Anti-missing ironing mechanism and hot ironing processing device
Through the automatic limiting and unlocking function of the anti-leaking mechanism, the manual detection problem after hot welding of the car roof and the audio mask is solved, and automatic leakage detection is realized, reducing the work intensity of workers and improving the yield rate.
Patent Information
- Application Number
- CN202421706305.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-18
AI Technical Summary
In the prior art, the car roof and audio mask need to be manually detected after hot welding, which is very strong and easily errors in human factors, which affect the yield rate.
The anti-skinning mechanism is adopted, including support, locking member and drive member. The locking member is driven to slide to the locking position or unlocking position through the drive member to realize the automatic limit and unlocking of the token part. Combined with the position sensor and the adjustment mechanism, it ensures that the token part is allowed to be moved out after the hot operation is completed.
It reduces the leakage of parts to be hot, reduces the work intensity of workers, and improves the degree of automation and yield of processing.
Smart Images
Figure CN223173619U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot stamping, in particular to a leak-proof hot stamping mechanism and a hot stamping processing device. Background Technique
[0002] The automobile ceiling is a commonly used interior part of an automobile. During the processing of the automobile ceiling, it is necessary to hot stamp and weld the audio mask on the ceiling. In the related art, generally, after the hot stamping of the audio mask and the ceiling is completed, it is checked by workers, and the workers manually judge whether there is a leak in the hot stamping between the audio mask and the ceiling. The working intensity of the workers is high, and it is easy to cause human factor errors, and the yield is difficult to improve. Content of the Utility Model
[0003] The purpose of the utility model is to provide a leak-proof hot stamping mechanism and a hot stamping processing device, so as to solve the problems that in the related art, after the hot stamping and welding of the automobile ceiling and the audio mask, manual detection of the leak in the hot stamping is required, the working intensity is high, and human factor errors are likely to occur.
[0004] To achieve this purpose, the utility model adopts the following technical solutions:
[0005] In the first aspect, the utility model provides a leak-proof hot stamping mechanism, including:
[0006] A support member for supporting the workpiece to be hot stamped;
[0007] A locking member, which is slidably arranged on the support member, and the locking member has a locking position and an unlocking position, and the locking member is used to lock the workpiece to be hot stamped on the support member or unlock the workpiece to be hot stamped from the support member;
[0008] A driving member, which is in transmission connection with the locking member, and the driving member is used to drive the locking member to slide to switch to the locking position or the unlocking position.
[0009] In one embodiment, the support member has a groove for placing at least part of the workpiece to be hot stamped, and the locking member is arranged on the moving path of the workpiece to be hot stamped moving out from the groove.
[0010] In one embodiment, the locking member includes:
[0011] A pin shaft, which is slidably connected with the support member, and the pin shaft can be blocked at the notch position of the groove;
[0012] A limiting plate, which is connected with the pin shaft, and the limiting plate is arranged on the side of the support member, and the limiting plate can be abutted against the side of the support member.
[0013] In one embodiment, the driving member is in driving connection with the limiting plate, and the driving member and the pin shaft are respectively arranged at two ends of the limiting plate.
[0014] In one embodiment, the anti-leakage and anti-scalding mechanism further includes a frame body, and the frame body is arranged at the bottom of the supporting member and / or the driving member.
[0015] In one embodiment, the anti-leakage and anti-scalding mechanism further includes a position sensor, and the position sensor is used to detect the relative position between the supporting member and the member to be thermally ironed.
[0016] In a second aspect, the present invention provides a thermal ironing processing device, and the thermal ironing processing device includes:
[0017] A thermal ironing mechanism for thermally ironing the member to be thermally ironed;
[0018] The anti-leakage and anti-scalding mechanism in any of the above solutions, the anti-leakage and anti-scalding mechanism is arranged on one side of the thermal ironing mechanism, and when the thermal ironing operation of the thermal ironing mechanism ends, the driving member can drive the locking member to slide and switch from the locking position to the unlocking position.
[0019] In one embodiment, the thermal ironing processing device further includes an adjustment mechanism, the thermal ironing mechanism and the anti-leakage and anti-scalding mechanism are both communicatively connected to the adjustment mechanism, the adjustment mechanism is used to receive the thermal ironing operation state of the thermal ironing mechanism, and the adjustment mechanism can send a driving instruction corresponding to the thermal ironing operation state to the anti-leakage and anti-scalding mechanism.
