Expansion overhead door type double-sealing guide chute
Through the design of the double-sealed material guide groove with expansion and tilt, the problem of cumbersome replacement of the existing material guide groove seal structure is solved, and rapid disassembly and repair is achieved, dust pollution is reduced and production efficiency is improved.
Patent Information
- Application Number
- CN202422402363.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The replacement process of the sealing structure of the existing material guide trough is cumbersome, affecting production efficiency, and severe dust pollution.
A double-sealed material guide groove with an expanded capacity flip door is designed, using an independently installed outer side panel and a visual observation door, which can achieve rapid disassembly and repair through flip articulation, and combines a dust-repressing curtain and protective net to improve sealing.
It realizes rapid disassembly and assembly of the sealing structure, reduces maintenance time, reduces dust pollution, and improves production efficiency.
Smart Images

Figure CN223175079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveying equipment, in particular to an expanded capacity flip-door double-sealed discharging chute. Background Art
[0002] At present, due to the advantages of large conveying capacity, simple structure, convenient maintenance, low cost, strong versatility, etc., belt conveyors have been widely used in the fields of metallurgy, coal, transportation, hydropower, chemical industry, etc.; when transporting materials, the impact air flow generated when the materials fall downward from the head of the upper belt conveyor will carry out the dust in the materials. Under the action of the impact air flow, the dust obtains the escape power and diffuses and drifts into the surrounding air. Moreover, a strong air flow will be generated along the running direction of the belt, and the dust can diffuse over a long distance with the air flow. Therefore, adding a guiding chute at the receiving position of the belt conveyor is an important step in the conveying system. The guiding chute is mainly used for belt conveyors. Installing the guiding chute at the receiving place of the belt conveyor can make the materials falling from the funnel be concentrated in the middle of the conveyor belt before reaching the belt speed, and restrain the materials from scattering outwards.
[0003] The common guiding chute structure includes a circular top cover plate, a visible observation door, a Z-shaped side plate, a roller support and rollers, legs, etc. installed on the roller support. The upper end of the Z-shaped side plate is bolted to the circular top cover plate, and a visible observation door is installed between the outer side of the Z-shaped side plate and the roller support. Since the wear of components such as the conveyor belt, the slide plate, and the anti-spill skirt is inevitable, these wear not only affects the conveying efficiency but also may cause material spillage and dust pollution. Through the visible observation door, the operator can directly observe the conditions of the anti-spill skirt and the Z-shaped plate, and timely discover and handle potential problems.
[0004] Although the above structure has achieved certain results in reducing material spillage and dust pollution, the replacement process of its sealing structure is rather cumbersome. Since multiple bolts are used to connect the visible observation door and the Z-shaped side plate, the disassembly and assembly are not only time-consuming and laborious but also increase the parking time, which has a certain impact on the production efficiency.
[0005] Based on the above problems, the utility model proposes an expanded capacity flip-door double-sealed guiding chute. Summary of the Utility Model
[0006] In order to solve the above technical problems, the utility model provides an expanded capacity flip-door double-sealed guiding chute to achieve the technical effects of convenient and fast disassembly and assembly and saving maintenance and replacement time.
[0007] To achieve this technical purpose, the utility model adopts the following scheme:
[0008] An expanded-capacity flip-type double-sealed material guiding chute, comprising a top cover plate and legs. The legs are placed above the frame of the belt conveyor. An outer side plate is arranged between adjacent legs. An opening is formed in the outer side plate. A visual observation door is arranged outside the outer side plate corresponding to the position of the opening. The top cover plate is connected to the top of the outer side plate. A sliding plate is arranged at the lower part of the outer side plate. A Z-shaped side plate is arranged inside the outer side plate. A wear-resistant lining plate is arranged on one side of the lower part of the Z-shaped side plate, and an anti-overflow skirt plate is connected on the other side. The Z-shaped side plate is placed between the anti-overflow skirt plate and the wear-resistant lining plate. The conveyor belt is placed between the anti-overflow skirt plate and the sliding plate. A dust suppression curtain is arranged on the top cover plate, and the lower end of the dust suppression curtain is in contact with and seals the conveyor belt.
[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0010] By introducing the outer side plate, the present utility model realizes the independent installation of the Z-shaped side plate and the visual observation door. When disassembling, repairing or replacing, it is not necessary to remove the side plate of the entire diversion chute, and only the Z-shaped side plate needs to be directly disassembled. In addition, the visual observation door is hinged to the outer side plate by flipping, making the opening and closing operation simple and fast, and significantly reducing the time required for maintenance.
[0011] Further, the preferred solution adopted by the present utility model is:
[0012] The lower part of the outer side plate is hinged to the bottom of the visual observation door, and the upper part of the visual observation door is connected to the outer side plate through a metal lap buckle.
