Automobile hand brake welding tool

By designing the automotive handbrake welding tool, the handbrake lever and side plate are accurately positioned using limiting components and compression cylinders, the quality problems caused by movement during welding are solved, and a fast and high-quality welding effect is achieved.

CN223172279UActive Publication Date: 2025-08-01CHANGZHOU INST OF LIGHT IND TECH
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Patent Information

Application Number
CN202422355963.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-01
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

In the prior art, the handbrake lever is prone to move when welded with the two sets of side plate joints, resulting in poor welding quality and inability to quickly assemble and welding.

Method used

An automobile handbrake welding tool is designed, including components such as fixture base plate, load stage, fixed seat, clamping table, positioning shaft and positioning cylinder. The positioning components and compression cylinders are used to accurately position and clamp the handbrake lever and side plate to ensure that there is no movement during welding.

Benefits of technology

It realizes stable positioning at the joints of the handbrake lever and the side plate, improves welding quality, and can quickly assemble and welding, improving the overall welding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile part machining, in particular to an automobile hand brake welding tool which comprises a clamp bottom plate, a bearing table and a fixing base are installed on the clamp bottom plate, a clamping table is fixedly installed on the side, close to the fixing base, of the clamp bottom plate, and a notch for containing one end of a hand brake rod is formed in the top of the clamping table. A limiting assembly is arranged on the bearing table, and positioning structures are arranged on the two sides of the fixing base. The two sets of side plates are placed between the fixing base and the clamping block, the first side plate and the second side plate are connected with the upper end block and the lower end block in a clamped mode respectively for primary positioning, then the pressing air cylinder drives the positioning shaft and the positioning barrel to move towards the middle at the same time, the positioning shaft penetrates through the penetrating hole in the clamping block and then penetrates through the first side plate and the second side plate, and the positioning shaft and the positioning barrel are connected in a clamped mode. And the hand brake rod is limited through the notch and the limiting assembly, then the welding gun is used for welding the joints of the hand brake rod and the two sets of side plates, and the whole body can be quickly assembled and welded.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile part processing, in particular to a welding tool for an automobile handbrake. Background Technique

[0002] At present, automobile handbrakes are usually composed of steel parts, involving welding technology. The key parts of the handbrake system usually include a handbrake lever and two groups of different bent side plate connecting parts, etc. These parts often need to be connected by welding technology to ensure their firmness and stability.

[0003] In the prior art, a patent with the publication number of CN209936168U discloses an assembly and welding device for an automobile electronic handbrake, including a frame. A conveying mechanism is arranged on the frame, a tooling fixture is arranged on the conveying mechanism, and a clamping and flipping mechanism, a sucking and placing mechanism, a positioning and detecting mechanism, a moving component and an ultrasonic welding device are arranged above the conveying mechanism. The ultrasonic welding device includes a welding feeding and clamping mechanism and an ultrasonic welding machine.

[0004] The above structure realizes the automatic assembly and welding of products. However, when welding the joints between the handbrake lever and the two groups of side plates, it is easy to move, resulting in poor welding quality and unable to quickly carry out assembly welding. Content of the Utility Model

[0005] In view of this, the purpose of the present utility model is to provide a welding tool for an automobile handbrake to solve the problems that when welding the joints between the handbrake lever and the two groups of side plates, it is easy to move, resulting in poor welding quality and unable to quickly carry out assembly welding.

[0006] For the above purposes, the utility model provides an automobile handbrake welding tooling, which includes a fixture base plate. A bearing platform for clamping a handbrake lever and a fixed seat for clamping two side plates are respectively installed on the fixture base plate. A clamping platform is fixedly installed on one side of the fixture base plate close to the fixed seat. A notch for accommodating one end of the handbrake lever is formed at the top of the clamping platform. A limiting component is arranged on the bearing platform, and the limiting component is used for limiting the other end of the handbrake lever; positioning structures are arranged on both sides of the fixed seat, and the positioning structures are used for positioning the two side plates; the positioning structure includes a positioning shaft penetrating through the two side plates. A positioning cylinder is sleeved at one end of the positioning shaft. A clamping block is fixedly installed on the fixed seat. A through hole for accommodating the positioning shaft and the positioning cylinder is formed inside the clamping block. Moving plates are fixedly installed at the ends of the positioning shaft and the positioning cylinder. An auxiliary block is fixedly installed at the top of the moving plate. A sticking rod penetrates through the auxiliary block, and a spring is sleeved outside the sticking rod; A pressing cylinder is fixedly installed on the fixture base plate, and the output end of the pressing cylinder is fixedly connected to the moving plate; Upper end blocks are fixedly installed on both sides of the clamping platform, and lower end blocks are fixedly installed on both sides of the fixed seat. The upper end blocks and the lower end blocks correspond to each other and are used for clamping the two side plates.

