Straight light-emitting panel lamp assembly line

By designing an automated assembly line for direct-emission panel lights, the problems of low efficiency and low precision caused by manual assembly were solved, achieving an efficient and precise assembly process, reducing costs and improving product quality.

CN223172431UActive Publication Date: 2025-08-01FOSHAN ELECTRICAL & LIGHTING
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Patent Information

Application Number
CN202422157465.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-08-01
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The manual assembly method in the existing direct-emission panel light production line leads to an unreasonable assembly process, low product precision and efficiency, safety hazards, and an inability to guarantee consistent quality, which increases costs.

Method used

Design a direct-light panel lamp assembly line, including a light source soldering device, a light source conveying device, a lamp panel drilling device, and a light source mounting device. The assembly is carried out using automated equipment, which are used for soldering, conveying, drilling, and mounting operations, respectively.

Benefits of technology

It improved production efficiency, reduced manual operation, ensured product precision and quality consistency, reduced costs, freed up productivity, and increased product qualification rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of panel lamp assembly, in particular to a straight light-emitting panel lamp assembly line, which is characterized by comprising a light source tin adding device, a light source conveying device, a lamp panel punching device and a light source mounting device which are sequentially arranged along the direction of a conveying line, the light source tin adding device is used for automatically conducting tin adding operation on a panel lamp light source, the light source conveying device is used for conducting punching and conveying operation on the panel lamp light source, the lamp panel punching device is used for conducting punching operation on an LED lamp panel, and the light source installing device is used for fixedly installing a light source strip to the LED lamp panel. The utility model has the advantages of high-efficiency production, labor cost saving and high precision.
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Description

Technical Field

[0001] The utility model relates to the technical field related to the assembly of panel lights, and more specifically, it relates to an assembly line for direct-emitting panel lights. Background Art

[0002] The direct-emitting panel light is an energy-efficient lighting device widely used in commercial and household lighting. Its core advantage lies in providing uniform light output and high brightness through the direct-down backlight technology. However, the production line for assembling such lamps often requires multiple process steps to ensure product quality and production efficiency.

[0003] In the existing production lines, most of the assembly of LED panels adopts manual assembly. This assembly method often leads to unreasonable process flows on the assembly line, resulting in low assembly accuracy of products or a large number of defective products, affecting production efficiency and product quality. Moreover, during the period of heavy assembly tasks, using manual assembly for long-term continuous operation is prone to installation accidents, which is not conducive to liberating productivity and the construction of safe production. Finally, manual assembly cannot ensure that the assembly quality of each panel light meets the quality inspection requirements, is prone to part redundancy, has a negative impact on aspects such as material costs and management costs, and will lead to too high product costs and loss of competitiveness. Summary of the Utility Model

[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an assembly line for direct-emitting panel lights, which has the advantages of saving manpower and improving production efficiency.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: An assembly line for direct-emitting panel lights includes: a light source tinning device, a light source conveying device, a lamp panel punching device, and a light source installation device, which are arranged in sequence along the direction of the conveying line;

[0006] Among them, the light source tinning device is used to automatically perform tinning operations on the panel light source, the light source conveying device is used to perform stamping and conveying operations on the panel light source, the lamp panel punching device is used to perform punching operations on the LED lamp panel, and the light source installation device is used to fixedly install the light source strip on the LED lamp panel.

[0007] In one embodiment, the light source tinning device includes: a first workbench is provided;

[0008] A light source feeding mechanism is arranged on the first workbench and is used to feed the panel light source;

[0009] A light source picking mechanism is arranged at the discharge end of the light source feeding mechanism and is used to pick up and transfer the panel light source;

[0010] The light source tin adding mechanism is installed on the first workbench and is horizontally arranged with the light source picking mechanism, and is used to add tin to the panel light source picked up by the light source picking mechanism.

