] Air valves are widely used in many products, such as fitness equipment, medical and health, household furniture and other fields. The air valve completes specific work through inflation and deflation. A large amount of heat is generated during the inflation process, and noise is generated during the deflation process. How to reduce noise and lower the temperature rise is very important, which will directly affect the use effect and service life of the product. At present, generally, noise reduction methods include adding sponge externally, adding a silencer externally, or buffering gas through a curved deflation track. And for temperature reduction, generally only an inner deflation channel or reducing the power while reducing the resilience of the spring is used. This simple and traditional noise reduction and temperature reduction method can meet certain use requirements, but there are also great defects, such as complex structure, high cost, unsatisfactory noise reduction and temperature reduction effects, poor use effect, high failure rate, short service life, and inability to effectively meet the use requirements.

[0003] The technical problem to be solved by the utility model is to provide a row of low-noise and low-temperature-rise air valves with simple structure, low noise, low temperature rise, good use effect, long service life, low failure rate, low use cost and effectively meeting the use requirements. Content of the Utility Model

[0004] To solve the problems of the existing technology such as complex structure, high cost, unsatisfactory noise reduction and temperature reduction effects, poor use effect, high failure rate, short service life and inability to effectively meet the use requirements, the utility model adopts the following technical solutions:

[0005] The utility model provides a row-connected low-noise and low-temperature-rise air valve, which comprises a plurality of air valve units. The plurality of air valve units are arranged side by side and are in gas path communication. Each air valve unit includes an upper valve body cover, a lower valve body cover, a fastening iron sheet, a moving valve body core, a winding support frame, a copper wire coil, a fixed valve body core and a valve body iron frame. An upper and lower cover sealing ring is arranged between the upper valve body cover and the lower valve body cover, and the upper and lower covers are locked and fixed on the fastening iron sheet through a pair of cover top screws. A silica gel sealing cap is arranged at the center of the lower valve body cover. The valve body iron frame is riveted and fixed at the bottom of the fastening iron sheet. The winding support frame is arranged inside the valve body iron frame, and the top of the winding support frame is assembled and connected with the bottom of the fastening iron sheet. The copper wire coil is wound around the winding support frame. The moving valve body core is inserted into the inner cavity of the winding support frame, and the top of the moving valve body core extends upward through the fastening iron sheet and is tightly connected with the silica gel sealing cap. The fixed valve body core is riveted and fixed at the center of the bottom of the valve body iron frame and is located directly below the moving valve body core. A return spring and a buffer gasket are arranged between the moving valve body core and the fixed valve body core. A plurality of outer ventilation channels are arranged on the outer side surface of the winding support frame, and a plurality of inner air guiding grooves are arranged on the inner side surface of the winding support frame. A deflation buffer groove is arranged on the upper table surface of the winding support frame.

[0006] Preferably, a plurality of deflation grooves are arranged on both side edges of the lower table surface of the winding support frame, and a matrix type silencing column is arranged at the middle part.

[0007] Preferably, connecting positioning columns are arranged at the corners of the upper table surface of the winding support frame. Connecting positioning holes are arranged on the fastening iron sheet and are corresponding to the connecting positioning columns in position and completely matched in shape and size. The fastening iron sheet and the winding support frame are assembled and tightly connected through the connecting positioning columns and the connecting positioning holes.

[0008] Preferably, an assembly groove is arranged at the bottom of the upper valve body cover. An assembly boss is arranged at the top of the lower valve body cover and is corresponding to the assembly groove in position and completely matched in shape and size. The upper valve body cover and the lower valve body cover are assembled and tightly connected through the assembly groove and the assembly boss.

[0009] Preferably, assembly positioning columns are arranged at the bottom of the lower valve body cover. Assembly through holes are arranged on the fastening iron sheet and are corresponding to the assembly positioning columns in position and completely matched in shape and size. The lower valve body cover and the fastening iron sheet are assembled and tightly connected through the assembly positioning columns and the assembly through holes.

[0010] Preferably, the number of the air valve units is more than one.

