Full-automatic visual inspection quality control equipment

Abstract

The utility model discloses full-automatic visual inspection quality control equipment which comprises a fixing support, a storage box is fixedly installed on one side of the fixing support, an electric control box is fixedly installed on the other side of the fixing support, and a control button and a debugging panel are installed at the upper end of the electric control box. The screening device and the display screen are installed on the upper surface of the fixing support and electrically connected, a connecting groove plate is installed at the bottom end of one side of the screening device, a notch is formed in the upper end of the fixing support, one end of the connecting groove plate is connected with the storage box, and the other end of the connecting groove plate is connected with the notch in the upper end of the fixing support. The screening device can detect two-dimensional codes and various fonts on the materials, the detected products can slowly move towards the side, provided with the storage box, of the bottom end of the fixing support, the products can be smoothly stored in the storage box, and the same invention creation (ESM) has applied for invention patents on the same day.

Description

Technical Field

[0001] The utility model relates to the technical field of vision detection equipment, in particular to a full-automatic vision detection quality control equipment. Background Technique

[0002] Vision detection is to use a machine to replace the human eye for measurement and judgment. Vision detection refers to converting the captured target into an image signal through a machine vision product, transmitting it to a dedicated image processing system, and converting it into a digital signal according to information such as pixel distribution, brightness, and color; the image system performs various operations on these signals to extract the features of the target, and then controls the actions of on-site equipment according to the discrimination results.

[0003] The existing vision detection device has the problem that when discharging materials, it cannot automatically and quickly screen out good products and non-good products separately for independent placement, resulting in low efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide a full-automatic vision detection quality control equipment to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] A full-automatic vision detection quality control equipment, including a fixed bracket, a storage box is fixedly installed on one side of the fixed bracket, and an electric control box is fixedly installed on the other side of the fixed bracket. A control button and a debugging panel are installed on the upper end of the electric control box. A screening device and a display screen are installed on the upper surface of the fixed bracket, and the screening device is electrically connected to the display screen. A connecting groove plate is installed at the bottom end of one side of the screening device. There is a notch at the upper end of the fixed bracket. One end of the connecting groove plate is connected to the storage box, and the other end is connected to the notch at the upper end of the fixed bracket. The screening device is composed of a font defect monitoring device, a QR code scanning device, a defective product picking device, a finished product picking device, a tray, and a QR code grade detection device. The font defect monitoring device, the QR code scanning device, the defective product picking device, the finished product picking device, and several feeding devices are all uniformly arranged on the upper surface of the fixed bracket with the tray as the center. Several feeding devices are uniformly and fixedly installed on the side of the tray. A partition is arranged in the storage box, and the storage box is divided into two independent spaces by the partition.

[0007] As a further scheme of the utility model:

[0008] A driving device is arranged in the middle at the bottom end of the fixed bracket, and the top end of the driving device passes through the fixed bracket and is connected to the tray.

[0009] As a further scheme of the utility model:

[0010] The fixing bracket is provided with notches at the lower ends of the defective product picking device and the finished product picking device, and connecting groove plates are arranged at the notch positions, and the other ends of the connecting groove plates are respectively connected to the front and rear spaces of the storage box.

[0011] As a further solution of the present utility model:

[0012] Both the finished product picking device and the defective product picking device are composed of a linear motor or a pneumatic component, a counter and a robotic arm.

[0013] As a further solution of the present utility model:

[0014] The electric control box is electrically connected to the driving device, the font defect monitoring device, the two-dimensional code scanning device, the defective product picking device and the finished product picking device at the bottom end of the tray.

[0015] As a further solution of the present utility model:

[0016] Two display screens are provided, one of the display screens is electrically connected to the defective product picking device, and the other display screen is electrically connected to the finished product picking device.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] When the present utility model is in use, a screening device is provided at the upper end of the fixing bracket. Through the electric control box installed on the fixing bracket, the operation of the screening device can be accurately controlled. The screening device can detect the two-dimensional code and various fonts on the material. The detected products will slowly move towards one side of the storage box installed at the bottom end of the fixing bracket. Finally, the products are smoothly moved to the notch on the fixing bracket by the provided screening device. At this time, the distance between the storage box and the notch is connected by the connecting groove plate, so that the products can be smoothly stored in the storage box. At the same time, the products taken out can be accurately counted and displayed one by one through the display screen at the upper end, ensuring that each product can be accurately recorded, realizing the rapid classification and induction of defective products and good products, and at the same time quickly counting the number of good products and non-good products, which is convenient for calculating the pass rate. Description of the Drawings

[0019] Figure 1 It is a schematic diagram of the whole of the present utility model.