[0011] In one embodiment, the light source feeding mechanism includes a feeding part, a guiding strip and a sliding cylinder:

[0012] The feeding part is slidably connected to the guiding strip and is used to place the panel light source;

[0013] A plurality of guiding strips are provided, and guide grooves are formed on both sides thereof. The top surface of the guiding strip is fixedly connected to the feeding part, and the bottom surface thereof is fixedly connected to the first workbench;

[0014] The sliding cylinder is fixedly arranged on the first workbench and is used to drive the feeding part to reciprocate horizontally.

[0015] In one embodiment, the light source picking mechanism includes a base, a servo module, a connecting piece and a picking part;

[0016] The base is fixedly arranged on the first workbench;

[0017] The servo module is arranged on the base;

[0018] One side of the connecting piece is connected to the servo module, and the other side is connected to the picking part;

[0019] Among them, the picking part further includes a Z-axis hanging plate, a first servo motor, a cylinder hanging plate, a cylinder fixing plate, a guide post, a suction cup fixing plate and a vacuum suction cup;

[0020] One side of the Z-axis hanging plate is fixedly connected to the connecting piece, and the other side is used to install the first servo motor;

[0021] The cylinder hanging plate is hung on the first servo motor, and the first servo motor is used to drive the cylinder fixing plate to reciprocate vertically;

[0022] The cylinder fixing plate is fixedly connected to the cylinder hanging plate, and a plurality of through holes are also formed on the cylinder fixing plate for the guide posts to pass through;

[0023] The vacuum suction cup is also installed on the suction cup fixing plate.

[0024] In one embodiment, the light source conveying device includes: a second workbench arranged on one side of the first workbench;

[0025] A first transfer mechanism fixedly arranged on the second workbench;

[0026] A second servo motor, fixedly connected to the first transfer mechanism, is configured to drive the first transfer mechanism to reciprocate horizontally;

[0027] A second transfer mechanism, drivingly connected to the first transfer mechanism, is configured to pick up and transfer the panel light source;

[0028] A third servo motor, fixedly connected to the second transfer mechanism, is configured to drive the second transfer mechanism to reciprocate vertically;

[0029] A die punching mechanism, disposed on the second workbench, is configured to perform die punching operations on the panel light source;

[0030] A conveying table, equipped with a conveying track, is disposed at the discharge end of the second transfer mechanism and is configured to convey the panel light source;

[0031] A lamp panel transfer arm, disposed at the discharge end of the conveying table, is configured to pick up and transfer the panel light source to the light source installation device.

[0032] In one embodiment, the lamp panel punching device includes: a third workbench, around which a first mounting frame is provided at the upper part;

[0033] A magazine assembly, disposed on the third workbench, is configured to place the LED lamp panel;

[0034] A lamp panel conveying table, whose two sides are fixedly connected to the first mounting frame, is disposed at the discharge end of the magazine assembly and is configured to transport the LED lamp panel;

[0035] A lamp panel picking mechanism, fixedly connected to the first mounting frame and vertically arranged with respect to the magazine assembly, is configured to grasp the LED lamp panel and transfer it to the lamp panel conveying table;

[0036] A nailing mechanism, installed on the first mounting frame, is configured to perform punching operations on the LED lamp panel.

[0037] In one embodiment, the magazine assembly includes:

[0038] A fourth servo motor, fixedly arranged at the lower part of the third workbench;

[0039] A first synchronous pulley, drivingly connected to the output end of the fourth servo motor;

[0040] A guide post, at one end of which a second synchronous pulley is provided;

[0041] A first support member, at one end of which is used to support the bottom of the LED lamp panel, and at the other end is fixedly connected to the guide post;

[0042] Fixing columns, multiple in number, with both ends thereof respectively fixed to the third workbench;

[0043] Connecting block, which is provided with a through hole for the fixing column to pass through, and one side of the connecting block is connected with a second support member, and the second support member is used to cooperate with the first support member to support the LED lamp panel.

