Five-hole socket automatic assembling equipment

Abstract

The utility model relates to the technical field of automatic socket assembling equipment, in particular to automatic five-jack socket assembling equipment, which comprises a machine body. The conveying mechanism is arranged on the machine body, and the base feeding mechanism, the protection door assembling mechanism, the L-pole plug bush assembling mechanism, the E-pole plug bush assembling mechanism, the N-pole plug bush assembling mechanism, the rear cover assembly mechanism, the flattening detection mechanism and the finished product discharging mechanism are sequentially arranged in the conveying direction of the conveying mechanism. The five-hole socket automatic assembly equipment provided by the utility model can automatically assemble all parts of a five-hole socket into a five-hole socket finished product, reduces the assembly time, is high in automation degree and assembly efficiency, is stable in product quality, and can effectively improve the product percent of pass.

Description

Technical Field

[0001] The utility model relates to the technical field of socket automatic assembly equipment, and particularly relates to a five-hole socket automatic assembly equipment. Background Art

[0002] A five-hole socket is assembled by a base, a spring, a protection door, an L-pole socket (live wire), an E-pole socket (ground wire), an N-pole socket (neutral wire), and a rear cover;

[0003] At present, the assembly work of this kind of five-hole socket is to assemble the components of the five-hole socket together manually or by multiple semi-automatic devices respectively, and finally assemble these assembled semi-finished components for the final assembly to form a finished five-hole socket product; in the actual use process, there are problems such as long product assembly time, reduced assembly efficiency, uneven assembly quality, resulting in low product qualification rate and increased product production cost. Summary of the Utility Model

[0004] In order to solve the deficiencies of the existing technology, the utility model provides a five-hole socket automatic assembly equipment.

[0005] The technical solution of the utility model is as follows:

[0006] The utility model provides a five-hole socket automatic assembly equipment, which includes a machine body, a conveying mechanism arranged on the machine body, and a base feeding mechanism for feeding the socket base into the conveying mechanism, a protection door assembly mechanism for assembling the three-pin protection door, the spring and the two-pin protection door and loading the assembled components into the socket base, an L-pole socket assembly mechanism for assembling the socket L-pole socket into the socket base, an E-pole socket assembly mechanism for assembling the socket E-pole socket into the socket base, an N-pole socket assembly mechanism for assembling the socket N-pole socket into the socket base, a rear cover assembly mechanism for assembling the socket rear cover onto the socket base, a flattening and detecting mechanism for flattening and detecting whether the L, E, and N poles are missing, and a finished product discharging mechanism for discharging the qualified products and unqualified products respectively, which are arranged in sequence along the conveying direction of the conveying mechanism.

[0007] Further, the conveying mechanism includes a conveying frame, a rotary conveying table, a lifting module, a conveying plate, conveying claws and a conveying driving device; the conveying frame is horizontally arranged on the machine body, the rotary conveying table is arranged at the front end of the conveying frame, a plurality of the lifting modules are arranged below the conveying frame, the working ends of the plurality of the lifting modules are horizontally and slidably connected to the bottom surface of the conveying plate located in the middle of the conveying frame, a plurality of conveying claws are arranged on the conveying plate at equal intervals along the length direction thereof, and the conveying driving device is horizontally arranged at the bottom of the working end of the lifting module and is in transmission connection with the bottom surface of the conveying plate;

[0008] The rotary conveying table includes a rotary table and a drive seat for driving the rotary table to rotate; the drive seat is arranged at the front end of the conveying frame, the output end of the drive seat is fixedly connected to the rotary table by bolts, and a feeding groove is respectively opened at both ends of the rotary table.

[0009] Furthermore, the base loading mechanism includes a gantry, a first transverse lifting module, a lifting and flipping assembly, a material transfer assembly, a base material distribution assembly, and a base feeding vibrating disk; the gantry is horizontally arranged outside the rotary conveying table, the first transverse lifting module and the lifting and flipping assembly are respectively arranged on the front side and the rear side of the cross beam of the gantry, the output end of the first transverse lifting module is fixedly connected with the material transfer assembly, and the base material distribution assembly is horizontally arranged at the front end of the rotary conveying table and is connected with the output end of the base feeding vibrating disk;

[0010] The lifting and flipping assembly includes a second lifting seat, a second lifting driving member, a flipping driving member, and a material flipping manipulator; the second lifting seat is vertically slidably arranged on the middle part of the rear side of the gantry through a slide rail, the second lifting driving member is arranged on the top of the cross beam of the gantry and its output end is fixedly connected with the top of the second lifting seat, the bottom of the second lifting seat is fixedly connected with the flipping driving member, and the output end of the flipping driving member is provided with the material flipping manipulator.

[0011] Furthermore, the material transfer assembly includes a mounting plate, a first material transfer manipulator, a second material transfer manipulator, and a third material transfer manipulator; the top of the mounting plate is fixedly connected with the bottom of the first lifting seat, and the first material transfer manipulator, the second material transfer manipulator, and the third material transfer manipulator are respectively arranged at the left end, the middle part, and the right end of the bottom of the mounting plate.

