Controller fixing support for plastic high-pressure fuel tank

By designing a controller fixing bracket for plastic high-pressure fuel tank, the problem of difficulty in integrating and fixing the fuel tank controller is solved, and the effect of stable connection and convenient disassembly is achieved. It is suitable for controller fixing of new energy vehicles.

CN223173946UActive Publication Date: 2025-08-01河北世昌汽车部件股份有限公司
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Patent Information

Application Number
CN202421793848.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-08-01
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the prior art, the fuel tank controller support assembly is difficult to integrate and fix with the fuel tank, and is inconvenient to disassemble, resulting in difficulty in maintenance.

Method used

A controller fixing bracket for plastic high-pressure fuel tank is designed, including fixing bracket parts and controller parts, which can achieve stable fixing through hot melt welding and detachable connection, and provide convenient disassembly and assembly and maintenance functions.

Benefits of technology

It realizes the safe and reliable fixing of the controller, ensures stability during driving, and is easy to disassemble and install during maintenance, and is suitable for promotion and use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223173946U_ABST
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Abstract

The utility model discloses a controller fixing support for a plastic high-pressure fuel tank, and the controller fixing support for the plastic high-pressure fuel tank comprises the plastic high-pressure fuel tank, and the outer wall of the plastic high-pressure fuel tank is fixedly connected with a fixing support part; a controller component is connected to the fixing support component, the fixing support component is detachably connected with the controller component, and in order to solve the problem that in the prior art, a controller needs to be used on a fuel tank of a hybrid new energy vehicle type, and needs to be integrated to a high-pressure fuel tank, the fixing support component is designed, and the controller is fixed to the high-pressure fuel tank through the fixing support component. The controller component can be stably and safely fixed through the fixing support component, safety and reliability of the controller component are guaranteed, a detachable connecting mode is further designed to solve the problem that the controller component is troublesome to disassemble during maintenance, the controller component is convenient to disassemble, assemble and maintain, and the controller is suitable for being used and popularized.
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Description

Technical Field

[0001] This application relates to the technical field of automotive fuel tanks, especially the controller fixing bracket for plastic high-pressure fuel tanks. Background Art

[0002] The fuel tanks of new energy vehicles are different from those of traditional fuel vehicles, especially in terms of design and function. First of all, the fuel tanks in new energy vehicles are mainly divided into two types: normal pressure fuel tanks and high-pressure fuel tanks. The high-pressure fuel tank system is a system for storing and transporting high-pressure fuel in new energy vehicles, mainly composed of components such as high-pressure fuel tanks, fuel pumps, oil pipelines, and fuel injectors. Its function is to store high-pressure fuel and, when the engine is running, send the high-pressure fuel into the combustion chamber through the fuel pump to provide power.

[0003] In the existing patent document "CN207842662U A Sub-Fuel Tank Controller Support Assembly and Vehicle", a fuel tank controller support assembly is disclosed. Although this fuel tank controller support assembly can fix the controller, it is difficult to integrally fix the above support assembly to the fuel tank, and when subsequent maintenance of the controller is required, it is difficult to disassemble;

[0004] That is, the existing technology has the following technical problems: ordinary fuel tank controller support assemblies are difficult to integrally fix to the fuel tank and are not easy to disassemble. Therefore, a controller fixing bracket for plastic high-pressure fuel tanks is proposed to solve the above problems. Summary of the Invention

[0005] In this embodiment, a controller fixing bracket for plastic high-pressure fuel tanks is provided to solve the problems in the existing technology that ordinary fuel tank controller support assemblies are difficult to integrally fix to the fuel tank and are not easy to disassemble.

[0006] According to one aspect of the present application, a controller fixing bracket for plastic high-pressure fuel tanks is provided. The controller fixing bracket for plastic high-pressure fuel tanks includes:

[0007] A plastic high-pressure fuel tank, and a fixing bracket component is fixedly connected to the outer wall of the plastic high-pressure fuel tank;

[0008] A controller component is connected to the fixing bracket component, and the fixing bracket component and the controller component are detachably connected.

