Odor removing device for rubber internal mixer

Through the design of the odor removal device of the rubber mixer, the gas is purified by using a filter mesh, brush and activated carbon filter cartridge, which solves the problem of odor gas being unable to disinfect and the suction of toner particles, and realizes gas purification and resource recovery.

CN223173323UActive Publication Date: 2025-08-01ANHUI DAWNFLUO NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422322610.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-01
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing rubber mixers cannot effectively disinfect and treat odorous gases when they are pumping, and will suck the toner particles in the refining chamber, causing waste of resources.

Method used

A rubber mixer odor removal device is designed, including a filter mesh, a brush, an activated carbon filter cartridge and a jet purification system. The carbon powder is cleaned through a brush, the activated carbon filters and purifies the gas, and the water absorbs organic matter to achieve gas purification.

Benefits of technology

It effectively reduces gas odor, recycles and utilizes toner particles, avoids waste of resources, has a simple structure, is convenient to operate, and has a good purification effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223173323U_ABST
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Abstract

The utility model discloses a rubber internal mixer peculiar smell removing device which comprises a bottom plate, an internal mixer body is arranged on one side above the bottom plate, a draught hood is arranged at the position, above an internal mixing bin, of the internal mixer body, a filter screen is arranged at the lower end in the draught hood, and a motor is arranged in the middle above the draught hood. The lower portion of a rotating shaft of the motor penetrates through the draught hood to be fixedly connected with a movable rod, the movable rod is provided with a brush located above the filter screen, a fan is arranged on the side, away from the internal mixer body, above the bottom plate, a box is arranged on one side of the fan, and the output end of the fan communicates with an air injection disc through a second pipeline. And a plurality of sprayers arranged in a matrix are arranged above the air injection disc. The peculiar smell removing device is simple in structure, convenient to operate and good in purification effect on organic matter in gas, the peculiar smell of exhausted gas is reduced, carbon powder particles can be recycled, and the phenomenon of resource waste is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber internal mixers, and particularly relates to an odor removal device for a rubber internal mixer. Background Art

[0002] An internal mixer is short for a closed rubber mixing machine, also known as a kneading machine, mainly used for the plasticizing and mixing of rubber. An internal mixer is a machine that is provided with a pair of rotors with specific shapes and rotating relatively, and intermittently plasticizes and mixes polymer materials in a closed state with adjustable temperature and pressure. During the rubber processing process, a large amount of pungent odor will be generated by the plastic raw materials, and the odor will leak out through the discharge port of the internal mixer. The leaked pungent odor not only pollutes the environment, but also endangers the physical and mental health of the operators. At present, during the rubber and plastic mixing and processing process, an ordinary vacuum pumping device is usually used. However, during the pumping process, not only can the odor gas not be effectively disinfected, but also the carbon powder particles in the internal mixing chamber will be pumped, resulting in a waste of resources. For this reason, we have proposed an odor removal device for a rubber internal mixer. Content of the Utility Model

[0003] In order to solve the above problems, the utility model provides an odor removal device for a rubber internal mixer. The utility model solves the problems that during the rubber and plastic mixing and processing process, an ordinary vacuum pumping device is usually used. However, during the pumping process, not only can the odor gas not be effectively disinfected, but also the carbon powder particles in the internal mixing chamber will be pumped, resulting in a waste of resources.

[0004] An odor removal device for a rubber internal mixer in the utility model includes a bottom plate. One side above the bottom plate is provided with an internal mixer body. Above the internal mixer body and located above the internal mixing chamber is provided an air extraction hood. At the lower end inside the air extraction hood is provided a filter screen. In the middle above the air extraction hood is provided a motor. The lower end of the rotating shaft of the motor penetrates through the air extraction hood and is fixedly connected with a movable rod. Above the filter screen and located on the movable rod is provided a brush. On the side of the bottom plate away from the internal mixer body is provided a blower. The input end of the blower is connected to the upper end of the air extraction hood through a first pipeline. On one side of the blower is provided a box body. At the lower end inside the box body is provided a jet disk. The output end of the blower is connected to the jet disk through a second pipeline. Above the jet disk are provided a plurality of nozzles arranged in a matrix. Above the box body is provided a filter cylinder. Inside the filter cylinder is provided a mesh frame. Inside the mesh frame is provided activated carbon.