[0020] In one embodiment, the numbers and positions of the thermal ironing mechanisms and the anti-leakage and anti-scalding mechanisms are set in one-to-one correspondence in groups and there are multiple groups, and the multiple groups of thermal ironing mechanisms and anti-leakage and anti-scalding mechanisms are arranged along the circumferential direction of the member to be thermally ironed.
[0021] In one embodiment, the driving members of the multiple groups of anti-leakage and anti-scalding mechanisms are all communicatively connected to the same adjustment mechanism.
[0022] The beneficial effects of the present invention are:
[0023] The present utility model provides a leakage-proof and anti-scalding mechanism and a hot stamping processing device. The leakage-proof and anti-scalding mechanism includes a support member, a locking member, and a driving member. When a workpiece to be hot-stamped is being hot-stamped, the driving member can drive the locking member to slide to the locking position, and the locking member locks the workpiece to be hot-stamped on the support member, so as to limit the workpiece to be hot-stamped and prevent it from coming out before the hot stamping is completed. When the hot stamping operation of the workpiece to be hot-stamped is completed, the driving member can drive the locking member to slide to the unlocking position, and the locking member unlocks the workpiece to be hot-stamped from the support member, and the workpiece to be hot-stamped can be removed from the support member. The present utility model can switch the locking state of the locking member to the workpiece to be hot-stamped by driving the locking member to slide by the driving member. Only after the hot stamping operation of the workpiece to be hot-stamped is completed can it be removed from the support member, reducing the leakage and scalding of the workpiece to be hot-stamped, also reducing human error, and lowering the working intensity of workers. Description of the Drawings
[0024] Figure 1 Structural schematic of the leakage-proof and anti-scalding mechanism in the embodiment of the present utility model Figure 1 ;
[0025] Figure 2 Structural schematic of the leakage-proof and anti-scalding mechanism in the embodiment of the present utility model Figure 2 ;
[0026] Figure 3 Structural schematic diagram of the hot stamping processing device in the embodiment of the present utility model.
[0027] In the figure:
[0028] 1. Leakage-proof and anti-scalding mechanism;
[0029] 11. Support member; 111. Groove;
[0030] 12. Locking member; 121. Pin shaft; 122. Limiting plate;
[0031] 13. Driving member; 14. Frame body; 15. Position sensor;
[0032] 2. Hot stamping mechanism; 3. Adjusting mechanism; 4. Workpiece to be hot-stamped. Detailed Embodiment
[0033] The following further describes the present utility model in detail with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. Additionally, it should be noted that for the sake of description, only parts related to the present utility model are shown in the drawings rather than all structures.
[0034] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0035] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath", and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0036] In the description of this embodiment, the orientation or positional relationships such as "above", "below", "right", etc. are based on the orientation or positional relationship shown in the drawings. It is only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0037] As Figures 1 to 2 shown, an embodiment of the first aspect of the present utility model provides a leak-proof and anti-scald mechanism, including a support member 11, a locking member 12, and a driving member 13. The support member 11 is used to support the item to be heat-scalded 4, facilitating the placement of the item to be heat-scalded 4. The locking member 12 is slidably disposed on the support member 11. The locking member 12 has a locking position and an unlocking position, and the locking member 12 is used to lock the item to be heat-scalded 4 on the support member 11 or unlock the item to be heat-scalded from the support member 11. The driving member 13 is in transmission connection with the locking member 12, and the driving member 13 is used to drive the locking member 12 to slide to switch to the locking position or the unlocking position, facilitating position adjustment.
[0038] With such a setting, when the item 4 to be hot stitched is being hot stitched, the driving member 13 can drive the locking member 12 to slide to the locking position, and the locking member 12 locks the item 4 to be hot stitched on the supporting member 11, so as to limit the item 4 to be hot stitched and prevent it from coming out before the hot stitching is completed. When the hot stitching operation of the item 4 to be hot stitched is completed, the driving member 13 can drive the locking member 12 to slide to the unlocking position, and the locking member 12 unlocks the item 4 to be hot stitched from the supporting member 11, and the item 4 to be hot stitched can be removed from the supporting member 11. In this embodiment, by driving the locking member 12 to slide through the driving member 13, the locking state of the locking member 12 with respect to the item 4 to be hot stitched can be switched. Only after the hot stitching operation of the item 4 to be hot stitched is completed can it be removed from the supporting member 11, reducing the missed hot stitching situation of the item 4 to be hot stitched, also reducing human factor errors, and reducing the working intensity of workers. This embodiment can be applied to the hot stitched welding between the automotive roof and the audio mask, that is, the item 4 to be hot stitched can be configured as the automotive roof and the audio mask, solving the problem in the related technology that after the hot stitched welding of the automotive roof and the audio mask, manual detection of missed hot stitching is required, with a large working intensity and easy human factor errors.