[0020] Figure 2 It is an enlarged schematic diagram of part A of the present utility model.

[0021] Figure 3 It is a schematic diagram of the cross-section of the storage box of the present utility model.

[0022] In the figure: 1. Fixed support; 2. Storage box; 3. Electric control box; 4. Control button; 5. Debugging panel; 6. Screening device; 7. Display screen; 8. Font defect monitoring device; 9. QR code scanning device; 10. Defective product picking device; 11. Finished product picking device; 12. Tray; 13. Feeding device; 14. QR code grade detection device; 15. Connecting groove plate. Detailed implementation mode

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative modifications belong to the protection scope of the present invention.

[0024] Please refer to Figure 1 , in the embodiment of the present invention, a full-automatic vision inspection quality control device includes a fixed support 1. On one side of the fixed support 1, a storage box 2 is fixedly installed, and on the other side of the fixed support 1, an electric control box 3 is fixedly installed. On the upper end of the electric control box 3, a control button 4 and a debugging panel 5 are installed. On the upper surface of the fixed support 1, a screening device 6 and a display screen 7 are installed, and the screening device 6 is electrically connected to the display screen 7. At the bottom end of one side of the screening device 6, a connecting groove plate 15 is installed. There is a notch at the upper end of the fixed support 1. One end of the connecting groove plate 15 is connected to the storage box 2, and the other end of the connecting groove plate 15 is connected to the notch at the upper end of the fixed support 1.

[0025] In the above solution, a screening device 6 is provided at the upper end of the fixed support 1. By installing a powerful electric control box 3 on the fixed support 1, the operation of the screening device 6 can be accurately controlled. The screening device 6 can detect the QR code and various fonts on the material. The detected products will slowly move towards the side of the fixed support 1 where a storage box 2 is installed at the bottom end. Finally, the products are smoothly moved by the set screening device 6 towards the notch on the fixed support 1. At this time, the distance between the storage box 2 and the notch is connected by the connecting groove plate 15, so that the products can be smoothly stored in the storage box 2. At the same time, the products taken out can be accurately counted and displayed one by one through the upper display screen 7 to ensure that each product can be accurately recorded.

[0026] Please refer to Figure 2 and 3, the screening device 6 includes a font defect monitoring device 8, a QR code scanning device 9, a defective product picking device 10, a finished product picking device 11, a tray 12, several feeding devices 13 and a QR code grade detection device 14. The font defect monitoring device 8, the QR code scanning device 9, the defective product picking device 10, the finished product picking device 11 and the QR code grade detection device 14 are evenly arranged on the upper surface of the fixed bracket 1 with the tray 12 as the center. Several of the feeding devices 13 are evenly and fixedly installed on the side of the tray 12.

[0027] The font defect monitoring device 8, the QR code scanning device 9, the defective product picking device 10, the finished product picking device 11, the tray 12 and the QR code grade detection device 14 are successively installed on the upper end of the fixed bracket 1. The font defect monitoring device 8, the QR code scanning device 9, the defective product picking device 10, the finished product picking device 11 and the QR code grade detection device 14 are evenly arranged on the upper surface of the fixed bracket 1 with the tray 12 as the center. Several feeding devices 13 are evenly and fixedly installed on the side of the tray 12. The materials are evenly fixed on the tray 12 through the several feeding devices 13. The products are successively moved under the QR code grade detection device 14, the font defect monitoring device 8 and the QR code scanning device 9 through the tray 12 for detection. The good products and non-good products are respectively screened through the defective product picking device 10 and the finished product picking device 11.

[0028] A partition is provided inside the storage box 2, and the storage box 2 is divided into two independent spaces by the partition.

[0029] In the above solution, the interior of the storage box 2 is divided into two spaces, which are respectively used to store good products and non-good products.

[0030] A driving device is provided in the middle at the bottom end of the fixed bracket 1, and the top end of the driving device passes through the fixed bracket 1 and is connected to the tray 12.

[0031] In the above solution, a driving device is provided at the bottom end of the tray 12 to rotate the tray 12 horizontally counterclockwise, so that the products keep moving under the detection device.

[0032] Notches are provided at the positions of the fixed bracket 1 below the defective product picking device 10 and the finished product picking device 11, and connecting groove plates 15 are provided at the notch positions. The other ends of the connecting groove plates 15 are respectively connected to the front and rear two spaces of the storage box 2.