[0044] In one embodiment, the light source mounting device includes:

[0045] Fourth workbench, arranged on one side of the third workbench;

[0046] Second mounting bracket, erected on the fourth workbench;

[0047] Light source strip pressing mechanism, arranged on the second mounting bracket, for pressing the panel light source;

[0048] First limiting mechanism, fixedly arranged on the fourth workbench, for preventing the left - right displacement of the LED lamp panel caused by vibration during the assembly of the panel light source;

[0049] Second limiting mechanism, fixedly arranged on the mounting bracket, for preventing the front - back displacement of the LED lamp panel caused by vibration during the assembly of the panel light source;

[0050] Wherein, the light source strip pressing mechanism further includes:

[0051] Cylinder mounting plate, fixedly connected with the second mounting bracket;

[0052] First cylinder, fixedly connected with the cylinder mounting plate, and its output end is connected with a light source cylinder connecting plate; [[ID=..]]

[0053] Light source pressing plate connecting plate, one side of which is fixedly connected with the light source cylinder connecting plate, and the other side is connected with a light source pressing plate.

[0054] In one embodiment, the first limiting mechanism further includes:

[0055] Second cylinder mounting member, fixedly connected to the fourth workbench;

[0056] Second cylinder, fixedly connected to the second cylinder mounting member;

[0057] Left - right limiting phenolic board, one end of which is fixedly connected with the output end of the second cylinder, and the other end abuts against the LED lamp panel.

[0058] In one embodiment, the second limiting mechanism further includes:

[0059] Third cylinder mounting member, fixedly connected to the second mounting bracket;

[0060] The third cylinder is fixedly connected to the third cylinder mounting member;

[0061] The front and rear limiting bakelite board has one end fixedly connected to the output end of the third cylinder and the other end abuts against the LED lamp panel.

[0062] The above-mentioned direct-emitting panel lamp assembly line has the following beneficial effects:

[0063] First, high-efficiency production. The automated assembly line can significantly improve production efficiency, reduce manual operations, and improve product consistency and quality.

[0064] Second, save labor costs. By reducing the demand for labor through automated equipment, the production cost can be reduced, and the productivity can be liberated.

[0065] Third, high precision. The automated equipment can ensure the accurate installation position of each component, improve the overall performance and quality of the product. At the same time, the error rate can be reduced, the qualified rate of the product can be improved, and the environmental protection purpose can be achieved. Description of the Drawings

[0066] Figure 1 It is a schematic diagram of the structure of the assembly line in this embodiment;

[0067] Figure 2 It is a schematic diagram of the structure of the light source tinning device in this embodiment;

[0068] Figure 3 It is a schematic diagram of the structure of the light source feeding mechanism in the light source tinning device in this embodiment;

[0069] Figure 4 It is a schematic diagram of the structure of the light source picking mechanism in the light source tinning device in this embodiment;

[0070] Figure 5 It is a schematic diagram of the structure of the light source conveying device in this embodiment;

[0071] Figure 6 It is a schematic diagram of the structure of the lamp panel punching device in this embodiment;

[0072] Figure 7 It is a schematic diagram of the structure of the magazine assembly lift in the lamp panel punching device in this embodiment;

[0073] Figure 8 It is a schematic diagram of the structure of the light source installation device in this embodiment;

[0074] Figure 9 It is a schematic diagram of the structure of the first limiting mechanism in the light source installation device in this embodiment;

[0075] Figure 10 It is a schematic diagram of the structure of the second limiting mechanism in the light source installation device in this embodiment.