[0011] The beneficial effects of the utility model are as follows: by respectively arranging ventilation channels and air guiding grooves on the inner and outer sides of the winding support frame, the temperature can be quickly exported and reduced. Moreover, buffer grooves, deflation grooves and matrix silencing columns are respectively arranged at the top and bottom of the winding support frame, so that the buffer effect is good, the deflation speed is fast and the noise is small, the noise reduction and temperature reduction effects are greatly improved, the product has good use effect, excellent user experience, low failure rate, long service life and low use cost, and can effectively meet the use requirements. Description of the Drawings

[0012] Figure 1 Schematic diagram of the disassembly and explosion structure of an embodiment of the present utility model.

[0013] Figure 2 Schematic diagram of the overall structure of the present utility model.

[0014] Figure 3 Enlarged schematic diagram of the wire winding support frame in the present utility model.

[0015] Figure 4 Schematic diagram of the bottom structure of the wire winding support frame in the present utility model.

[0016] Figure 5 Schematic diagram of the assembly structure among the upper valve body cover, lower valve body cover and fastening iron sheet in the present utility model.

[0017] Figure 6 Schematic diagram of the row arrangement of 3 valve body units in the present utility model.

[0018] Figure 7 Schematic diagram of the row arrangement of 5 valve body units in the present utility model.

[0019] Figure 8 Schematic diagram of the row arrangement of 6 valve body units in the present utility model.

[0020] Figure 9 Schematic diagram of the gas charging circuit of the valve body in the present utility model.

[0021] Figure 10 Front view schematic diagram of the gas discharging circuit of the valve body in the present utility model.

[0022] Figure 11 Detailed schematic diagram of the gas discharging circuit of the valve body in the present utility model. Specific embodiments

[0023] The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

[0024] As Figure 1 、 Figure 2, A row-connected low-noise and low-temperature-rise air valve, comprising a number of air valve units 1, the number of air valve units 1 being arranged side by side and pneumatically connected. The air valve unit 1 includes an upper valve body cover 11, a lower valve body cover 12, a fastening iron sheet 13, a valve body moving core 14, a winding support frame 15, a copper wire coil 16, a valve body fixed core 17 and a valve body iron frame 18. There is an upper and lower cover sealing ring between the upper valve body cover and the lower valve body cover, and they are locked and fixed on the fastening iron sheet by a pair of cover top screws. A silica gel sealing cap is provided at the center of the lower valve body cover. The valve body iron frame is riveted and fixed to the bottom of the fastening iron sheet. The winding support frame is arranged inside the valve body iron frame and its top is assembled and connected to the bottom of the fastening iron sheet. The copper wire coil is wound around the winding support frame. The valve body moving core is inserted into the inner cavity of the winding support frame and its top extends upward through the fastening iron sheet and is tightly connected to the silica gel sealing cap. The valve body fixed core is riveted and fixed at the center of the bottom of the valve body iron frame and is located directly below the valve body moving core. A return spring and a buffer gasket are provided between the valve body moving core and the valve body fixed core. This is the basic structure of the air valve and there is nothing special about it. The special feature of this application lies in the creative improvement on the winding support frame. Among them, as Figure 3 shown, a number of outer ventilation channels 151 are provided on the outer side surface of the winding support frame 15, and a number of inner air guiding grooves 152 are provided on the inner side surface. The outer ventilation channels and the copper wire coil are on the same side. The ventilation channels can take away a large amount of heat generated by the energized power of the copper wire coil during ventilation, achieving an obvious cooling effect. This is a pioneering structural improvement. The inner air guiding grooves and the valve body moving core are on the same side, which can take away a large amount of heat generated during the movement of the valve body moving core, achieving the effect of rapid cooling of the valve body moving core heated in the magnetic field, reducing the temperature rise without weakening the multiple suction function. The gas in the inner air guiding grooves will also pass through the return spring synchronously, taking away the heat generated by the return spring during ventilation. A deflation buffer groove 153 is provided on the upper surface of the winding support frame 15. The upper surface fits with the fastening iron sheet, synchronously connecting the upper valve body cover and the lower valve body cover to form a relatively large buffer cavity. The buffer groove and the buffer cavity play a great pressure-reducing role at the moment when the gas is discharged under high pressure, reducing the deflation pressure of the gas during deflation and achieving the effect of reducing deflation noise. Although these three points seem to be just simple improvements, they are breakthrough innovations in the industry. No product has been improved in this way, and the effects achieved are also very obvious.

