Disassembling tool for hinged shaft of coal mining machine

By setting up a hammer rod and support seat in the coal mining machine hinge shaft removal tool and removing the hinge shaft using inertia force, the problem of difficulty in disassembling the hinge shaft in the prior art is solved, the disassembly efficiency and the starting rate of the coal mining machine are improved, and safety and system stability are enhanced.

CN223172891UActive Publication Date: 2025-08-01SHENHUA SHENDONG COAL GRP +1
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Patent Information

Application Number
CN202422531413.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-01
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing coal mining machine has difficulty disassembling the hinge shaft, which leads to a reduced starting rate during maintenance, affecting maintenance efficiency and safety.

Method used

A coal mining machine hinge shaft removal tool is designed. By setting a hammer rod at one end of the pull rod, using inertia force to impact the limit handle, generate a tension to remove the hinge shaft, and combine the structure of the support seat and the connecting sleeve to achieve rapid disassembly of the hinge shaft.

Benefits of technology

It improves the disassembly efficiency of the hinge shaft, avoids the damage of the hinge shaft during the disassembly, improves the start-up rate and maintenance efficiency of the coal mining machine, and enhances safety and system stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a coal mining machine hinged shaft dismounting tool which comprises a pull rod and a swinging hammer rod connected to one end of the pull rod, the pull rod is perpendicular to the swinging hammer rod, a supporting base and a connecting sleeve are installed at the end, away from the swinging hammer rod, of the pull rod, and the connecting sleeve is located between the supporting base and the swinging hammer rod and used for being connected with a hinged shaft to be dismounted. The supporting seat and the connecting sleeve are in pin joint with the pull rod through pin shafts respectively, a swinging hammer is slidably installed on the swinging hammer rod, and a limiting handle used for limiting the swinging hammer is arranged at the end, away from the pull rod, of the swinging hammer rod. The hinge shaft dismounting device is reasonable in structural design, the swinging hammer rod is arranged at one end of the pull rod, when a hinge shaft is dismounted, only pushing force is manually applied to the swinging hammer, inertia force of the swinging hammer can be used for impacting the limiting handle, then pulling force is applied to the pull rod and the connecting sleeve, the hinge shaft to be dismounted is dismounted, and the dismounting efficiency of the hinge shaft can be effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coal shearers, and particularly relates to a coal shearer hinge shaft disassembly tool. Background Art

[0002] Many hinge shaft connection parts are designed on the coal shearer body, such as the rocker arm and the connecting frame bracket; the connecting frame and the traction unit are connected by hinge shafts. The shaft sleeves are connected by fitting, and it is not easy to disassemble after being used for a period of time. During the overhaul of the coal shearer, it is difficult to disassemble the hinge shaft, resulting in a reduction in the starting rate of the coal shearer. A coal shearer hinge shaft disassembly tool can quickly remove the hinge shaft, improve the starting rate of the coal shearer, improve the maintenance efficiency, improve the safety and system stability of the coal shearer, and has strong practicability and high popularization and application value. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a coal shearer hinge shaft disassembly tool aiming at the deficiencies in the above-mentioned prior art. The structure of the tool is reasonably designed. By setting a hammer rod at one end of the pull rod, when disassembling the hinge shaft, only a thrust needs to be manually given to the hammer, and the inertial force of the hammer can be used to impact the limit handle, thereby generating a pulling force on the pull rod and the connecting sleeve to remove the hinge shaft to be disassembled, which can effectively improve the disassembly efficiency of the hinge shaft.

[0004] To solve the above technical problem, the technical scheme adopted by the utility model is: a coal shearer hinge shaft disassembly tool, characterized in that: it includes a pull rod and a hammer rod connected to one end of the pull rod. The pull rod and the hammer rod are perpendicular to each other. A support seat and a connecting sleeve are installed at the end of the pull rod far from the hammer rod. The connecting sleeve is located between the support seat and the hammer rod. The connecting sleeve is used to connect with the hinge shaft to be disassembled. The support seat and the connecting sleeve are respectively pinned to the pull rod through a pin shaft. A hammer is slidably installed on the hammer rod, and a limit handle for limiting the hammer is provided at the end of the hammer rod far from the pull rod.

[0005] The above-mentioned coal shearer hinge shaft disassembly tool is characterized in that: the hammer rod is threadedly connected to the pull rod. An internal threaded hole for threaded connection of the hammer rod is provided at the end of the pull rod far from the support seat, and an external thread matching the internal threaded hole is provided at the end of the hammer rod far from the limit handle.

[0006] The above-mentioned coal shearer hinge shaft disassembly tool is characterized in that: an installation groove for installing the support seat and the connecting sleeve is provided at the end of the pull rod far from the hammer rod. A first ear plate is provided at one end of the support seat, and a second ear plate is provided at one end of the connecting sleeve. The first ear plate and the second ear plate are respectively inserted into the installation groove through a pin shaft.