[0039] As Figures 1 to 2 shown, in some embodiments, the supporting member 11 has a groove 111 for placing at least a part of the item 4 to be hot stitched. The locking member 12 is arranged on the removal path of the item 4 to be hot stitched from the groove 111. With such a setting, the side or end of the item 4 to be hot stitched can extend into the groove 111 for placement, and then the driving member 13 drives the locking member 12 to the locking position for locking. When the locking member 12 is in the locking position, the locking member 12 is on the removal path of the item 4 to be hot stitched and can stably limit the item 4 to be hot stitched in the groove 111, and the side wall and bottom wall of the groove 111 can also support the item 4 to be hot stitched, reducing the movement or shaking of the item 4 to be hot stitched.
[0040] In this embodiment, the contour of the groove 111 is the same as the contour of the item 4 to be hot stitched. For example, the contour of the groove 111 can be an arc surface or an inclined surface.
[0041] As Figures 1 to 2As shown, in some embodiments, the locking member 12 includes a pin shaft 121 and a limiting plate 122. The pin shaft 121 is slidably connected to the support member 11, and the pin shaft 121 can be blocked at the notch position of the groove 111 to effectively limit the heat treatment part 4. The limiting plate 122 is connected to the pin shaft 121. The limiting plate 122 is arranged on the side of the support member 11, and the limiting plate 122 can abut against the side of the support member 11. With such an arrangement, when the heat treatment part 4 is being heat-treated, the driving member 13 can drive the locking member 12 to slide to the locking position. The pin shaft 121 is blocked at the notch position of the groove 111, and the limiting plate 122 abuts against the side of the support member 11. The limiting plate 122 can limit the movement of the pin shaft 121 to prevent the pin shaft 121 from moving excessively. Moreover, the limiting plate 122 can support the pin shaft 121 by abutting against the support member 11, so that when the pin shaft 121 is installed, it can be inserted through the support member 11 or can be placed above the support member 11 and slidably contact the support member 11 through the limiting plate 122.
[0042] As Figures 1 to 2 shown, in some embodiments, the driving member 13 is in transmission connection with the limiting plate 122, and the driving member 13 and the pin shaft 121 are arranged at both ends of the limiting plate 122, so that the driving end of the driving member 13 can correspond to the side position of the support member 11. The force applied by the driving member 13 can mainly act on the support member 11 through the limiting plate 122. The main part of the limiting plate 122 can abut against the support member 11, and the force on the support member 11 is dispersed. The pin shaft 121 can move along with the limiting plate 122 to avoid stress concentration.
[0043] In this embodiment, the driving member 13 can be, but is not limited to, a cylinder, a hydraulic cylinder or an electric telescopic rod, as long as it can drive the locking member 12 to move back and forth.
[0044] As Figures 1 to 2 shown, in some embodiments, the anti-leakage heat treatment mechanism 1 further includes a frame body 14. The frame body 14 is arranged at the bottom of the support member 11 and / or the driving member 13. The frame body 14 can support the support member 11 or the driving member 13 above the ground to a required height, facilitating the erection and support of heat treatment parts 4 of different sizes.
[0045] In this embodiment, a lifting structure can be arranged on the frame body 14. The lifting structure can be, but is not limited to, a lifting platform, a lift or a jack, so as to support the support member 11 and the driving member 13 to different heights, which is convenient to use.
[0046] As Figures 1 to 2As shown, in some embodiments, the anti-leakage and anti-scalding mechanism 1 further includes a position sensor 15. The position sensor 15 is used to detect the relative position between the support member 11 and the item to be thermally ironed 4. The position sensor 15 can be communicatively connected to the driving member 13 or the adjusting mechanism 3. The position sensor 15 is capable of generating a distance signal and transmitting the distance signal to the driving member 13 or the adjusting mechanism 3. The driving member 13 or the adjusting mechanism 3 can directly or indirectly adjust the locking member 12 to switch to the locked position or the unlocked position, so as to lock in time after the item to be thermally ironed is placed on the support member 11.