[0005] In the above scheme, the cross section of the filter screen is conical, and the brush is provided with an inclined surface matching the filter screen.

[0006] In the above scheme, above the filter cylinder is provided a sealing cover. In the middle above the sealing cover is provided an exhaust pipe.

[0007] In the above solution, a handle is provided in the middle above the wire frame.

[0008] In the above solution, a liquid inlet pipe is provided at the upper end of the side of the box body away from the fan, an outlet pipe is provided below the liquid inlet pipe in the box body, and valves are provided on both the liquid inlet pipe and the outlet pipe.

[0009] The advantages and beneficial effects of the present utility model are as follows: The present utility model provides an odor removal device for a rubber internal mixer. The motor drives the movable rod to rotate, and the rotating movable rod can drive the brush to rotate. The rotating brush can clean the carbon powder particles aggregated on the filter screen, so that the carbon powder particles can return to the inside of the internal mixer again. The gas inside the air jet disc can be ejected through the nozzle, and the airflow ejected by the nozzle directly contacts the water inside the box body, so that the water can purify the organic substances soluble in water in the gas. When the airflow passes through the filter cylinder, the activated carbon inside the filter cylinder can purify the organic substances and oily substances in the airflow. This odor removal device has a simple structure, is easy to operate, has a good purification effect on the organic substances in the gas, reduces the odor of the discharged gas, the carbon powder particles can be recycled, and effectively avoids the occurrence of resource waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0011] Figure 1 It is the front view of the present utility model;

[0012] Figure 2 It is the sectional view of the present utility model;

[0013] Figure 3 It is the sectional view of the box body and the filter cylinder of the present utility model.

[0014] In the figure: 1, bottom plate; 2, internal mixer body; 3, air extraction hood; 4, filter screen

[0015] 5, motor; 6, movable rod; 7, brush; 8, fan

[0016] 9, first pipeline; 10, box body; 11, second pipeline; 12, air jet disc

[0017] 13, nozzle; 14, filter cylinder; 15, sealing cover; 16, wire frame

[0018] 17, activated carbon; 18, handle; 19, exhaust pipe; 20, liquid inlet pipe

[0019] 21. Liquid outlet pipe 22. Valve. Detailed implementation manners

[0020] The following combines the drawings and embodiments to further describe the detailed implementation manners of the present utility model. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model and cannot be used to limit the protection scope of the present utility model.

[0021] As Figures 1-3 shown, the present utility model is an odor removal device for a rubber internal mixer, including a bottom plate 1. One side above the bottom plate 1 is provided with an internal mixer body 2. Above the internal mixer body 2 and located in the mixing chamber is provided an air extraction hood 3. At the lower end inside the air extraction hood 3 is provided a filter net 4. In the middle above the air extraction hood 3 is provided a motor 5. The lower end of the rotating shaft of the motor 5 penetrates through the air extraction hood 3 and is fixedly connected to a movable rod 6. The lower end of the movable rod 6 is movably connected to the filter net 4. Above the filter net 4 on the movable rod 6 is provided a brush 7. The filter net 4 can filter carbon powder particles in the air flow. When the motor 5 is working, the motor 5 drives the movable rod 6 to rotate. The rotating movable rod 6 can drive the brush 7 to rotate. The rotating brush 7 can clean the carbon powder particles accumulated on the filter net 4, so that the carbon powder particles can return to the inside of the mixing chamber again. On the side of the bottom plate 1 away from the internal mixer body 2 is provided a blower 8. The input end of the blower 8 is connected to the upper end of the air extraction hood 3 through a first pipeline 9. On one side of the blower 8 is provided a box body 10. At the lower end inside the box body 10 is provided a jet disk 12. The output end of the blower 8 is connected to the jet disk 12 through a second pipeline 11. Above the jet disk 12 are provided a plurality of nozzles 13 arranged in a matrix. When the blower 8 is working, the blower 8 can extract the gas generated during the operation of the internal mixer body 2. The air flow enters the inside of the jet disk 12 after being conducted through the first pipeline 9 and the second pipeline 11. The gas inside the jet disk 12 can be ejected through the nozzles 13. The air flow ejected by the nozzles 13 directly contacts the water inside the box body 10, so that the water can purify the organic substances soluble in water in the gas. Above the box body 10 is provided a filter cylinder 14. Inside the filter cylinder 14 is provided a wire frame 16. Inside the wire frame 16 is provided activated carbon 17. When the air flow passes through the filter cylinder 14, the activated carbon 17 inside the filter cylinder 14 can purify the organic substances and oily substances in the air flow.