[0007] The above-mentioned coal shearer hinge shaft disassembly tool is characterized in that: the connecting sleeve is threadedly connected with the hinge shaft to be disassembled.

[0008] The above-mentioned coal shearer hinge shaft disassembly tool is characterized in that: the support seat and the connecting sleeve are located on the front side of one end of the pull rod, and the hammer rod is located on the rear side of the other end of the pull rod.

[0009] The above-mentioned coal shearer hinge shaft disassembly tool is characterized in that: the pin shaft is perpendicular to both the pull rod and the hammer rod.

[0010] The utility model has the following advantages compared with the prior art:

[0011] 1. By arranging a hammer rod at one end of the pull rod in the utility model, when disassembling the hinge shaft, the staff connects the connecting sleeve with the hinge shaft to be disassembled, and pushes the hammer along the hammer rod from the end close to the pull rod to the end far from the pull rod with force. The hammer uses a large inertial force to impact the limit handle, and then generates an outward pulling force on the hinge shaft to be disassembled, so as to remove the hinge shaft to be disassembled, which can effectively improve the disassembly efficiency of the hinge shaft to be disassembled.

[0012] 2. In the utility model, the support seat and the connecting sleeve are installed on the pull rod through the pin shaft, so that both the support seat and the connecting sleeve can swing to a certain extent, and thus it can be avoided that the hinge shaft to be disassembled is damaged by the lateral force during the disassembly process.

[0013] In summary, the structure of the utility model is reasonably designed. By arranging a hammer rod at one end of the pull rod, when disassembling the hinge shaft, only a manual thrust needs to be given to the hammer, and the inertial force of the hammer can be used to impact the limit handle, and then a pulling force is generated on the pull rod and the connecting sleeve to remove the hinge shaft to be disassembled, which can effectively improve the disassembly efficiency of the hinge shaft.

[0014] The technical solution of the utility model will be further described in detail below through the drawings and embodiments. Brief Description of the Drawings

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a connection structural schematic diagram of the pull rod, the support seat and the connecting sleeve of the utility model.

[0017] Figure 3 It is Figure 2 A-A cross-sectional view of.

[0018] Description of the reference numerals:

[0019] 1 - pull rod; 2 - support seat; 2-1 - first ear plate;

[0020] 3—Connecting sleeve; 3-1—Second ear plate; 4—Pin shaft;

[0021] 5—Swing hammer rod; 6—Limit handle; 7—Swing hammer;

[0022] 8—Installation groove; 9—Hinge shaft to be disassembled. Specific implementation mode

[0023] As Figures 1 to 3 shown, the utility model includes a pull rod 1 and a swing hammer rod 5 connected to one end of the pull rod 1. The pull rod 1 and the swing hammer rod 5 are perpendicular to each other. A support seat 2 and a connecting sleeve 3 are installed at the end of the pull rod 1 far from the swing hammer rod 5. The connecting sleeve 3 is located between the support seat 2 and the swing hammer rod 5. The connecting sleeve 3 is used to connect with the hinge shaft 9 to be disassembled. The support seat 2 and the connecting sleeve 3 are respectively pinned to the pull rod 1 through a pin shaft 4. A swing hammer 7 is slidably installed on the swing hammer rod 5. A limit handle 6 for limiting the swing hammer 7 is arranged at the end of the swing hammer rod 5 far from the pull rod 1.

[0024] During actual use, by arranging the swing hammer rod 5 at one end of the pull rod 1, when disassembling the hinge shaft, the staff connects the connecting sleeve 3 with the hinge shaft 9 to be disassembled, and pushes the swing hammer 7 along the swing hammer rod 5 from the end close to the pull rod 1 to the end far from the pull rod 1 with force. The swing hammer 7 impacts the limit handle 6 with a large inertial force, and then generates an outward pulling force on the hinge shaft 9 to be disassembled, so as to remove the hinge shaft 9 to be disassembled, which can effectively improve the disassembly efficiency of the hinge shaft 9 to be disassembled.

[0025] It should be noted that the support seat 2 and the connecting sleeve 3 are installed on the pull rod 1 through the pin shaft 4, so that both the support seat 2 and the connecting sleeve 3 can swing to a certain extent, thereby avoiding damage to the hinge shaft 9 to be disassembled due to lateral force during the disassembly process.

[0026] During specific implementation, by arranging the support seat 2 at one end of the connecting sleeve 3, when the swing hammer 7 impacts the limit handle 6 with a large inertial force, it is convenient to tighten against the connection part between the support seat 2 and the hinge shaft, and then disassemble the hinge shaft 9.

[0027] In this embodiment, the swing hammer rod 5 is threadedly connected to the pull rod 1. An internal thread hole for the threaded connection of the swing hammer rod 5 is arranged at the end of the pull rod 1 far from the support seat 2. An external thread matching the internal thread hole is arranged at the end of the swing hammer rod 5 far from the limit handle 6.