[0012] Furthermore, the base material distribution assembly includes a base feeding groove, a base material distribution table, an intercepting member, and an induction sensor; the base feeding groove is horizontally arranged at the front end of the rotary conveying table and its input end is connected with the output end of the base feeding vibrating disk, the base material distribution table is arranged at the material distribution end of the base feeding groove, the intercepting member is arranged on the base feeding groove, a base material distribution groove matching with the base feeding groove is opened on the base material distribution table, and the induction sensor is arranged on the side part of the base material distribution groove.

[0013] Furthermore, the protection door assembling mechanism includes a fourth transverse lifting module, a material transfer component, a first assembling component, and a second assembling component; the fourth transverse lifting module is arranged at the front end of the L-pole socket assembling mechanism, the output end of the fourth transverse lifting module is connected with the material transfer component, and the first assembling component and the second assembling component are respectively arranged on the machine body below the front end of the fourth transverse lifting module;

[0014] The material transfer component includes a material transfer plate, a first material transfer manipulator, and a second material transfer manipulator; the material transfer plate is arranged at the lifting end of the fourth transverse lifting module, and the first material transfer manipulator and the second material transfer manipulator are respectively arranged at both ends of the material transfer plate. s

[0015] Further, the first assembly component includes a first assembly table, a three-pin protection door feeder, a spring inserter, a three-pin protection door feeding groove, a three-pin protection door feeding vibrating disk, and a spring feeding vibrating disk; the first assembly table is arranged below the front left side of the fourth transverse movement and lifting module, a first assembly groove is formed on the first assembly table and a three-pin protection door feeder is arranged thereon, the spring inserter is arranged at the front end of the first assembly table and is connected to the output end of the spring feeding vibrating disk, the three-pin protection door feeding groove is vertically arranged on the side of the first assembly table in the longitudinal direction, the input end of the three-pin protection door feeding groove is connected to the output end of the three-pin protection door feeding vibrating disk located on the side of the machine body, and the feeding end of the three-pin protection door feeding groove is communicated with the first assembly groove.

[0016] Further, the second assembly component includes a second assembly table, a two-pin protection door feeder, an assembler, a two-pin protection door feeding groove, and a two-pin protection door feeding vibrating disk; the second assembly table is arranged between the first assembly table and the rotary conveyor table, the two-pin protection door feeding groove is horizontally arranged at the front end of the second assembly table, the two-pin protection door feeder is vertically arranged between the front side of the second assembly table and the feeding end of the two-pin protection door feeding groove, the assembler is arranged on the two-pin protection door feeding groove, and the input end of the two-pin protection door feeding groove is connected to the output end of the two-pin protection door feeding vibrating disk.

[0017] Further, the L-pole socket assembly mechanism includes a second transverse movement and lifting module, a loading component, a feeding component, and a feeding vibrating disk; the feeding component is vertically arranged on the side of the conveying frame in the longitudinal direction and its input end is connected to the output end of the feeding vibrating disk, the second transverse movement and lifting module is arranged above the side of the feeding component, and the lifting end of the second transverse movement and lifting module has a loading component;

[0018] The loading component includes a sliding seat, a sliding rack, a sliding driving member, a transmission gear, and a loading manipulator; the sliding seat is horizontally arranged on the third lifting seat, the sliding rack is horizontally slidably arranged on the sliding seat, the sliding driving member is arranged at the rear end of the sliding seat and its output end is connected to the rear end of the sliding rack, the transmission gear is rotatably arranged at the front side of the front end of the sliding seat and is in meshing transmission cooperation with the working end of the sliding rack, and the bottom end of the transmission gear is fixedly connected with a loading manipulator.

[0019] Further, the flattening and detecting mechanism includes a plurality of flattening components respectively arranged on the side of the conveying frame between the L-pole socket assembly mechanism, the E-pole socket assembly mechanism, the N-pole socket assembly mechanism, and the rear cover assembly mechanism;

[0020] The flattening component includes a flattening member, a flattening support, and a flattening driving member; the flattening support is arranged on the side of the conveying frame, the flattening driving member is arranged on the top end of the flattening support, the output end of the flattening driving member is connected with a flattening member, and a detection sensor is further arranged on the flattening member.

[0021] The beneficial effects achieved by the present utility model are as follows:

[0022] A five-hole socket automatic assembly device provided by the present utility model can automatically assemble the components of a five-hole socket into a finished five-hole socket, reducing the assembly time, having a high degree of automation and assembly efficiency, stable product quality, and effectively improving the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0024] Figure 2 It is a schematic diagram of the internal structure of the present utility model.

[0025] Figure 3 It is Figure 2 An enlarged view of part A of

[0026] Figure 4 It is Figure 2 An enlarged view of part B of

[0027] Figure 5 It is a three-dimensional schematic diagram of the flattening detection mechanism.