[0007] Preferably, both the positioning shaft and the positioning cylinder are provided in two groups. One end of the positioning shaft is provided with a conical head, and the length of the sticking rod is less than the lengths of the positioning shaft and the positioning cylinder.

[0008] Preferably, the clamping blocks are arranged symmetrically with respect to the center of the clamping platform. Grooves corresponding to the two ends of the side plate are formed inside both the upper end blocks and the lower end blocks. The lower end blocks are located between the fixed seat and the clamping blocks.

[0009] Preferably, the limiting component includes a rotary cylinder fixedly installed on one side of the bearing platform, and the output end of the rotary cylinder is fixedly connected to a pressing block;

[0010] A bracket is fixedly installed on the other side of the bearing platform. A spring telescopic rod is fixedly installed inside the bracket, and a gasket is fixedly installed at one end of the spring telescopic rod.

[0011] Preferably, a V-shaped groove for accommodating the handbrake lever is formed on the bearing platform, and the height of the V-shaped groove corresponds to the height of the notch.

[0012] Preferably, the bracket is of an L-shaped structure, and the spring telescopic rod corresponds to the handbrake lever.

[0013] The beneficial effects of the utility model:

[0014] Place two sets of side plates between the fixed seat and the clamping block. The first side plate and the second side plate are respectively clamped with the upper end block and the lower end block for the first positioning. Then, drive the positioning shaft and the positioning cylinder on the moving plate to move simultaneously towards the middle of the fixed seat through the pressing cylinder. After the positioning shaft passes through the perforation in the clamping block and then passes through the first side plate and the second side plate, the positioning shaft and the positioning cylinder are clamped with each other. At the same time, the auxiliary block on the moving plate moves towards the two sets of side plates, and the sticking rods on the auxiliary block contact the two sets of side plates simultaneously. Under the action of the spring, the first side plate and the second side plate are respectively pressed for the second positioning. After the side plates are positioned, place one end of the handbrake lever in the notch in the clamping table, and the other end is restricted by the limiting component. After clamping and assembling, weld the joint of the handbrake lever with the first side plate and the second side plate through a welding torch to prevent movement. The whole can quickly carry out assembly and welding, with good positioning and limiting effects, and improve the welding quality. Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only those of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a three-dimensional structure schematic diagram of the whole of the present invention;

[0017] Figure 2 It is a three-dimensional structure schematic diagram of the handbrake after assembly of the present invention;

[0018] Figure 3 It is an assembly structure schematic diagram of the handbrake lever and the side plate of the present invention;

[0019] Figure 4 It is a top view structure schematic diagram of the whole of the present invention;

[0020] Figure 5 It is a side view structure schematic diagram of the whole of the present invention;

[0021] Figure 6 It is an exploded structure schematic diagram of the positioning structure of the present invention.

[0022] The marks in the figure are: 1. Fixture bottom plate; 2. Carrying platform; 3. Limiting component; 31. Rotary cylinder; 32. Pressing block; 33. Bracket; 34. Spring telescopic rod; 35. Gasket; 4. Clamping table; 5. Fixed seat; 6. Clamping block; 7. Positioning structure; 71. Positioning shaft; 72. Positioning cylinder; 73. Pressing cylinder; 74. Auxiliary block; 75. Sticking rod; 76. Spring; 77. Upper end block; 78. Lower end block; 79. Moving plate; 8. Notch; 9. V-shaped groove; 10. Perforation; 11. Handbrake lever; 12. First side plate; 13. Second side plate. Detailed implementation mode

[0023] To make the purpose, technical solution and advantages of the present utility model clearer and more understandable, the following further details the present utility model in conjunction with specific embodiments.