[0025] As Figure 4As shown, on both sides of the lower tabletop of the winding support frame 15, there are several air release grooves 154, and in the middle, there are matrix-type sound-absorbing columns 155. Similarly, the matrix-type sound-absorbing columns here are also a very important technological innovation and a breakthrough improvement. Previous products did not have such sound-absorbing improvements. The lower tabletop contacts the iron frame of the valve body. The sound-absorbing columns perform internal matrix gas cutting, and the air release grooves are matrix air release ports for gas to leak out to the outside. After the gas is first divided inside, the gas intensity decreases, and then it leaks out into the air through the air release grooves. The air release grooves serve as the last gas division, making the gas sound relatively loose and not generating a very strong gas noise, thereby reducing noise and improving the comfort of the human ear.

[0026] Figure 3 In it, on the corners of the upper tabletop of the winding support frame 15, there are connection positioning columns 156. On the fastening iron sheet 13, there are connection positioning holes corresponding to the positions of the connection positioning columns 156 and with completely matching shapes and dimensions. The fastening iron sheet and the winding support frame are assembled and fastened through the connection positioning columns and connection positioning holes. In this way, the winding support frame can be fixed very firmly, making it not easy to shake, and the moving core of the valve body can work better, with better use effects.

[0027] As Figure 5 shown, at the bottom of the upper cover 11 of the valve body, there is an assembly groove 111. At the top of the lower cover 12 of the valve body, there is an assembly boss 121 corresponding to the position of the assembly groove 111 and with completely matching shapes and dimensions. The upper cover of the valve body and the lower cover of the valve body are assembled and fastened through the assembly groove and the assembly boss. At the bottom of the lower cover 12 of the valve body, there is an assembly positioning column 122. On the fastening iron sheet 13, there is an assembly through hole 131 corresponding to the position of the assembly positioning column 122 and with completely matching shapes and dimensions. The lower cover of the valve body and the fastening iron sheet are assembled and fastened through the assembly positioning column and the assembly through hole. In this way, the assembly is more convenient and simple, the connection is more firm, there is no need for manual correction, the assembly efficiency is high, the components are not easy to fall off, the product consistency is good, and the use effect is better.

[0028] Preferably, the number of the air valve units 1 is more than one. Figure 6 、 Figure 7 、 Figure 8 They are in a row structure of 3, 5, and 6 respectively, not limited to this. The specific number can be determined according to actual needs. During production, the same mold can be used for production. For example, a 6-row mold can produce various row products with 1 to 6 valve body units. The mold cost is low and the production efficiency is high.

[0029] In order to further have a deeper understanding of the structure of the air valve, the air circuits for inflation and deflation will be described in detail below. As Figure 9As shown in the figure, when inflating, gas enters from the right port in the direction of the arrow and exits from the top air outlet to the container that requires gas. The specific working process is that after the copper wire coil conducts electricity, the moving core of the valve body is attracted by the magnetic field, compressing the return spring and causing it to suck in towards the fixed core of the valve body. The moving core of the valve body pulls the silica gel sealing cap, creating a gap between the originally tightly sealed upper cover of the valve body and the silica gel sealing cap. Gas then enters through the gap to achieve inflation. As Figure 10 shown in the figure, when deflating, gas enters the interior of the valve body from the top air outlet in the direction of the arrow, while the air inlet on the right is closed. After the copper wire coil is powered off, the moving core of the valve body, under the action of the return spring bouncing back, pushes the silica gel sealing cap to fit and seal on the upper cover of the valve body, and the gas can then deflate in the direction of the arrow. Figure 10 It still doesn't look intuitive enough. As Figure 11 shown in the figure, the gas passes through the lower buffer chamber from the gap between the bottom of the silica gel sealing cap and the lower cover of the valve body, and then is discharged after secondary buffering. The gas flows as shown by the arrow.