[0028] As Figure 2 and Figure 3As shown in the figure, in this embodiment, an installation groove 8 for installing the support seat 2 and the connecting sleeve 3 is provided at one end of the pull rod 1 away from the swing hammer rod 5. One end of the support seat 2 is provided with a first ear plate 2-1, and one end of the connecting sleeve 3 is provided with a second ear plate 3-1. The first ear plate 2-1 and the second ear plate 3-1 are respectively inserted into the installation groove 8 through a pin shaft 4.

[0029] During actual use, the installation groove 8 penetrates through one end of the pull rod 1 away from the swing hammer rod 5, and the installation groove 8 penetrates through two sides of the pull rod 1 perpendicular to the axial direction of the swing hammer rod 5.

[0030] It should be noted that the setting of the installation groove 8 makes one end of the pull rod 1 away from the swing hammer rod 5 U-shaped.

[0031] In this embodiment, the connecting sleeve 3 is threadedly connected to the hinge shaft 9 to be disassembled.

[0032] During actual use, an internal thread is provided in the connecting sleeve 3, and an external thread is provided at one end of the hinge shaft 9 to be disassembled.

[0033] In this embodiment, the support seat 2 and the connecting sleeve 3 are located on the front side of one end of the pull rod 1, and the swing hammer rod 5 is located on the rear side of the other end of the pull rod 1.

[0034] In this embodiment, the pin shaft 4 is perpendicular to both the pull rod 1 and the swing hammer rod 5.

[0035] During actual use, when disassembling the hinge shaft 9 to be disassembled, the staff first threadedly connects the connecting sleeve 3 to the hinge shaft 9 to be disassembled, places the support seat 2 at the hinge connection part on one side of the connecting sleeve 3, then connects the support seat 2 and the connecting sleeve 3 to the pull rod 1 respectively through two pin shafts 4, then slews the swing hammer 7 on the swing hammer rod 5, and threadedly assembles one end of the swing hammer rod 5 with the pull rod 1;

[0036] The staff pushes the swing hammer 7 along the swing hammer rod 5 from the end close to the pull rod 1 towards the end away from the pull rod 1 with force. The swing hammer 7 impacts the limit handle 6 by using a large inertial force, so that the swing hammer rod 5 pulls the pull rod 1, and the pull rod 1 generates an outward pulling force on the hinge shaft 9 to be disassembled through the connecting sleeve 3, and the hinge shaft 9 to be disassembled is removed.

[0037] The above is only a preferred embodiment of the present invention, and does not impose any limitation on the present invention. Any simple modification, change, and equivalent structural change made to the above embodiments according to the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A disassembly tool for a shearer hinge shaft, characterized in that: It includes a pull rod (1) and a hammer rod (5) connected to one end of the pull rod (1). The pull rod (1) is perpendicular to the hammer rod (5). A support base (2) and a connecting sleeve (3) are installed at the end of the pull rod (1) far from the hammer rod (5). The connecting sleeve (3) is located between the support base (2) and the hammer rod (5). The connecting sleeve (3) is used to connect with the hinge shaft (9) to be disassembled. The support base (2) and the connecting sleeve (3) are respectively pin-connected to the pull rod (1) through a pin shaft (4). A hammer (7) is slidably installed on the hammer rod (5), and a limit handle (6) for limiting the hammer (7) is provided at the end of the hammer rod (5) far from the pull rod (1).

2. The coal shearer hinge shaft disassembly tool according to claim 1, characterized in that: The hammer rod (5) is threadedly connected to the pull rod (1). An internal threaded hole for the threaded connection of the hammer rod (5) is provided at the end of the pull rod (1) far from the support base (2). An external thread matching the internal threaded hole is provided at the end of the hammer rod (5) far from the limit handle (6).

3. The coal shearer hinge shaft disassembly tool according to claim 1, characterized in that: An installation groove (8) for installing the support base (2) and the connecting sleeve (3) is provided at the end of the pull rod (1) far from the hammer rod (5). A first ear plate (2-1) is provided at one end of the support base (2), and a second ear plate (3-1) is provided at one end of the connecting sleeve (3). The first ear plate (2-1) and the second ear plate (3-1) are respectively inserted into the installation groove (8) through a pin shaft (4).

4. A coal shearer hinge shaft disassembly tool according to claim 1, characterized in that: A threaded connection is provided between the connecting sleeve (3) and the hinge shaft (9) to be disassembled.

5. The coal shearer hinge shaft disassembly tool according to claim 1, characterized in that: The support base (2) and the connecting sleeve (3) are located at the front side of one end of the pull rod (1), and the hammer rod (5) is located at the rear side of the other end of the pull rod (1).

6. A coal shearer hinge shaft disassembly tool according to claim 1, characterized in that: The pin shaft (4) is perpendicular to the pull rod (1) and perpendicular to the hammer rod (5).