[0028] Figure 6 It is a partial three-dimensional schematic diagram of the conveying mechanism.

[0029] Figure 7 It is a three-dimensional schematic diagram of the side of the present utility model.

[0030] Figure 8 It is Figure 7 An enlarged view of part C of

[0031] Figure 9 It is Figure 7 An enlarged view of part D of

[0032] Figure 10 It is Figure 7 An enlarged view of part E of

[0033] Figure 11 It is Figure 7 An enlarged view of part F of

[0034] Figure 12 It is a schematic diagram of the overall internal structure of the present utility model.

[0035] Figure 13 It is Figure 12 An enlarged view of part G of

[0036] Figure 14 It is a side schematic diagram of the overall internal structure of the present utility model.

[0037] Figure 15 It is Figure 14 An enlarged view of part H of Specific embodiments

[0038] For the convenience of those skilled in the art to understand the present utility model, the specific embodiments of the present utility model will be described below with reference to the accompanying drawings.

[0039] As Figure 1-15 shown, an automatic assembly device for a five-hole socket provided by the present utility model is used for fully automatically assembling five-hole socket finished products; it includes a machine body 100, a conveying mechanism 1 horizontally arranged on the machine body 100, and a base feeding mechanism 2 for feeding the socket base into the conveying mechanism 1, a protection door assembly mechanism 3 for assembling a three-pin protection door, a spring and a two-pin protection door and loading the assembled components into the socket base, an L-pole socket sleeve assembly mechanism 4 for assembling the L-pole socket sleeve of the socket into the socket base, an E-pole socket sleeve assembly mechanism 5 for assembling the E-pole socket sleeve of the socket into the socket base, an N-pole socket sleeve assembly mechanism 6 for assembling the N-pole socket sleeve of the socket into the socket base, a rear cover assembly mechanism 7 for assembling the socket rear cover onto the socket base, a flattening and detecting mechanism 8 for flattening and detecting whether the L, E, and N poles are missing, and a finished product unloading mechanism 9 for unloading qualified products and unqualified products respectively;

[0040] The conveying mechanism 1 includes a conveying frame 11, a rotary conveying table 12, a lifting module 13, a conveying plate 14, conveying claws 15 and a conveying driving device 16; the conveying frame 11 is horizontally bolted to the machine body 100, the rotary conveying table 12 is bolted to the machine body 100 at the front end of the conveying frame 11, baffle plates 111 for preventing the socket base from falling out of the conveying frame are arranged on both sides of the conveying frame 11, a plurality of the lifting modules 13 are equidistantly bolted to the lower part of the conveying frame 11, the working ends of the plurality of the lifting modules 13 are horizontally slidably connected to the bottom surface of the conveying plate 14 located in the middle of the conveying frame 11, a plurality of conveying claws 15 for clamping the socket base and moving it to the next working station are arranged on the conveying plate 14 at equal intervals along its length direction, and the conveying driving device 16 is horizontally bolted to the bottom of the working end of the lifting module 13 and is in transmission connection with the bottom surface of the conveying plate 14;

[0041] The rotary conveying table 12 is used to rotate the socket base conveyed by the base feeding mechanism 2 to the side of the protection door assembly mechanism and wait for the protection door to be loaded. After the protection door is loaded, it is rotated to the side of the feeding mechanism, and the socket base loaded with the protection door is sent into the conveying frame by the feeding mechanism; the rotary conveying table 12 includes a rotary table 121 and a driving seat 122 for driving the rotary table to rotate; the driving seat 122 is bolted to the machine body 100 at the front end of the conveying frame 11, the output end of the driving seat 122 is bolted and fixed with the rotary table 121, a material placing groove 123 for positioning the socket base is respectively opened at both ends of the rotary table 121, and the driving seat is preferably a motor;

[0042] The lifting module 13 is used to drive the conveyor plate to move up and down, and includes a mounting seat 131, a sliding seat 132 and a lifting drive device 133; the mounting seat 131 is located below the conveyor frame 11 and is bolted to the body 100, the bottom end of the sliding seat 132 is sleeved on the mounting seat 131 and slidably cooperates therewith, the lifting drive device 133 is vertically fixed to the outer side surface of the mounting seat 131 and its output end is transmission-connected to the outer side surface of the bottom end of the sliding seat 132, and the lifting drive device 133 and the conveying drive device 16 are preferably both cylinders;

[0043] The conveying mechanism 1 further includes a defective product recovery box 17 located at the end of the conveying frame 11 in the body 100.