[0047] As Figures 2 to 3 As shown, an embodiment of the second aspect of the present utility model provides a thermally ironed processing device. The thermally ironed processing device includes a thermally ironed mechanism 2 and the anti-leakage and anti-scalding mechanism 1 in any of the above solutions. The thermally ironed mechanism 2 is used to perform thermal ironing on the item to be thermally ironed 4. The anti-leakage and anti-scalding mechanism 1 is disposed on one side of the thermally ironed mechanism 2. When the thermal ironing operation of the thermally ironed mechanism 2 ends, the driving member 13 can drive the locking member 12 to slide to the unlocked position. With such a setting, the anti-leakage and anti-scalding mechanism 1 can lock the item to be thermally ironed 4 in advance, or the anti-leakage and anti-scalding mechanism 1 can also lock the item to be thermally ironed 4 while the thermally ironed mechanism 2 is turned on, avoiding the item to be thermally ironed 4 from coming out when the thermal ironing is not completed. After the thermal ironing operation is completed, the anti-leakage and anti-scalding mechanism 1 can be adjusted to the unlocked state, that is, the item to be thermally ironed 4 can only be taken out after the thermal ironing operation is completed, reducing the leakage of the item to be thermally ironed 4 and also reducing human factor errors and lowering the working intensity of workers.
[0048] As Figures 2 to 3 As shown, in some embodiments, the thermally ironed processing device further includes an adjusting mechanism 3. Both the thermally ironed mechanism 2 and the anti-leakage and anti-scalding mechanism 1 are communicatively connected to the adjusting mechanism 3. The adjusting mechanism 3 is used to receive the thermal ironing operation state of the thermally ironed mechanism 2, and the adjusting mechanism 3 can send a driving instruction corresponding to the thermal ironing operation state to the anti-leakage and anti-scalding mechanism 1. With such a setting, in this embodiment, by setting the adjusting mechanism 3 to send a driving instruction to the driving member 13 of the anti-leakage and anti-scalding mechanism 1 according to the thermal ironing operation state of the thermally ironed mechanism 2, it is more intelligent and accurate. For example, an adjusting circuit path can be preset in the adjusting mechanism 3 to correspond the thermal ironing operation completion state with the unlocking driving instruction, and the thermal ironing operation incomplete state with the locking driving instruction.
[0049] In this embodiment, the adjusting mechanism 3 is configured as a button or a controller. For example, the adjusting mechanism 3 can be configured as a controller, and the controller can be a programmable logic controller, and the adjustment operation is stable and reliable. The adjusting mechanism 3 can be configured as a button, and the button can be a normally open switch. When the button is disconnected, the locking member 12 can remain in the locked position. When the button receives a signal in the thermal ironing operation completion state of the thermally ironed mechanism 2, the button can be allowed to close by pressing, so that the driving member 13 is powered on to perform a driving action to drive the locking member 12 to move and unlock.
[0050] As Figures 2 to 3As shown, in some embodiments, the number and positions of the hot ironing mechanism 2 and the anti-leakage ironing mechanism 1 are set in groups in one-to-one correspondence and there are multiple groups. The multiple groups of the hot ironing mechanism 2 and the anti-leakage ironing mechanism 1 are arranged along the circumference of the workpiece 4 to be hot ironed. With such an arrangement, the multiple groups of the hot ironing mechanism 2 can perform multi-point hot ironing operations along the circumference of the workpiece 4 to be hot ironed. One anti-leakage ironing mechanism 1 can be correspondingly arranged on one side of each hot ironing mechanism 2, so that the anti-leakage ironing mechanism 1 can monitor the hot ironing operation state of the corresponding hot ironing mechanism 2, which is more targeted.
[0051] As Figures 2 to 3 shown, in some embodiments, the driving members 13 of the multiple groups of anti-leakage ironing mechanisms 1 are all communicatively connected to the same adjustment mechanism 3. With such an arrangement, the locking members 12 in the multiple groups of anti-leakage ironing mechanisms 1 can be switched in position uniformly. That is, when the hot ironing operations of all the multiple groups of hot ironing mechanisms 2 are completed, the adjustment mechanism 3 can adjust the multiple locking members 12 to be opened uniformly, which is convenient for quickly taking out the workpiece 4 to be hot ironed. If the hot ironing operations of one or several hot ironing mechanisms 2 are not completed, the multiple locking members 12 can all remain in the locked position without being opened, so as to prevent the workpiece 4 to be hot ironed from being taken out by mistake.