[0024] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 shown, an automobile handbrake welding tooling includes a fixture base plate 1. A bearing platform 2 for clamping a handbrake lever 11 and a fixed seat 5 for clamping two groups of side plates are respectively installed on the fixture base plate 1. A clamping table 4 is fixedly installed on one side of the fixture base plate 1 close to the fixed seat 5. A notch 8 for accommodating one end of the handbrake lever 11 is opened at the top of the clamping table 4. A limiting component 3 is arranged on the bearing platform 2, and the limiting component 3 is used for limiting the other end of the handbrake lever 11; positioning structures 7 are arranged on both sides of the fixed seat 5, and the positioning structures 7 are used for positioning the two groups of side plates; the positioning structure 7 includes a positioning shaft 71 penetrating through the two groups of side plates. One end of the positioning shaft 71 is sleeved with a positioning cylinder 72. A clamping block 6 is fixedly installed on the fixed seat 5. A through hole 10 for accommodating the positioning shaft 71 and the positioning cylinder 72 is opened inside the clamping block 6. Moving plates 79 are fixedly installed at the ends of the positioning shaft 71 and the positioning cylinder 72. An auxiliary block 74 is fixedly installed at the top of the moving plate 79. A sticking rod 75 penetrates through the auxiliary block 74. A spring 76 is sleeved outside the sticking rod 75; A pressing cylinder 73 is fixedly installed on the fixture base plate 1, and the output end of the pressing cylinder 73 is fixedly connected to the moving plate 79; Upper end blocks 77 are fixedly installed on both sides of the clamping table 4, and lower end blocks 78 are fixedly installed on both sides of the fixed seat 5. The upper end blocks 77 and the lower end blocks 78 correspond to each other and are used for clamping the two side plates.

[0025] In this implementation mode, first place the first side plate 12 and the second side plate 13 on both sides of the fixed seat 5 respectively, so that the two groups of side plates are respectively located between the fixed seat 5 and the clamping block 6. The first side plate 12 and the second side plate 13 are respectively clamped with the upper end block 77 and the lower end block 78 for primary positioning. Then, drive the positioning shaft 71 and the positioning cylinder 72 on the moving plate 79 to move simultaneously towards the middle direction of the fixed seat 5 through the pressing cylinder 73. After the positioning shaft 71 penetrates through the through hole 10 in the clamping block 6 and then penetrates through the first side plate 12 and the second side plate 13, the positioning shaft 71 and the positioning cylinder 72 are clamped with each other. At the same time, the auxiliary block 74 on the moving plate 79 moves towards the two groups of side plates, and the sticking rods 75 on the auxiliary block 74 contact the two groups of side plates at the same time. Under the action of the spring 76, the first side plate 12 and the second side plate 13 are respectively pressed for secondary positioning;

[0026] Then, one end of the handbrake lever 11 is placed in the notch 8 in the clamping table 4, and the other end is restricted by the limiting component 3. After assembly, the joints of the handbrake lever 11 with the first side plate 12 and the second side plate 13 are welded by a welding torch. The whole can be assembled and welded quickly, and the positioning and limiting effects are good.

[0027] As an implementation manner, as Figure 6 shown, both the positioning shaft 71 and the positioning cylinder 72 are provided in two groups. One end of the positioning shaft 71 is provided with a conical head, and the length of the sticking rod 75 is less than the lengths of the positioning shaft 71 and the positioning cylinder 72.

[0028] In this implementation manner, two groups of positioning shafts 71 and positioning cylinders 72 are respectively arranged on both sides of the first side plate 12 and the second side plate 13. By using the positioning shafts 71 and the positioning cylinders 72 to move simultaneously towards the middle direction of the fixed seat 5, after the positioning shaft 71 passes through the through hole 10 in the clamping block 6 and then passes through the first side plate 12 and the second side plate 13, the positioning shaft 71 and the positioning cylinder 72 are mutually clamped to perform secondary positioning on the first side plate 12 and the second side plate 13.