[0076] In the figure: 1. Light source tin adding device; 2. Light source conveying device; 3. Lamp panel punching device; 4. Light source installation device; 5. LED lamp panel; 6. Panel light source; 101. First workbench; 102. Light source loading mechanism; 103. Light source picking mechanism; 104. Light source tin adding mechanism; 1021. Loading part; 1022. Guide bar; 1023. Sliding cylinder; 1031. Base; 1032. Servo module; 1033. Connector; 10341. Z-axis hanging plate; 10342. First servo motor; 10343. Cylinder hanging plate; 10344. Cylinder fixing plate; 10345. Guide post; 10346. Suction cup fixing plate; 10347. Vacuum suction cup; 201. Second workbench; 202. First transfer mechanism; 203. Second servo motor; 204. Second transfer mechanism; 205. Third servo motor; 206. Die punching mechanism; 207. Conveyor table; 208. Lamp panel transfer arm; 301. Third workbench; 302. First mounting frame; 303. Magazine assembly; 304. Lamp panel conveyor table; 305. Lamp panel picking mechanism; 306. Nailing mechanism; 3031. Fourth servo motor; 3032. First synchronous pulley; 3033. Guide post; 3034. Second synchronous pulley; 3035. First support; 3036. Fixed column; 3037. Connection block; 3038. Second support; 401. Fourth workbench; 402. Second mounting frame; 403. Light source strip pressing mechanism; 404. First limiting mechanism; 405. Second limiting mechanism; 4031. Cylinder mounting plate; 4032. Light source cylinder connection plate; 4033. Light source pressing plate connection plate; 4034. Light source pressing plate; 4035. First cylinder; 4041. Second cylinder mounting part; 4042. Second cylinder; 4043. Left and right limiting bakelite boards; 4051. Third cylinder mounting part; 4052. Third cylinder; 4053. Front and rear limiting bakelite boards. Detailed implementation mode

[0077] The following combines the drawings and embodiments to describe the present invention in detail.

[0078] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0079] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, "a plurality of" means at least two, unless otherwise specifically defined.

[0080] In the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "connected", "coupled", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communication with each other; it may be directly connected, or indirectly connected through an intermediate medium, and may be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0081] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on the top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "under the bottom of" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0082] A direct-emitting panel light assembly line, as Figure 1 shown, is sequentially provided with a light source installation device 1, a light source conveying device 2, a lamp panel punching device 3 and a light source installation device 4 along the conveying line direction;

[0083] Among them, the light source installation device 4 is used to automatically perform tinning operations on the panel light source 6, the light source conveying device 2 is used to perform stamping and conveying operations on the panel light source 6, the lamp panel punching device 3 is used to perform punching operations on the LED lamp panel 5, and the light source installation device 4 is used to fixedly install the panel light source 6 on the LED lamp panel 5;

[0084] Specifically, as Figure 2 shown, the light source installation device 4 includes: a first workbench 101 is provided;

[0085] a light source loading mechanism 102, arranged on the first workbench 101, for loading the panel light source 6;

[0086] The light source picking mechanism 103 is arranged at the discharging end of the light source feeding mechanism 102 and is used for picking up and transferring the panel light source 6.

[0087] The light source tin adding mechanism 104 is installed on the first workbench 101 and is horizontally arranged with the light source picking mechanism 103, and is used for adding tin to the panel light source 6 picked up by the light source picking mechanism 103.

[0088] Specifically, for example Figure 3 The light source feeding mechanism 102 includes a feeding part 1021, a guiding strip 1022 and a sliding air cylinder 1023:

[0089] The feeding part 1021 is slidably connected with the guiding strip 1022 and is used for placing the panel light source 6.

[0090] A plurality of guiding strips 1022 are provided, and guide grooves are formed on both sides thereof. The top surface of the guiding strip 1022 is fixedly connected with the feeding part 1021, and the bottom surface thereof is fixedly connected with the first workbench 101.

[0091] The sliding air cylinder 1023 is fixedly arranged on the first workbench 101 and is used for driving the feeding part 1021 to reciprocate horizontally.

[0092] Specifically, for example Figure 4 As shown, the light source picking mechanism 103 includes a base 1031, a servo module 1032, a connecting piece 1033 and a picking part;

[0093] The base 1031 is fixedly arranged on the first workbench 101;

[0094] The servo module 1032 is arranged on the base 1031;

[0095] One side of the connecting piece 1033 is connected with the servo module 1032, and the other side is connected with the picking part;

[0096] Among them, for example Figure 4 As shown, the picking part further includes a Z-axis hanging plate 10341, a first servo motor 10342, a cylinder hanging plate 10343, a cylinder fixing plate 10344, a guide post 10345, a sucker fixing plate 10346 and a vacuum sucker 10347;

[0097] One side of the Z-axis hanging plate 10341 is fixedly connected with the connecting piece 1033, and the other side is used for installing the first servo motor 10342;

[0098] The cylinder hanging plate 10343 is hung on the first servo motor 10342, and the first servo motor 10342 is used for driving the cylinder fixing plate 10344 to reciprocate vertically;

[0099] The cylinder fixing plate 10344 is fixedly connected to the cylinder hanging plate 10343, and a plurality of through holes are also formed in the cylinder fixing plate 10344 for the guide posts 10345 to pass through.