[0044] The base loading mechanism 2 is arranged on the machine body 100 and is located on the side of the front end of the rotating conveying platform 12, and includes a gantry 21, a first transverse moving lifting module 22, a lifting and flipping assembly 23, a material moving assembly 24, a base material dividing assembly 25 and a base feeding vibration plate 26; the gantry 21 is transversely bolted on the machine body 100 and is located on the outside of the rotating conveying platform 12, the first transverse moving lifting module 22 and the lifting and flipping assembly 23 are respectively bolted on the front side and the rear side of the gantry 21 beam, the output end of the first transverse moving lifting module 22 is bolted and fixedly connected with the material moving assembly 24, the base material dividing assembly 25 is transversely bolted on the machine body 100 and is located at the front end of the rotating conveying platform 12 and is connected to the output end of the base feeding vibration plate 26 located on the side of the machine body 100;

[0045] The first transverse movement and lifting module 22 is used to drive the material moving assembly to perform transverse movement and lifting movement, and includes a first transverse movement seat 221, a first transverse movement driving member 222, a first lifting seat 223 and a first lifting driving member 224; the first transverse movement seat 221 is transversely arranged on the front side surface of the cross beam of the gantry frame 21 through a slide rail, the first transverse movement driving member 222 is bolted to the side of the cross beam of the gantry frame 21 and its working end is fixedly connected with the bolts of the side of the first transverse movement seat 221, the first lifting seat 223 is vertically slidably arranged on the front side surface of the bottom end of the first transverse movement seat 221 through a slide rail, the first lifting driving member 224 is bolted to the top end of the first transverse movement seat 221 and its working end is fixedly connected with the bolts of the top of the first lifting seat 223, and the bottom of the first lifting seat 223 is fixedly connected with the material moving assembly 24 by bolts, and the transverse movement driving member 222 and the lifting driving member 224 are preferably cylinders;

[0046] The lifting and flipping assembly 23 is used to lift and avoid the material transfer assembly while flipping the socket base, and includes a second lifting base 231, a second lifting driving member 232, a flipping driving member 233 for driving the flipping manipulator to clamp and flip the socket base, and a flipping manipulator 234; the second lifting base 231 is vertically slidably arranged on the middle part of the rear side of the gantry 21 through a slide rail, the second lifting driving member 232 is bolted and fixed to the top of the cross beam of the gantry 21 and its output end is bolted and fixed to the top of the second lifting base 231, a flipping driving member 233 is bolted and fixed to the bottom of the second lifting base 231, and a flipping manipulator 234 matching with the material transfer assembly 24 is bolted and fixed to the output end of the flipping driving member 233;

[0047] The material transfer assembly 24 includes a mounting plate 241, a first material transfer manipulator 242 for clamping and feeding the socket base in the base material distribution assembly 25 onto the rotary conveyor table 12, a second material transfer manipulator 243 for clamping and feeding the socket base on the rotary conveyor table 12 onto the flipping manipulator 234, and a third material transfer manipulator 244 for clamping and feeding the socket base on the flipping manipulator 234 into the conveying rack 11; the top of the mounting plate 241 is bolted and fixed to the bottom of the first lifting base 223, and the first material transfer manipulator 242, the second material transfer manipulator 243 and the third material transfer manipulator 244 are respectively bolted and fixed to the left end, the middle and the right end of the bottom of the mounting plate 241; the flipping manipulator 234, the first material transfer manipulator 242, the second material transfer manipulator 243 and the third material transfer manipulator 244 are preferably clamping jaw cylinders.

[0048] The base material distribution assembly 25 includes a base feeding chute 251, a base material distribution table 252, an intercepting member 253 and an induction sensor 254 for driving the intercepting member to enter or exit the working state to intercept or deflect the socket base; the base feeding chute 251 is horizontally bolted on the machine body 100 in front of the rotary conveyor table 12 and its input end is connected to the output end of the base feeding vibrating disk 26, the base material distribution table 252 is bolted and fixed to the material distribution end of the base feeding chute 251 through a bracket, the intercepting member 253 is arranged on the base feeding chute 251, a base material distribution groove matching with the base feeding chute 251 is formed on the base material distribution table 252, the induction sensor 254 is arranged on the side of the base material distribution groove, the intercepting member 253 includes a bracket, an intercepting rod and an intercepting driving member, the bracket is bolted and fixed to the base feeding chute, the intercepting member is bolted on the bracket, the intercepting rod is vertically arranged in the base feeding chute and its top end is connected to the output end of the intercepting driving member;

[0049] The protection door assembly mechanism 3 includes a fourth transverse lifting module 31, a material transfer component 32, a first assembly component 33 for assembling the three-pin protection door and the spring, and a second assembly component 34 for assembling the combination of the three-pin protection door and the spring with the two-pin protection door; the fourth transverse lifting module 31 is bolted to the body 100 at the front end of the L-pole socket assembly mechanism 4, the output end of the fourth transverse lifting module 31 is bolted and connected with the material transfer component 32, the first assembly component 33 and the second assembly component 34 are respectively arranged on the body 100 below the front end of the fourth transverse lifting module 31, and the fourth transverse lifting module 31 has the same structure as the second transverse lifting module 41;

[0050] The material transfer component 32 includes a material transfer plate 321, a first material transfer manipulator 322 for transferring the three-pin protection door on the first assembly component 33 to the second assembly component 34 for assembly, and a second material transfer manipulator 323 for installing the combination of the three-pin protection door, the spring and the two-pin protection door on the second assembly component 34 into the socket base on the rotary material transfer table 12; the material transfer plate 321 is bolted to the lifting end of the fourth transverse lifting module 31, and the first material transfer manipulator 322 and the second material transfer manipulator 323 are respectively bolted to both ends of the material transfer plate 321; the first material transfer manipulator 322 and the second material transfer manipulator 323 are preferably clamping jaw cylinders.