[0009] Further, a fuel tank welding surface is provided on the outer wall of the plastic high-pressure fuel tank.

[0010] Further, a positioning groove is provided on the side of the fuel tank welding surface.

[0011] Furthermore, the fixed bracket component includes a bracket body, a bracket buckle, a limit tenon, a water leakage hole, a weight reduction hole, and a fixed bracket welding surface, and the fixed bracket welding surface is arranged at the bottom surface of the bracket body.

[0012] Furthermore, the fixed bracket welding surface is made of the same material as the plastic high-pressure fuel tank, and the fixed bracket welding surface is arranged at the fuel tank welding surface and is fixed to the fuel tank welding surface by hot melt welding.

[0013] Furthermore, the bracket buckle is fixedly connected to the side of the bracket body, and the limit tenon is arranged on the side wall of the bracket buckle.

[0014] Furthermore, a plurality of water leakage holes are arranged on the bracket body, and a weight reduction hole is opened at the middle position of the bracket body.

[0015] Furthermore, the controller component includes a controller housing, a limit card slot, and a fixing part. A limit card slot corresponding to the limit tenon is arranged on the side of the controller housing, and the limit tenon is clamped on the limit card slot.

[0016] Furthermore, the fixing part includes a moving chute housing, a slider, a bolt, and a connecting spring. The moving chute housing is fixedly arranged on the controller housing. A slider is slidably connected in the inner cavity of the moving chute housing. One end of the bolt is fixedly connected to one side wall of the slider. The other end of the bolt penetrates through the side wall of the inner cavity of the moving chute housing and extends to the outside of the wall. One end of the connecting spring is fixedly connected to the other side wall of the slider, and the other end of the connecting spring is fixedly connected to the side wall of the inner cavity of the moving chute housing.

[0017] Furthermore, a fixing hole is arranged on the side of the limit tenon, and one end of the bolt extends into the fixing hole of the limit tenon.

[0018] Through the above embodiments of the present application, in order to solve the problem in the prior art that a controller needs to be used on the fuel tank of a hybrid new energy vehicle model and the controller needs to be integrated onto the high-pressure fuel tank, the present application designs a fixed bracket component. The controller component can be fixed stably and safely through the fixed bracket component, ensuring the safety and reliability of the controller component. Further, in order to solve the problem that it is troublesome to disassemble the controller component during maintenance, a detachable connection method is designed, which is convenient for disassembling and assembling and maintaining the controller component, and is suitable for popularization and use. Description of the Drawings

[0019] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 Schematic diagram of the overall structure of an embodiment of the present application;

[0021] Figure 2 Schematic diagram of the connection of the fixed bracket component of an embodiment of the present application;

[0022] Figure 3 Schematic diagram of the fuel tank welding surface of an embodiment of the present application;

[0023] Figure 4 Schematic diagram of the overall structure of the fixed bracket component of an embodiment of the present application;

[0024] Figure 5 Schematic diagram of the back of the fixed bracket component of an embodiment of the present application;

[0025] Figure 6 Schematic diagram of the structure of the controller component of an embodiment of the present application;

[0026] Figure 7 Schematic diagram of the structure of the fixing part of an embodiment of the present application.

[0027] In the figure:

[0028] Plastic high-pressure fuel tank 1, fuel tank welding surface 101, positioning groove 102;

[0029] Fixed bracket component 2, bracket main body 201, bracket buckle 202, limit tenon 203, water leakage hole 204, weight reduction hole 205, fixed bracket welding surface 206;

[0030] Controller component 3, controller housing 3, limit card slot 302, moving sliding groove housing 303, slider 304, bolt 305, connecting spring 306. Detailed implementation manners

[0031] In order to enable those skilled in the art to better understand the solutions of the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0032] It should be noted that the terms "first", "second", etc. in the description, claims and above-mentioned drawings of this application are used to distinguish similar objects, and do not necessarily describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances for the embodiments of this application described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0033] In this application, the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. is based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe this application and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation or be constructed and operated in a specific orientation.