[0100] A vacuum suction cup 10347 is further installed on the suction cup fixing plate 10346.

[0101] Specifically, as Figure 5 shown, the light source conveying device 2 includes: a second workbench 201 provided on one side of the first workbench 101;

[0102] A first transfer mechanism 202 fixedly provided on the second workbench 201;

[0103] A second servo motor 203 fixedly connected to the first transfer mechanism 202 for driving the first transfer mechanism 202 to reciprocate horizontally;

[0104] A second transfer mechanism 204 drivingly connected to the first transfer mechanism 202 for picking up and transferring the panel light source 6;

[0105] A third servo motor 205 fixedly connected to the second transfer mechanism 204 for driving the second transfer mechanism 204 to reciprocate vertically;

[0106] A die punching mechanism 206 provided on the second workbench 201 for performing die punching operations on the panel light source 6;

[0107] A conveying table 207 equipped with a conveying track provided at the discharge end of the second transfer mechanism 204 for conveying the panel light source 6;

[0108] A lamp panel transfer arm 208 provided at the discharge end of the conveying table 207 for picking up and transferring the panel light source 6 to the light source installation device 4.

[0109] Specifically, as Figure 6 shown, the lamp panel punching device 3 includes: a third workbench 301 with a first mounting frame 302 surrounding its upper part;

[0110] A magazine assembly 303 provided on the third workbench 301 for placing the LED lamp panel 5;

[0111] A lamp panel conveying table 304 with both sides fixedly connected to the first mounting frame 302, and the lamp panel conveying table 304 is provided at the discharge end of the magazine assembly 303 for transporting the LED lamp panel 5;

[0112] A lamp panel picking mechanism 305 fixedly connected to the first mounting frame 302 and vertically arranged with the magazine assembly 303 for grasping the LED lamp panel 5 and transferring it to the lamp panel conveying table 304;

[0113] The nailing mechanism 306 is installed on the first mounting bracket 302 and is used for drilling holes in the LED lamp panel 5.

[0114] Specifically, as Figure 7 shown, the magazine assembly 303 includes:

[0115] The fourth servo motor 3031 is fixedly arranged at the lower part of the third workbench 301;

[0116] The first synchronous pulley 3032 is in transmission connection with the output end of the fourth servo motor 3031;

[0117] The guide post 3033 is provided with a second synchronous pulley 3034 at one end;

[0118] One end of the first support member 3035 is used to support the bottom of the LED lamp panel 5, and the other end is fixedly connected to the guide post 3033;

[0119] A plurality of fixing columns 3036 are provided, and both ends thereof are respectively fixed to the third workbench 301;

[0120] The connecting block 3037 is provided with a through hole for the fixing column 3036 to pass through. One side of the connecting block 3037 is connected with a second support member 3038, and the second support member 3038 is used to cooperate with the first support member 3035 to support the LED lamp panel 5.

[0121] Specifically, as Figure 8 shown, the light source mounting device 4 includes:

[0122] The fourth workbench 401 is arranged on one side of the third workbench 301;

[0123] The second mounting bracket 402 is erected on the fourth workbench 401;

[0124] The light source strip pressing mechanism 403 is arranged on the second mounting bracket 402 and is used for pressing the panel light source 6;

[0125] The first limiting mechanism 404 is fixedly arranged on the fourth workbench 401 and is used to prevent the left - right displacement of the LED lamp panel 5 caused by vibration during the assembly of the panel light source 6;

[0126] The second limiting mechanism 405 is fixedly arranged on the second mounting bracket 402 and is used to prevent the front - back displacement of the LED lamp panel 5 caused by vibration during the assembly of the panel light source 6;

[0127] Among them, as Figure 9 shown, the light source strip pressing mechanism 403 further includes:

[0128] The cylinder mounting plate 4031 is fixedly connected to the second mounting bracket 402;

[0129] The first cylinder 4035 is fixedly connected to the cylinder mounting plate 4031, and a light source cylinder connecting plate 4032 is connected to its output end;

[0130] The light source pressing plate connecting plate 4033 has one side fixedly connected to the light source cylinder connecting plate 4032 and the other side connected to a light source pressing plate 4034.