[0029] As an implementation manner, as Figure 3 and Figure 4 shown, the clamping blocks 6 are arranged in mirror symmetry with the center of the clamping table 4 as the reference. Grooves corresponding to both ends of the side plate are respectively opened in the upper end block 77 and the lower end block 78, and the lower end block 78 is located between the fixed seat 5 and the clamping block 6.

[0030] In this implementation manner, first, the first side plate 12 and the second side plate 13 are respectively placed on both sides of the fixed seat 5, so that the two groups of side plates are respectively located between the fixed seat 5 and the clamping block 6. By using the grooves corresponding to both ends of the side plate respectively opened in the upper end block 77 and the lower end block 78, the grooves are in contact with the first side plate 12 and the second side plate 13, and thus are respectively clamped with the upper end block 77 and the lower end block 78 for rough positioning.

[0031] As an implementation manner, as Figure 3 、 Figure 4 and Figure 5 shown, the limiting component 3 includes a rotary cylinder 31 fixedly installed on one side of the bearing table 2. The output end of the rotary cylinder 31 is fixedly connected with a pressing block 32; a bracket 33 is fixedly installed on the other side of the bearing table 2, and a spring telescopic rod 34 is fixedly installed inside the bracket 33. One end of the spring telescopic rod 34 is fixedly installed with a gasket 35.

[0032] In this implementation manner, one end of the handbrake lever 11 is placed in the notch 8 in the clamping table 4, and the other end is clamped until it abuts against the gasket 35. Under the action of the spring telescopic rod 34, the gasket 35 and the notch 8 of the clamping table 4 limit the handbrake lever 11. At the same time, the rotary cylinder 31 drives the pressing block 32 to press downwards to tightly limit the outside of the handbrake lever 11. Finally, the joints of the handbrake lever 11 with the first side plate 12 and the second side plate 13 are welded by a welding torch.

[0033] As an implementation manner, as Figure 1 shown, a V-shaped groove 9 for accommodating the handbrake lever 11 is formed on the carrier table 2, and the height of the V-shaped groove 9 corresponds to the height of the notch 8.

[0034] In this implementation manner, the handbrake lever 11 is carried by the V-shaped groove 9, and the settings of the notch 8, the V-shaped groove 9 and the gasket 35 clamp the two ends and the middle part of the handbrake lever 11 respectively, avoiding movement during welding and affecting the welding effect.

[0035] As an implementation manner, as Figure 3 and Figure 4 shown, the bracket 33 is an L-shaped structure, and the spring telescopic rod 34 corresponds to the handbrake lever 11.

[0036] In this implementation manner, one end of the handbrake lever 11 is placed in the notch 8 in the clamping table 4, and the other end is clamped against the gasket 35. Under the action of the spring telescopic rod 34, the gasket 35 and the notch 8 of the clamping table 4 cooperate to limit the handbrake lever 11 of different lengths.

[0037] Working principle: During use, first place the first side plate 12 and the second side plate 13 on both sides of the fixed seat 5 respectively, so that the two groups of side plates are respectively located between the fixed seat 5 and the clamping block 6. The first side plate 12 and the second side plate 13 are respectively clamped with the upper end block 77 and the lower end block 78 for rough positioning;

[0038] After rough positioning, the pressing cylinder 73 drives the positioning shaft 71 and the positioning cylinder 72 on the moving plate 79 to move simultaneously towards the middle of the fixed seat 5. After the positioning shaft 71 passes through the through hole 10 in the clamping block 6 and then passes through the first side plate 12 and the second side plate 13, the positioning shaft 71 and the positioning cylinder 72 are clamped with each other. At the same time, the auxiliary block 74 on the moving plate 79 moves towards the two groups of side plates, and the attaching rods 75 on the auxiliary block 74 contact the two groups of side plates simultaneously. Under the action of the spring 76, the first side plate 12 and the second side plate 13 are respectively pressed for fine positioning; then one end of the handbrake lever 11 is placed in the notch 8 in the clamping table 4, and the other end is clamped against the gasket 35. Under the action of the spring telescopic rod 34, the gasket 35 and the notch 8 of the clamping table 4 cooperate to limit the handbrake lever 11 of different lengths. At the same time, the rotating cylinder 31 drives the pressing block 32 to press downwards to limit the outside of the handbrake lever 11. Finally, the joint of the handbrake lever 11 with the first side plate 12 and the second side plate 13 is welded by a welding torch, and the whole can be quickly assembled and welded with good positioning and limiting effects.