[0030] The beneficial effects of the present utility model are as follows: By respectively arranging an air passage and an air guide groove on the inner and outer sides of the winding support frame, the temperature can be quickly exported and reduced. And buffer grooves, air release grooves, and matrix sound-absorbing columns are respectively arranged at its top and bottom. The buffer effect is good, the air release speed is fast, and the noise is small, greatly improving the noise reduction and temperature reduction effects. The product has good use effects, excellent user experience, low failure rate, long service life, low use cost, and effectively meets the use requirements.

[0031] The above embodiments and drawings do not limit the product form and style of the present utility model. Any appropriate changes or modifications made by those of ordinary skill in the relevant technical field shall be regarded as not departing from the patent scope of the present utility model.

Claims

1. A row of low-noise and low-temperature-rise air valves, comprising a plurality of air valve units (1), wherein the plurality of air valve units (1) are arranged side by side and are in gas circuit connection. The air valve unit (1) includes a valve body upper cover (11), a valve body lower cover (12), a fastening iron sheet (13), a valve body moving core (14), a winding support frame (15), a copper wire coil (16), a valve body fixed core (17), and a valve body iron frame (18). An upper and lower cover sealing ring is provided between the valve body upper cover (11) and the valve body lower cover (12), and they are locked and fixed on the fastening iron sheet (13) by a pair of cover top screws. A silica gel sealing cap (19) is provided at the center of the valve body lower cover (12). The valve body iron frame (18) is riveted and fixed to the bottom of the fastening iron sheet (13). The winding support frame (15) is arranged inside the valve body iron frame (18) and its top is assembled and connected to the bottom of the fastening iron sheet (13). The copper wire coil (16) is wound around the winding support frame (15). The valve body moving core (14) is inserted into the inner cavity of the winding support frame (15) and its top extends upward through the fastening iron sheet (13) and is tightly connected to the silica gel sealing cap (19). The valve body fixed core (17) is riveted and fixed at the center of the bottom of the valve body iron frame (18) and is located directly below the valve body moving core (14). A return spring (101) and a buffer gasket (102) are provided between the valve body moving core (14) and the valve body fixed core (17). It is characterized in that: The outer side surface of the wire winding support frame (15) is provided with a plurality of outer ventilation channels (151), and the inner side surface is provided with a plurality of inner air guide grooves (152). The upper table surface of the wire winding support frame (15) is provided with a deflation buffer groove (153).

2. The tandem low-noise and low-temperature-rise gas valve according to claim 1, wherein: Both side edges of the lower table surface of the wire winding support frame (15) are provided with a plurality of deflation grooves (154), and a matrix type sound absorption column (155) is arranged at the middle part.

3. The manifolded low-noise and low-temperature-rise gas valve according to claim 1, characterized in that: Connecting positioning columns (156) are arranged at the corners of the upper table surface of the wire winding support frame (15). Connecting positioning holes are arranged on the fastening iron sheet (13), and the positions are corresponding to those of the connecting positioning columns (156), and the shapes and sizes are completely matched. The fastening iron sheet (13) and the wire winding support frame (15) are assembled and fastened through the connecting positioning columns (156) and the connecting positioning holes.

4. The tandem low-noise and low-temperature-rise gas valve according to claim 1, characterized in that: An assembly groove (111) is arranged at the bottom of the valve body upper cover (11). An assembly boss (121) is arranged at the top of the valve body lower cover (12), and the position is corresponding to that of the assembly groove (111), and the shape and size are completely matched. The valve body upper cover (11) and the valve body lower cover (12) are assembled and fastened through the assembly groove (111) and the assembly boss (121).

5. A row-connected low-noise and low-temperature-rise gas valve according to claim 1, characterized in that: An assembly positioning column (122) is arranged at the bottom of the valve body lower cover (12). An assembly through hole (131) is arranged on the fastening iron sheet (13), and the position is corresponding to that of the assembly positioning column (122), and the shape and size are completely matched. The valve body lower cover (12) and the fastening iron sheet (13) are assembled and fastened through the assembly positioning column (122) and the assembly through hole (131).

6. The manifolded low-noise and low-temperature-rise gas valve according to claim 1, wherein: The number of the air valve units (1) is more than one.