[0034] Moreover, in addition to being able to represent an orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0035] In addition, the terms "install", "set", "provided with", "connect", "connected", "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there is internal communication between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0036] Please refer to Figures 1-7 As shown, a controller fixing bracket for a plastic high-pressure fuel tank, the controller fixing bracket for a plastic high-pressure fuel tank includes:

[0037] A plastic high-pressure fuel tank 1, and a fixing bracket component 2 is fixedly connected to the outer wall of the plastic high-pressure fuel tank 1;

[0038] A controller component 3 is connected to the fixing bracket component 2, and the fixing bracket component 2 and the controller component 3 are detachably connected;

[0039] Through the above technical solution, in order to solve the problem in the prior art that a controller needs to be used on the fuel tank of a hybrid new energy vehicle and the controller needs to be integrated onto the high-pressure fuel tank, the present application designs a fixed bracket component 2. The controller component 3 can be stably and safely fixed through the fixed bracket component 2, ensuring the safety and reliability of the controller component 3. Further, in order to solve the problem of troublesome disassembly during the maintenance of the controller component 3, a detachable connection method is designed, which is convenient for disassembling and assembling the controller component 3 and is suitable for popularization and use.

[0040] A fuel tank welding surface 101 is provided on the outer wall of the plastic high-pressure fuel tank 1, and a positioning groove 102 is provided on the side of the fuel tank welding surface 101. Through this technical solution, the positioning groove 102 can play a positioning role when fixing the fixed bracket component 2, avoiding the deviation phenomenon when fixing the fixed bracket component 2.

[0041] The fixed bracket component 2 includes a bracket main body 201, a bracket buckle 202, a limit tenon 203, a water leakage hole 204, a weight reduction hole 205, and a fixed bracket welding surface 206. A fixed bracket welding surface 206 is provided at the bottom surface of the bracket main body 201. The fixed bracket welding surface 206 is made of the same material as the plastic high-pressure fuel tank 1. The fixed bracket welding surface 206 is arranged at the fuel tank welding surface 101 and is fixed to the fuel tank welding surface 101 by hot melt welding. Through this technical solution, the fixed bracket component 2 can be stably fixed on the outer wall of the plastic high-pressure fuel tank 1, realizing the integration function of the plastic high-pressure fuel tank 1 and the fixed bracket component 2.

[0042] A bracket buckle 202 is fixedly connected to the side of the bracket main body 201, and a limit tenon 203 is provided on the side wall of the bracket buckle 202; a plurality of water leakage holes 204 are provided on the bracket main body 201, and a weight reduction hole 205 is opened at the middle position of the bracket main body 201.

[0043] The controller component 3 includes a controller housing 301, a limit card slot 302, and a fixing part. A limit card slot 302 corresponding to the limit tenon 203 is provided on the side of the controller housing 301, and the limit tenon 203 is clamped in the limit card slot 302. Through this technical solution, the function of fixing the controller component 3 on the fixed bracket component 2 is realized, and the disassembly and assembly are convenient through the buckle fixing method.

[0044] The fixed part includes a movable slide housing 303, a slider 304, a latch 305 and a connecting spring 306. The movable slide housing 303 is fixedly arranged on the controller housing 301. The slider 304 is slidably connected to the inner cavity of the movable slide housing 303. One end of the latch 305 is fixedly connected to the side wall of one side of the slider 304. The other end of the latch 305 passes through the inner cavity side wall of the movable slide housing 303 and extends outside the wall. One end of the connecting spring 306 is fixedly connected to the other side wall of the slider 304. The other end of the connecting spring 306 is fixedly connected to the inner cavity side wall of the movable slide housing 303.