[0051] The first assembly component 33 includes a first assembly table 331, a three-pin protection door distributor 332, a spring inserter 333, a three-pin protection door feeding groove 334, a three-pin protection door feeding vibrating disk 335 and a spring feeding vibrating disk 336; the first assembly table 331 is bolted to the body 100 below the left front end of the fourth transverse lifting module 31, a first assembly groove is formed on the first assembly table 331 and is provided with the three-pin protection door distributor 332, the spring inserter 333 is bolted to the front end of the first assembly table 331 and is connected with the output end of the spring feeding vibrating disk 336 located on the side of the body 100, the three-pin protection door feeding groove 334 is longitudinally and vertically bolted to the body 100 on the side of the first assembly table 331, the input end of the three-pin protection door feeding groove 334 is connected with the output end of the three-pin protection door feeding vibrating disk 335 located on the side of the body 100, and the feeding end of the three-pin protection door feeding groove 334 is communicated with the first assembly groove; the three-pin protection door moves along the three-pin protection door feeding groove, and the three-pin protection door distributor controls one to enter the three-pin protection door distribution groove in turn to embed the spring, and the rest of the three-pin protection doors stay on the three-pin protection door feeding groove. The spring inserter is a prior art and will not be elaborated here. An induction sensor for detecting whether the three-pin protection door is in place and whether the spring is embedded in place is also provided on the side of the distribution groove.

[0052] The three-insert protection door distributor 332 includes a distributor 3321 and a distributor drive 3322; the distributor 3321 is slidably disposed in the distributor trough, and the distributor drive 3322 is bolted to the rear end of the first assembly platform 331 and its output end is connected to the distributor 3321;

[0053] The second assembly component 34 includes a second assembly table 341, a two-insert protection door distributor 342, an assembler 343, a two-insert protection door feeding trough 344 and a two-insert protection door feeding vibration plate 345; the second assembly table 341 is fixedly bolted on the machine body 100 and is located between the first assembly table 331 and the rotating conveying table 12, the two-insert protection door feeding trough 344 is fixedly bolted on the machine body 100 and is located at the front end of the second assembly table 341, and the two-insert protection door distributor 342 is fixedly bolted on the front side of the second assembly table 341 and the two-insert protection door Between the feeding ends of the feeding trough 344, it is used to lift the two-insert protection door from the two-insert protection door feeding trough to the same height as the second assembly table. The assembler 343 is arranged on the two-insert protection door feeding trough 344, and is used to send the lifted two-insert protection door into the second assembly table for assembly with the three-insert protection door. The input end of the two-insert protection door feeding trough 344 is connected to the output end of the two-insert protection door feeding vibration disk 345 located on the side of the machine body 100; the two-insert protection door divider 342 has the same structure as the three-insert protection door divider 332, and the difference lies in the different installation positions.

[0054] The assembler 343 includes an assembly support, an assembly frame 3431, an assembly drive 3432 and an assembly member 3433; the assembly support is bolted to the body 100 and is located on the side of the two-insert protection door feed trough 344, and the assembly frame 3431 is horizontally slidably arranged on the front end of the assembly support through a slide rail, and the assembly drive 3432 is bolted to the rear end of the assembly support and its working end is connected to the side of the assembly frame 3431, and the assembly frame 3433 is located above the two-insert protection door feed trough 344 and is fixedly connected to the working end of the assembly frame 3431; the assembly frame is driven by the assembly drive to move horizontally along the assembly bracket, thereby driving the assembly member to enter or exit the second assembly table along the length direction of the two-insert protection door feed trough 344, and combining the two-insert protection door and the three-insert protection door together.

[0055] The L-pole socket assembly mechanism 4 includes a second transverse lifting module 41, a loading assembly 42, a material distribution assembly 43, and a feeding vibration plate 44 provided on the side of the machine body 100 for supplying the L-pole socket; the material distribution assembly 43 is fixedly mounted on the machine body 100 by vertical bolts on the side of the conveying frame 11, and its input end is connected to the output end of the feeding vibration plate 44; the second transverse lifting module 41 is fixedly mounted on the machine body 100 by bolts on the upper side of the material distribution assembly 43; and the loading assembly 42 is provided at the lifting end of the second transverse lifting module 41;