[0022] The cross-section of the filter net 4 is conical, and the brush 7 is provided with an inclined surface matching the filter net 4.

[0023] Above the filter cylinder 14 is provided a sealing cover 15. In the middle above the sealing cover 15 is provided an exhaust pipe 19.

[0024] A handle 18 is provided in the middle above the screen frame 16. The provision of the handle 18 makes it more convenient to pick up and place the screen frame 16, thereby making it more convenient for the staff to replace the activated carbon 17.

[0025] A liquid inlet pipe 20 is provided at the upper end of the side of the box body 10 away from the fan 8. A liquid outlet pipe 21 is provided below the liquid inlet pipe 20 in the box body 10. Valves 22 are provided on both the liquid inlet pipe 20 and the liquid outlet pipe 21. Water for purification can be added into the interior of the box body 10 through the liquid inlet pipe 20, and the water inside the box body 10 can be discharged through the liquid outlet pipe 21. The valves 22 can control the on-off of the liquid inlet pipe 20 and the liquid outlet pipe 21.

[0026] Specifically, in the present utility model, when the motor 5 is working, the motor 5 drives the movable rod 6 to rotate. The rotating movable rod 6 can drive the brush 7 to rotate. The rotating brush 7 can clean the carbon powder particles accumulated on the filter net 4, so that the carbon powder particles can return to the internal mixing chamber again. When the fan 8 is working, the fan 8 can extract the gas generated during the operation of the internal mixer body 2. The air flow enters the inside of the air jet disc 12 after being conducted through the first pipe 9 and the second pipe 11. The gas inside the air jet disc 12 can be ejected through the nozzles 13. The air flow ejected by the nozzles 13 directly contacts the water inside the box body 10, so that the water can purify the organic substances soluble in water in the gas. When the air flow passes through the filter cylinder 14, the activated carbon 17 inside the filter cylinder 14 can purify the organic substances and oily substances in the air flow.

[0027] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An odor removal device for a rubber internal mixer, comprising a bottom plate (1), characterized in that, Above one side of the bottom plate (1), there is a kneader body (2). Above the kneader body (2) and located above the kneading chamber, there is an air extraction hood (3). At the lower end inside the air extraction hood (3), there is a filter net (4). In the middle above the air extraction hood (3), there is a motor (5). Below the rotating shaft of the motor (5), it penetrates through the air extraction hood (3) and is fixedly connected to a movable rod (6). Above the filter net (4), the movable rod (6) is provided with a brush (7). Above the bottom plate (1) and on the side far from the kneader body (2), there is a blower (8). The input end of the blower (8) is connected to the upper end of the air extraction hood (3) through a first pipeline (9). On one side of the blower (8), there is a box body (10). At the lower end inside the box body (10), there is a jet disk (12). The output end of the blower (8) is connected to the jet disk (12) through a second pipeline (11). Above the jet disk (12), there are multiple nozzles (13) arranged in a matrix. Above the box body (10), there is a filter cylinder (14). Inside the filter cylinder (14), there is a mesh frame (16). Inside the mesh frame (16), there is activated carbon (17).

2. The odor removal device for a rubber internal mixer according to claim 1, characterized in that, The cross-section of the filter net (4) is conical, and the brush (7) is provided with an inclined surface matching the filter net (4).

3. The odor removal device for a rubber internal mixer according to claim 1, wherein Above the filter cylinder (14), there is a sealing cover (15). In the middle above the sealing cover (15), there is an exhaust pipe (19).

4. The odor removal device for a rubber internal mixer according to claim 1, wherein, In the middle above the mesh frame (16), there is a handle (18).

5. The odor removal device for a rubber internal mixer according to claim 1, characterized in that, At the upper end on the side of the box body (10) far from the blower (8), there is a liquid inlet pipe (20). Below the liquid inlet pipe (20) in the box body (10), there is a liquid outlet pipe (21). Valves (22) are provided on both the liquid inlet pipe (20) and the liquid outlet pipe (21).