[0131] Specifically, as Figure 10 shown, the first limiting mechanism 404 further includes:

[0132] The second cylinder mounting member 4041 is fixedly connected to the fourth workbench 401;

[0133] The second cylinder 4042 is fixedly connected to the second cylinder mounting member 4041;

[0134] The left and right limiting bakelite plates 4043 have one end fixedly connected to the output end of the second cylinder 4042 and the other end abutted against the LED lamp panel 5.

[0135] Specifically, as Figure 10 shown, the second limiting mechanism 405 further includes:

[0136] The third cylinder mounting member 4051 is fixedly connected to the second mounting bracket 402;

[0137] The third cylinder 4052 is fixedly connected to the third cylinder mounting member 4051;

[0138] The front and rear limiting bakelite plates 4053 have one end fixedly connected to the output end of the third cylinder 4052 and the other end abutted against the LED lamp panel 5.

[0139] The above embodiments only represent several implementation manners of the present utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.

Claims

1. A direct-emitting panel light assembly line, characterized in that, include: Along the conveying line direction, a light source tinning device, a light source conveying device, a light panel punching device and a light source installation device are sequentially arranged; Among them, the light source tinning device is used to automatically perform tinning operations on the panel light source, the light source conveying device is used to stamp and convey the panel light source, the lamp panel punching device is used to perform punching operations on the LED lamp panel, and the light source installation device is used to fix the light source strip to the LED lamp panel.

2. The direct-emitting panel lamp assembly line according to claim 1, characterized in that: The light source tinning device comprises: a first workbench; A light source loading mechanism is provided on the first workbench and is used for loading the panel light source; A light source picking mechanism is provided at the discharge end of the light source feeding mechanism and is used to pick up and transfer the panel light source; The light source tinning mechanism is installed on the first workbench and is arranged horizontally with the light source picking mechanism, and is used to tin the panel light source picked up by the light source picking mechanism.

3. The direct-emitting panel lamp assembly line according to claim 2, characterized in that: The light source feeding mechanism includes a feeding part, a guide bar and a sliding cylinder: The loading portion is slidably connected to the guide bar and is used to place the panel light source; The guide bars are provided with a plurality of guide bars, and guide grooves are provided on both sides of the guide bars. The top surface of the guide bars is fixedly connected to the loading portion, and the bottom surface thereof is fixedly connected to the first workbench. The sliding cylinder is fixedly arranged on the first workbench and is used for driving the feeding part to reciprocate in a horizontal direction.

4. The assembly line for a straight-emitting panel lamp according to claim 2, characterized in that: The light source picking mechanism includes a base, a servo module, a connector and a picking part; The base is fixedly arranged on the first workbench; The servo module is arranged on the base; One side of the connecting member is connected to the servo module, and the other side is connected to the pickup portion; The picking part further comprises a Z-axis hanging plate, a first servo motor, a cylinder hanging plate, a cylinder fixing plate, a guide column, a suction cup fixing plate and a vacuum suction cup; One side of the Z-axis hanging plate is fixedly connected to the connecting member, and the other side is used for mounting the first servo motor; The cylinder hanging plate is hung on the first servo motor, and the first servo motor is used to drive the cylinder fixing plate to reciprocate in a vertical direction; The cylinder fixing plate is fixedly connected to the cylinder hanging plate, and a plurality of through holes are provided on the cylinder fixing plate for the guide posts to pass through; The vacuum suction cup is also mounted on the suction cup fixing plate.