[0056] The second lateral translation and lifting module 41 is used to drive the loading component 42 to perform lateral translation and lifting movements, and includes a second lateral translation base 411, a second lateral translation driving member 412, a third lifting base 413, a third lifting driving member 414 and a mounting bracket 415; the mounting bracket 415 is bolted and fixed on the machine body 100 on the side of the L-shaped feeding component 43, the second lateral translation base 411 is horizontally slidably arranged on the mounting bracket 415 through a slide rail, the second lateral translation driving member 412 is bolted and fixed on the rear end of the mounting bracket 415 and its working end is bolted and fixed to the side of the second lateral translation base 411, the third lifting base 413 is vertically slidably arranged on the front side of the bottom end of the second lateral translation base 411 through a slide rail, the third lifting driving member 414 is bolted and fixed on the top end of the second lateral translation base 411 and its working end is bolted and fixed to the top of the third lifting base 413, the loading component 42 is bolted and fixed on the third lifting base 413, and the second lateral translation driving member 412 and the third lifting driving member 414 are preferably air cylinders;

[0057] The loading component 42 includes a sliding seat 421, a sliding rack 422, a sliding driving member 423, a transmission gear 424 and a loading manipulator 425; the sliding seat 421 is horizontally bolted and fixed on the third lifting base 413, the sliding rack 422 is horizontally slidably arranged on the sliding seat 421, the sliding driving member 42 is bolted and fixed on the rear end of the sliding seat 421 and its output end is bolted and fixed to the rear end of the sliding rack 422, the transmission gear 424 is rotatably arranged on the front side of the front end of the sliding seat 421 and is meshed and driven in cooperation with the working end of the sliding rack 422, and the loading manipulator 425 is fixedly connected to the bottom end of the transmission gear 424;

[0058] The feeding component 43 includes a feeding trough 431, a mounting bracket 432, a feeding table 433 and a feeding driving member 434; the feeding trough 431 is vertically bolted and fixed on the side of the conveying frame 11 longitudinally and its input end is connected to the output end of the feeding vibrating disk 44, the mounting bracket 432 is horizontally bolted and fixed on the machine body 100 at the feeding end of the feeding trough 431, the feeding table 433 is horizontally slidably arranged at the front end of the mounting bracket 432, the feeding driving member 434 is bolted and fixed on the rear end of the mounting bracket 432 and its output end is bolted and fixed to the side of the feeding table 433, an insertion sleeve feeding groove matched with the feeding trough 431 is formed on the feeding table 433, and the feeding driving member 434 is preferably an air cylinder;

[0059] The E-pole socket assembly mechanism 5 has basically the same structure as the L-pole socket assembly mechanism 4, with the difference being that: the lifting end of the second transverse lifting module 41 in the E-pole socket assembly mechanism 5 is bolted with an E-pole loading manipulator 51 for clamping the E-pole socket and pressing it into the socket base, and the feeding vibrating disk 44 and the material distribution component 43 in the E-pole socket assembly mechanism 5 are used to supply the E-pole socket to the E-pole loading manipulator 51.

[0060] The N-pole socket assembly mechanism 6 has basically the same structure as the L-pole socket assembly mechanism 4; the difference is that: the loading component 42 in the N-pole socket assembly mechanism 6 is used to clamp the N-pole socket and press it into the socket base, and the feeding vibrating disk 44 and the material distribution component 43 in the N-pole socket assembly mechanism 6 are used to supply the N-pole socket to the loading component 42.

[0061] The rear cover assembly mechanism 7 has basically the same structure as the L-pole socket assembly mechanism 4, with the difference being that: the lifting end of the second transverse lifting module 41 in the rear cover assembly mechanism 7 is bolted with a rear cover loading manipulator 71 for clamping the rear cover and pressing it onto the socket base; the feeding vibrating disk 44 and the material distribution component 43 in the rear cover assembly mechanism 7 are used to supply the rear cover to the rear cover loading manipulator 71.

[0062] The loading manipulator 425, the E-pole loading manipulator 51 and the rear cover loading manipulator 71 are all preferably clamping jaw cylinders;

[0063] The flattening and detecting mechanism 8 includes a plurality of flattening components 81 respectively arranged on the side of the conveying frame 11 between the L-pole socket assembly mechanism 4, the E-pole socket assembly mechanism 5, the N-pole socket assembly mechanism 6 and the rear cover assembly mechanism 7. The flattening component 81 includes a flattening piece 811, a flattening bracket 812 and a flattening driving part 813; the flattening bracket 812 is bolted to the side of the conveying frame 11, the flattening driving part 813 is bolted to the top of the flattening bracket 812, and the output end of the flattening driving part 813 is bolted with a flattening piece 811 for extending into the conveying frame to press the L / E / N-pole sockets into the socket base respectively. The flattening piece 811 is also provided with a detection sensor for detecting whether the L / E / N-pole sockets are installed flat or missing.

[0064] The finished product unloading mechanism 9 includes a third transverse lifting module 91 and a unloading manipulator 92 bolted to the lifting end of the third transverse lifting module 91; the third transverse lifting module 91 has the same structure as the second transverse lifting module 41. The unloading manipulator 92 is preferably a clamping jaw cylinder.