[0045] A fixing hole is provided on the side of the limiting tenon 203, and one end of the pin 305 extends into the fixing hole of the limiting tenon 203. Through the present technical solution, the limiting tenon 203 can be further fixed by the fixing part, so that the controller component 3 can be kept stable during the driving of the car, and the phenomenon of loosening caused by vibration is avoided. It is particularly suitable for use in automobiles. When the controller component 3 needs to be disassembled later, the pin 305 can be driven to move by moving the slider 304, so that the pin 305 is separated from the limiting tenon 203, and then the limiting tenon 203 is opened, so that the controller component 3 is removed.

[0046] The circuits, electronic components and modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software and methods.

[0047] The foregoing description is merely a preferred embodiment of the present application and is not intended to limit the present application. Persons skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. Controller fixing bracket for plastic high-pressure fuel tank, characterized in that: The controller fixing bracket for the plastic high-pressure fuel tank includes: A plastic high-pressure fuel tank (1), and a fixing bracket component (2) is fixedly connected to the outer wall of the plastic high-pressure fuel tank (1); A controller component (3) is connected to the fixing bracket component (2), and the fixing bracket component (2) and the controller component (3) are detachably connected.

2. The controller fixing bracket for a plastic high-pressure fuel tank according to claim 1, wherein: A fuel tank welding surface (101) is provided on the outer wall of the plastic high-pressure fuel tank (1).

3. The controller fixing bracket for a plastic high-pressure fuel tank according to claim 2, characterized in that: A positioning groove (102) is provided on the side of the fuel tank welding surface (101).

4. The controller fixing bracket for a plastic high-pressure fuel tank according to claim 1, wherein: The fixing bracket component (2) includes a bracket main body (201), a bracket buckle (202), a limit tenon (203), a water leakage hole (204), a weight reduction hole (205), and a fixing bracket welding surface (206). The fixing bracket welding surface (206) is provided at the bottom surface of the bracket main body (201).

5. The controller fixing bracket for a plastic high-pressure fuel tank according to claim 4, characterized in that: The fixing bracket welding surface (206) is made of the same material as the plastic high-pressure fuel tank (1). The fixing bracket welding surface (206) is arranged at the fuel tank welding surface (101) and is fixed to the fuel tank welding surface (101) by hot melt welding.

6. The controller fixing bracket for a plastic high-pressure fuel tank according to claim 4, wherein: A bracket buckle (202) is fixedly connected to the side of the bracket main body (201), and a limit tenon (203) is provided on the side wall of the bracket buckle (202).

7. The controller fixing bracket for a plastic high-pressure fuel tank according to claim 4, wherein: A plurality of water leakage holes (204) are provided on the bracket main body (201), and a weight reduction hole (205) is provided at the middle position of the bracket main body (201).

8. The controller fixing bracket for a plastic high-pressure fuel tank according to claim 1, wherein: The controller component (3) includes a controller housing (301), a limit card slot (302), and a fixing part. A limit card slot (302) corresponding to the limit tenon (203) is provided on the side of the controller housing (301), and the limit tenon (203) is clamped in the limit card slot (302).

9. The controller fixing bracket for a plastic high-pressure fuel tank according to claim 8, characterized in that: The fixing part includes a moving chute housing (303), a slider (304), a bolt (305), and a connecting spring (306). The moving chute housing (303) is fixedly arranged at the controller housing (301). A slider (304) is slidably connected in the inner cavity of the moving chute housing (303). One end of a bolt (305) is fixedly connected to the side wall of one side of the slider (304). The other end of the bolt (305) penetrates through the side wall of the inner cavity of the moving chute housing (303) and extends outside the wall. One end of a connecting spring (306) is fixedly connected to the side wall of the other side of the slider (304), and the other end of the connecting spring (306) is fixedly connected to the side wall of the inner cavity of the moving chute housing (303).

10. The controller fixing bracket for a plastic high-pressure fuel tank according to claim 9, characterized in that: A fixing hole is provided on the side of the limit tenon (203), and one end of the bolt (305) extends into the fixing hole of the limit tenon (203).

Citation Information

Patent Citations

  • Vice oily box controller support group spare and vehicle

    CN207842662U