[0033] When the moving product reaches the position of the defective product picking device 10 under the action of the software and control system instructions, the defective product picking device 10 moves the product to the notch position, and the product moves to one side of the partition in the storage box 2 through the connecting groove plate 15 to complete the screening and storage of defective products; when the product reaches the position of the finished product picking device 11 under the action of the software and control system instructions, the finished product picking device 11 moves the product to the notch position, and the product moves to the space on the other side of the partition in the storage box 2 through the connecting groove plate 15 to complete the screening and storage of qualified products.

[0034] Both the finished product picking device 11 and the defective product picking device 10 are composed of a linear motor or a pneumatic component, a counter, and a robotic arm.

[0035] The robotic arm is horizontally moved by a linear motor or a pneumatic component to push the corresponding product to the notch, and then slides into the storage box 2 through the connecting groove plate 15. At the same time, the counter records the number of forward and backward movements of the robotic arm, and the quantities of qualified and unqualified products can be recorded respectively.

[0036] The electric control box 3 is electrically connected to the driving device at the bottom of the tray 12, the font defect monitoring device 8, the two-dimensional code scanning device 9, the defective product picking device 10, and the finished product picking device 11.

[0037] The driving device, the font defect monitoring device 8, the two-dimensional code scanning device 9, the defective product picking device 10, and the finished product picking device 11 are controlled by the electric control box 3. First, the product is detected by the two-dimensional code grading detection device 14, the font defect monitoring device 8, and the two-dimensional code scanning device 9. The products that are all qualified move to the position of the finished product picking device 11, and the products are taken out by the finished product picking device 11. Any one of the three that is unqualified moves to the position of the defective product picking device 10 for taking out.

[0038] Two display screens 7 are provided and are both electrically connected to the electric control box 3.

[0039] In the above solution, the two display screens 7 respectively record the number of movements of the finished product picking device 11 and the defective product picking device 10, so as to realize the recording of the quantities of qualified and unqualified products and obtain the qualified rate of this batch of products.

[0040] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model, and any reference signs in the claims should not be regarded as limiting the claimed rights.

[0041] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic vision inspection and quality control device, including a fixed bracket (1), characterized in that, On one side of the fixed bracket (1), a storage box (2) is fixedly installed, and on the other side of the fixed bracket (1), an electric control box (3) is fixedly installed. On the upper end of the electric control box (3), a control button (4) and a debugging panel (5) are installed. On the upper surface of the fixed bracket (1), a screening device (6) and a display screen (7) are installed, and the screening device (6) is electrically connected to the display screen (7). At the bottom end on one side of the screening device (6), a connecting groove plate (15) is installed. There is a notch at the upper end of the fixed bracket (1). One end of the connecting groove plate (15) is connected to the storage box (2), and the other end of the connecting groove plate (15) is connected to the notch at the upper end of the fixed bracket (1). The screening device (6) consists of a font defect monitoring device (8), a QR code scanning device (9), a defective product picking device (10), a finished product picking device (11), a tray (12), and a QR code grade detection device (14). The font defect monitoring device (8), the QR code scanning device (9), the defective product picking device (10), the finished product picking device (11), and the QR code grade detection device (14) are uniformly arranged on the upper surface of the fixed bracket (1) with the tray (12) as the center. A number of feeding devices (13) are uniformly and fixedly installed on the side of the tray (12). A partition is arranged in the storage box (2), and the storage box (2) is divided into two independent spaces by the partition.

2. The full-automatic vision inspection quality control device according to claim 1, characterized in that, A driving device is arranged in the middle at the bottom end of the fixed bracket (1), and the top end of the driving device passes through the fixed bracket (1) and is connected to the tray (12).

3. The full-automatic vision inspection quality control device according to claim 1, characterized in that, Notches are arranged at the positions of the fixed bracket (1) below the defective product picking device (10) and the finished product picking device (11), and connecting groove plates (15) are arranged at the notch positions. The other ends of the connecting groove plates (15) are respectively connected to the front and rear two spaces of the storage box (2).

4. An automatic vision inspection and quality control device according to claim 1, characterized in that, Both the finished product picking device (11) and the defective product picking device (10) are composed of a linear motor or a pneumatic component, a counter, and a robotic arm.

5. An automatic vision inspection quality control device according to claim 4, wherein, The electric control box (3) is electrically connected to the driving device at the bottom end of the tray (12), the font defect monitoring device (8), the QR code scanning device (9), the defective product picking device (10), and the finished product picking device (11).

6. The full-automatic vision inspection quality control device according to claim 5, characterized in that, Two display screens (7) are provided. One of the display screens (7) is electrically connected to the defective product picking device (10), and the other display screen (7) is electrically connected to the finished product picking device (11).

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