[0065] A protective frame 10 for protecting the conveying mechanism 1, the base loading mechanism 2, the protective door assembling mechanism 3, the L-pole socket assembling mechanism 4, the E-pole socket assembling mechanism 5, the N-pole socket assembling mechanism 6, the rear cover assembling mechanism 7, the flattening detection mechanism 8 and the finished product discharging mechanism 9 is also bolted on the body 100. An interactive control system 11 for controlling each of the above-mentioned mechanisms is further provided on the protective frame 10. A protective door 12 for viewing the internal situation is provided on the side surface of the protective frame 10;

[0066] The above-described embodiments of the present invention do not constitute a limitation to the protection scope of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.

Claims

1. An automatic assembling device for a five-hole socket, characterized in that: It includes a machine body (100), a conveying mechanism (1) provided on the machine body (100), and a base loading mechanism (2) for feeding a socket base into the conveying mechanism (1), a protection door assembling mechanism (3) for assembling a three-pin protection door, a spring and a two-pin protection door and loading the assembled components into the socket base, an L-pole socket sleeve assembling mechanism (4) for assembling an L-pole socket sleeve of the socket into the socket base, an E-pole socket sleeve assembling mechanism (5) for assembling an E-pole socket sleeve of the socket into the socket base, an N-pole socket sleeve assembling mechanism (6) for assembling an N-pole socket sleeve of the socket into the socket base, a rear cover assembling mechanism (7) for assembling a socket rear cover onto the socket base, a flattening and detecting mechanism (8) for flattening and detecting whether the L, E, and N poles are missing, and a finished product unloading mechanism (9) for unloading qualified products and unqualified products respectively, which are sequentially arranged along the conveying direction of the conveying mechanism (1).

2. The automatic assembly device for a five-hole socket according to claim 1, characterized in that: The conveying mechanism (1) includes a conveying frame (11), a rotary conveying table (12), a lifting module (13), a conveying plate (14), conveying claws (15) and a conveying driving device (16); the conveying frame (11) is horizontally arranged on the machine body (100), the rotary conveying table (12) is arranged at the front end of the conveying frame (11), a plurality of the lifting modules (13) are arranged below the conveying frame (11), the working ends of the plurality of the lifting modules (13) are horizontally and slidably connected to the bottom surface of the conveying plate (14) located in the middle of the conveying frame (11), a plurality of conveying claws (15) are equidistantly arranged on the conveying plate (14) along its length direction, and the conveying driving device (16) is horizontally arranged at the bottom of the working end of the lifting module (13) and is in transmission connection with the bottom surface of the conveying plate (14); The rotary conveying table (12) includes a rotary table (121) and a driving seat (122) for driving the rotary table to rotate; the driving seat (122) is arranged at the front end of the conveying frame (11), the output end of the driving seat (122) is bolt-fixed with a rotary table (121), and a material placing groove (123) is respectively opened at both ends of the rotary table (121).

3. The automatic assembly device for a five-hole socket according to claim 2, wherein: The base loading mechanism (2) includes a gantry (21), a first horizontal and vertical movement module (22), a lifting and flipping assembly (23), a material transfer assembly (24), a base sorting assembly (25) and a base feeding vibrating bowl (26); the gantry (21) is horizontally arranged outside the rotary conveying table (12), the first horizontal and vertical movement module (22) and the lifting and flipping assembly (23) are respectively arranged on the front side and the rear side of the cross beam of the gantry (21), the output end of the first horizontal and vertical movement module (22) is fixedly connected with a material transfer assembly (24), and the base sorting assembly (25) is horizontally arranged at the front end of the rotary conveying table (12) and is connected with the output end of the base feeding vibrating bowl (26); The lifting and flipping assembly (23) includes a second lifting seat (231), a second lifting driving member (232), a flipping driving member (233), and a material flipping manipulator (234); the second lifting seat (231) is vertically slidably disposed on the middle part of the rear side of the gantry (21) through a slide rail, the second lifting driving member (232) is disposed on the top of the cross beam of the gantry (21) and its output end is fixedly connected to the top of the second lifting seat (231), the flipping driving member (233) is fixedly connected to the bottom of the second lifting seat (231), and the material flipping manipulator (234) is disposed at the output end of the flipping driving member (233).

4. The automatic assembly device for a five-hole socket according to claim 3, characterized in that: The material transferring assembly (24) includes a mounting plate (241), a first material transferring manipulator (242), a second material transferring manipulator (243), and a third material transferring manipulator (244); the top of the mounting plate (241) is fixedly connected to the bottom of the first lifting seat (223), and the first material transferring manipulator (242), the second material transferring manipulator (243), and the third material transferring manipulator (244) are respectively disposed at the left end, the middle part, and the right end of the bottom of the mounting plate (241).