[0052] Of course, the adjustment mechanism 3 can also include multiple sub-controllers. The multiple groups of anti-leakage ironing mechanisms 1 can be connected to the sub-controllers in one-to-one correspondence. One sub-controller corresponds to adjusting one anti-leakage ironing mechanism 1. When the hot ironing operation of one hot ironing mechanism 2 is completed, the sub-controller can adjust the driving member 13 of its corresponding anti-leakage ironing mechanism 1 to adjust the locking member 12 to switch to the unlocked position. Therefore, it is only necessary to check the position of the locking member 12 to visually determine whether there is a leakage ironing situation at the corresponding position, which is convenient to use.
[0053] Obviously, the above embodiments of the present invention are only examples for clearly explaining the present invention, rather than limiting the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A leak-proof and anti-scald mechanism, characterized in that, Comprising: A support member (11) for supporting the item to be thermally ironed (4); A locking member (12) slidably disposed on the support member (11), the locking member (12) having a locking position and an unlocking position, and the locking member (12) being used to lock the item to be thermally ironed (4) on the support member (11) or unlock the item to be thermally ironed (4) from the support member (11); A driving member (13) drivingly connected to the locking member (12), the driving member (13) being used to drive the locking member (12) to slide to switch to the locking position or the unlocking position.
2. The anti-leakage and anti-scald mechanism according to claim 1, characterized in that, The support member (11) has a groove (111) for placing at least a part of the item to be thermally ironed (4), and the locking member (12) is disposed on the moving-out path of the item to be thermally ironed (4) from the groove (111).
3. The anti-leakage and anti-scald mechanism according to claim 2, characterized in that, The locking member (12) includes: A pin shaft (121) slidably connected to the support member (11), and the pin shaft (121) can be blocked at the notch position of the groove (111); A limiting plate (122) connected to the pin shaft (121), the limiting plate (122) being disposed on the side of the support member (11), and the limiting plate (122) being able to abut against the side of the support member (11).
4. The anti-leakage and anti-scalding mechanism according to claim 3, characterized in that, The driving member (13) is drivingly connected to the limiting plate (122), and the driving member (13) and the pin shaft (121) are respectively disposed at two ends of the limiting plate (122).
5. The anti-leakage and anti-scald mechanism according to claim 1, characterized in that, The anti-leakage ironing mechanism further includes a frame body (14) disposed at the bottom of the support member (11) and / or the driving member (13).
6. The anti-leakage and anti-scald mechanism according to claim 1, wherein The anti-leakage ironing mechanism further includes a position sensor (15) for detecting the relative position between the support member (11) and the item to be thermally ironed (4).
7. A hot ironing processing device, characterized in that, The thermal ironing processing device includes: A thermal ironing mechanism (2) for thermally ironing the item to be thermally ironed (4); The anti-leakage ironing mechanism according to any one of claims 1-6, the anti-leakage ironing mechanism being disposed on one side of the thermal ironing mechanism (2), and when the thermal ironing operation of the thermal ironing mechanism (2) ends, the driving member (13) can drive the locking member (12) to slide and switch from the locking position to the unlocking position.
8. The hot ironing processing device according to claim 7, characterized in that, The thermal ironing processing device further includes an adjustment mechanism (3), the thermal ironing mechanism (2) and the anti-leakage ironing mechanism are both communicatively connected to the adjustment mechanism (3), the adjustment mechanism (3) is used to receive the thermal ironing operation state of the thermal ironing mechanism (2), and the adjustment mechanism (3) can send a driving instruction corresponding to the thermal ironing operation state to the anti-leakage ironing mechanism.
9. The hot ironing processing device according to claim 8, characterized in that, The thermal ironing mechanisms (2) and the anti-leakage ironing mechanisms are set in groups in a one-to-one correspondence in terms of quantity and position, and there are multiple groups, and the multiple groups of thermal ironing mechanisms (2) and anti-leakage ironing mechanisms are disposed along the circumferential direction of the item to be thermally ironed (4).
10. The hot ironing processing device according to claim 9, characterized in that, The driving members (13) of multiple leak-proof and anti-scald mechanisms are all communicatively connected to the same adjusting mechanism (3).