5. The assembling line of a direct-emitting panel lamp according to claim 2, characterized in that The light source conveying device includes: a second workbench, arranged on one side of the first workbench; a first transfer mechanism, fixedly disposed on the second workbench; a second servo motor, fixedly connected to the first transfer mechanism, and configured to drive the first transfer mechanism to reciprocate in a horizontal direction; a second transfer mechanism, in transmission connection with the first transfer mechanism, for picking up and transferring the panel light source; a third servo motor, fixedly connected to the second transfer mechanism, for driving the second transfer mechanism to reciprocate in a vertical direction; A die mechanism, provided on the second workbench, for performing a die operation on the panel light source; A conveying platform, equipped with a conveying crawler, is provided at the discharge end of the second transfer mechanism and is used to convey the panel light source; The lamp panel transfer arm is arranged at the discharge end of the conveying table and is used to pick up and transfer the panel light source to the light source installation device.

6. The direct-emitting panel lamp assembly line according to claim 1, characterized in that, The lamp panel punching device includes: a third workbench, with a first mounting frame surrounding its upper part; A magazine assembly, which is arranged on the third workbench and is used to place the LED lamp panel; A lamp panel conveying table, whose two sides are fixedly connected to the first mounting frame. The lamp panel conveying table is arranged at the discharge end of the magazine assembly and is used to transport the LED lamp panel; A lamp panel picking mechanism, fixedly connected to the first mounting frame and vertically arranged with the magazine assembly, is used to grab the LED lamp panel and transfer it to the lamp panel conveying table; A nailing mechanism, installed on the first mounting frame, is used to perform punching operations on the LED lamp panel.

7. A direct-emitting panel light assembly line according to claim 6, characterized in that, The magazine assembly includes: A fourth servo motor, fixedly arranged at the lower part of the third workbench; A first synchronous pulley, which is in transmission connection with the output end of the fourth servo motor; A guide post, with a second synchronous pulley arranged at one end; A first support member, one end of which is used to support the bottom of the LED lamp panel, and the other end is fixedly connected to the guide post; Fixed columns, multiple in number, and both ends of which are respectively fixed to the third workbench; A connecting block, which is provided with through holes for the fixed columns to pass through. One side of the connecting block is connected with a second support member, and the second support member is used to cooperate with the first support member to support the LED lamp panel.

8. The assembly line of a direct-emitting panel lamp according to claim 6, characterized in that The light source installation device includes: A fourth workbench, arranged on one side of the third workbench; A second mounting frame, erected on the fourth workbench; A light source strip pressing mechanism, arranged on the second mounting frame and used to press the panel light source; A first limiting mechanism, fixedly arranged on the fourth workbench, is used to prevent the left - right displacement of the LED lamp panel caused by vibration during the assembly of the panel light source; A second limiting mechanism, fixedly arranged on the mounting frame, is used to prevent the front - back displacement of the LED lamp panel caused by vibration during the assembly of the panel light source; Among them, the light source strip pressing mechanism further includes: A cylinder mounting plate, fixedly connected to the second mounting frame; A first cylinder, fixedly connected to the cylinder mounting plate, and its output end is connected with a light source cylinder connecting plate; A light source pressing plate connecting plate, one side of which is fixedly connected to the light source cylinder connecting plate, and the other side is connected with a light source pressing plate.

9. The assembly line for a direct light-emitting panel lamp according to claim 8, characterized in that, The first limiting mechanism further includes: A second cylinder mounting piece, fixedly connected to the fourth workbench; A second cylinder, fixedly connected to the second cylinder mounting piece; A left - right limiting phenolic board, one end of which is fixedly connected to the output end of the second cylinder, and the other end abuts against the LED lamp panel.

10. A direct-emitting panel light assembly line according to claim 8, characterized in that, The second limiting mechanism further includes: A third cylinder mounting piece, fixedly connected to the second mounting frame; A third cylinder, fixedly connected to the third cylinder mounting piece; A front - back limiting phenolic board, one end of which is fixedly connected to the output end of the third cylinder, and the other end abuts against the LED lamp panel.

Citation Information

Cited By

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