5. The automatic assembly device for a five-hole socket according to claim 4, characterized in that: The base material distributing assembly (25) includes a base feeding chute (251), a base material distributing table (252), an intercepting member (253), and an induction sensor (254); the base feeding chute (251) is horizontally disposed at the front end of the rotary conveying table (12) and its input end is connected to the output end of the base feeding vibrating disk (26), the base material distributing table (252) is disposed at the material distributing end of the base feeding chute (251), the intercepting member (253) is disposed on the base feeding chute (251), a base material distributing groove matching with the base feeding chute (251) is formed on the base material distributing table (252), and the induction sensor (254) is disposed on the side of the base material distributing groove.

6. An automatic assembly device for a five-hole socket according to any one of claims 1-5, characterized in that: The protection door assembling mechanism (3) includes a fourth transverse and lifting module (31), a material transferring component (32), a first assembling component (33), and a second assembling component (34); the fourth transverse and lifting module (31) is disposed at the front end of the L-pole socket assembling mechanism (4), the output end of the fourth transverse and lifting module (31) is connected with the material transferring component (32), and the first assembling component (33) and the second assembling component (34) are respectively disposed on the machine body (100) below the front end of the fourth transverse and lifting module (31). The material transferring component (32) includes a material transferring plate (321), a first material transferring manipulator (322), and a second material transferring manipulator (323); the material transferring plate (321) is disposed at the lifting end of the fourth transverse and lifting module (31), and the first material transferring manipulator (322) and the second material transferring manipulator (323) are respectively disposed at both ends of the material transferring plate (321).

7. An automatic assembly device for a five-hole socket according to claim 6, characterized in that: The first assembly component (33) includes a first assembly table (331), a three-pin protection door feeder (332), a spring inserter (333), a three-pin protection door feeding groove (334), a three-pin protection door feeding vibrating disk (335), and a spring feeding vibrating disk (336); the first assembly table (331) is arranged below the front left side of the fourth transverse lifting module (31), a first assembly groove is formed on the first assembly table (331) and is provided with a three-pin protection door feeder (332), the spring inserter (333) is arranged at the front end of the first assembly table (331) and is connected to the output end of the spring feeding vibrating disk (336), the three-pin protection door feeding groove (334) is longitudinally and vertically arranged on the side of the first assembly table (331), the input end of the three-pin protection door feeding groove (334) is connected to the output end of the three-pin protection door feeding vibrating disk (335) located on the side of the machine body (100), and the feeding end of the three-pin protection door feeding groove (334) is communicated with the first assembly groove.

8. An automatic assembly device for a five-hole socket according to claim 7, characterized in that: The second assembly component (34) includes a second assembly table (341), a two-pin protection door feeder (342), an assembler (343), a two-pin protection door feeding groove (344), and a two-pin protection door feeding vibrating disk (345); the second assembly table (341) is arranged between the first assembly table (331) and the rotary conveyor table (12), the two-pin protection door feeding groove (344) is horizontally arranged at the front end of the second assembly table (341), the two-pin protection door feeder (342) is vertically arranged between the front side of the second assembly table (341) and the feeding end of the two-pin protection door feeding groove (344), the assembler (343) is arranged on the two-pin protection door feeding groove (344), and the input end of the two-pin protection door feeding groove (344) is connected to the output end of the two-pin protection door feeding vibrating disk (345).

9. An automatic assembly device for a five-hole socket according to claim 8, characterized in that: The L-pole socket assembly mechanism (4) includes a second transverse lifting module (41), a loading component (42), a feeding component (43), and a feeding vibrating disk (44); the feeding component (43) is longitudinally and vertically arranged on the side of the conveyor rack (11) and its input end is connected to the output end of the feeding vibrating disk (44), the second transverse lifting module (41) is arranged above the side of the feeding component (43), and the lifting end of the second transverse lifting module (41) has a loading component (42); The loading component (42) includes a sliding seat (421), a sliding rack (422), a sliding driving member (423), a transmission gear (424), and a loading manipulator (425); the sliding seat (421) is horizontally arranged on the third lifting seat (413), the sliding rack (422) is horizontally slidably arranged on the sliding seat (421), the sliding driving member (423) is arranged at the rear end of the sliding seat (421) and its output end is connected to the rear end of the sliding rack (422), the transmission gear (424) is rotatably arranged at the front side of the front end of the sliding seat (421) and is in meshing transmission cooperation with the working end of the sliding rack (422), and the bottom end of the transmission gear (424) is fixedly connected with a loading manipulator (425).

10. The automatic assembling device for a five-hole socket according to claim 1, characterized in that: The flattening detection mechanism (8) includes a plurality of flattening components (81) respectively arranged on the side of the conveying rack (11) between the L-pole socket assembly mechanism (4), the E-pole socket assembly mechanism (5), the N-pole socket assembly mechanism (6) and the rear cover assembly mechanism (7); The flattening component (81) includes a flattening piece (811), a flattening bracket (812) and a flattening driving piece (813); the flattening bracket (812) is arranged on the side of the conveying rack (11), the flattening driving piece (813) is arranged on the top of the flattening bracket (812), the output end of the flattening driving piece (813) is connected with the flattening piece (811), and a detection sensor is further arranged on the flattening piece (811).

Images