[0039] Those of ordinary skill in the art should understand that any discussion of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations in different aspects of the present invention as described above, which are not provided in detail for the sake of brevity.

[0040] The present invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. An automobile handbrake welding tooling, comprising a fixture base plate (1), wherein a bearing table (2) for clamping a handbrake lever (11) and a fixed seat (5) for clamping two groups of side plates are respectively installed on the fixture base plate (1), and it is characterized in that, On one side of the fixture base plate (1) close to the fixed seat (5), a clamping platform (4) is fixedly installed. A notch (8) for accommodating one end of the handbrake lever (11) is formed at the top of the clamping platform (4). A limiting component (3) is arranged on the bearing platform (2), and the limiting component (3) is used for limiting the other end of the handbrake lever (11). Positioning structures (7) are arranged on both sides of the fixed seat (5), and the positioning structures (7) are used for positioning two groups of side plates. The positioning structure (7) includes a positioning shaft (71) penetrating through the two groups of side plates. A positioning cylinder (72) is sleeved at one end of the positioning shaft (71). A clamping block (6) is fixedly installed on the fixed seat (5). A perforation (10) for accommodating the positioning shaft (71) and the positioning cylinder (72) is formed inside the clamping block (6). Moving plates (79) are fixedly installed at the ends of the positioning shaft (71) and the positioning cylinder (72). An auxiliary block (74) is fixedly installed at the top of the moving plate (79). A sticking rod (75) penetrates through the auxiliary block (74). A spring (76) is sleeved outside the sticking rod (75). A pressing cylinder (73) is fixedly installed on the fixture base plate (1), and the output end of the pressing cylinder (73) is fixedly connected to the moving plate (79). Upper end blocks (77) are fixedly installed on both sides of the clamping platform (4), and lower end blocks (78) are fixedly installed on both sides of the fixed seat (5). The upper end blocks (77) and the lower end blocks (78) correspond to each other and are used for clamping the two side plates.

2. The automotive handbrake welding tooling according to claim 1, characterized in that Both the positioning shaft (71) and the positioning cylinder (72) are arranged in two groups. One end of the positioning shaft (71) is provided with a conical head, and the length of the sticking rod (75) is less than the lengths of the positioning shaft (71) and the positioning cylinder (72).

3. A welding tooling for an automotive handbrake according to claim 1, wherein The clamping blocks (6) are arranged symmetrically with respect to the center of the clamping platform (4). Grooves corresponding to the two ends of the side plates are formed inside both the upper end blocks (77) and the lower end blocks (78). The lower end blocks (78) are located between the fixed seat (5) and the clamping blocks (6).

4. The automotive handbrake welding tooling according to claim 1, wherein, The limiting component (3) includes a rotary cylinder (31) fixedly installed on one side of the bearing platform (2). The output end of the rotary cylinder (31) is fixedly connected to a pressing block (32). A bracket (33) is fixedly installed on the other side of the bearing platform (2). A spring telescopic rod (34) is fixedly installed inside the bracket (33). A gasket (35) is fixedly installed at one end of the spring telescopic rod (34).

5. A welding tooling for an automotive handbrake according to claim 4, characterized in that, A V-shaped groove (9) for accommodating the handbrake lever (11) is formed on the bearing platform (2), and the height of the V-shaped groove (9) corresponds to the height of the notch (8).

6. The welding tooling for an automotive handbrake according to claim 4, characterized in that The bracket (33) is of an L-shaped structure, and the spring telescopic rod (34) corresponds to the handbrake lever (11).

Citation Information

Patent Citations

  • Automobile electronic hand brake assembling and welding device

    CN209936168U