[0013] A protective net is also arranged between adjacent legs. The protective net is placed below the outer side plate and corresponds to the position of the idler.
[0014] It also includes an idler bracket. Both ends of the idler bracket are placed on the frame of the belt conveyor through pads.
[0015] On the outer side of the outer side plate, an outwardly protruding insertion plate is arranged around the opening. On the inner side of the visual observation door, a clamping plate adapted to the insertion plate is arranged around it. The visual observation door is connected to the outer side plate through the cooperation of the clamping plate and the insertion plate.
[0016] A sealing strip is arranged between the clamping plate and the insertion plate.
[0017] Both ends of the idler bracket are respectively provided with lapping plates. A positioning bolt is movably connected between the lapping plate and the frame of the belt conveyor. The lapping plate and the positioning bolt can slide up and down on the frame of the belt conveyor. A through groove is formed in the side of the pad close to the idler bracket corresponding to the position of the positioning bolt. The pad is inserted under the lapping plate through the cooperation of the through groove and the positioning bolt to lift the lapping plate. Description of the Drawings
[0018] Figure 1 It is a schematic diagram of the present utility model for a conveyor belt;
[0019] Figure 2 Schematic diagram of the sealing structure in the present utility model;
[0020] Figure 3 Schematic diagram of the connection between the visual observation door, protective cover and outer plate;
[0021] Figure 4 Schematic diagram of the structure where the visual observation door and the outer plate are buckled together;
[0022] Figure 5 Schematic diagram of the structure of the protective net;
[0023] Figure 6 Schematic diagram of the installation of the idler bracket;
[0024] Figure 7 Schematic diagram of the structure of the spacer block;
[0025] The markings in the figure are: 1, belt; 2, top cover plate; 3, support leg; 4, dust-proof curtain; 5, outer plate; 6, Z-shaped side plate; 7, slide plate; 8, wear-resistant lining plate; 9, anti-overflow skirt plate; 10, dust suppression curtain; 11, visual observation door; 12, protective net; 13, metal lap joint; 14, plug board; 15, buckle plate; 16, idler bracket; 17, lap plate; 18, spacer block; 19, through groove; 20, hook. Specific embodiments
[0026] To fully understand the purpose, features and effects of the present utility model, through the following specific embodiments, as Figures 1 to 6 shown, the present utility model will be described in detail, but the present utility model is not limited thereto.
[0027] An expanded capacity flip-type double-sealed feeding chute is composed of a top cover plate 2 and support legs 3. Dust-proof curtains 4 are respectively arranged at the front and rear ends of the top cover plate 2. A number of support legs 3 are respectively installed on both sides of the belt conveyor frame, and the lower ends of each support leg 3 are respectively connected and fixed to the top of the belt conveyor body through bolt assemblies. An outer plate 5 is installed between every two adjacent support legs 3 on each side through bolt assemblies, and the top of the outer plate 5 is connected to the top cover plate 2.
[0028] Each outer plate 5 is respectively provided with an opening, and a visual observation door 11 is arranged outside the outer plate 5 corresponding to the opening position. The bottom of the visual observation door 11 is hinged to the outer plate 5 through a rotating shaft; the upper end of the visual observation door 11 is connected to the outer plate 5 through a metal lap joint 13.
[0029] To ensure the sealing performance between the visual observation door 11 and the outer side plate 5, an outwardly protruding insertion plate 14 is provided around the perimeter of the upper opening on the outer side of the outer side plate 5, and the four insertion plates 14 on the opening are tightly connected into a whole; on the inner side of the visual observation door 11, a clamping plate 15 adapted to the insertion plate 14 is provided around its perimeter, and the visual observation door 11 is clamped on the insertion plate 14 through the clamping plate 15 to achieve a tight connection with the outer side plate 5.
[0030] In this embodiment, in order to improve the sealing performance, a sealing strip is installed between the clamping plate 15 and the insertion plate 14.
[0031] In this embodiment, two perspective windows are provided on each visual observation door 11, and a transparent endurance plate is installed on the perspective window, through which the wear condition of the internal sealing structure of the outer side plate 5 can be observed.
[0032] On the inner side of the outer side plate 5, a Z-shaped side plate 6 is installed through a bolt assembly. A wear-resistant lining plate 8 is installed on the inner side of the Z-shaped side plate 6, and an anti-overflow skirt plate 9 is installed on the outer side of the Z-shaped side plate 6. The Z-shaped side plate 6 is disposed between the wear-resistant lining plate 8 and the anti-overflow skirt plate 9.
[0033] In this embodiment, long holes are provided on the wear-resistant lining plate 8, and the position of the wear-resistant lining plate 8 on the Z-shaped side plate 6 can be adjusted through the long holes.
[0034] An inclined hem is provided at the lower part of the outer side plate 5, and a sliding plate 7 is installed on the upper surface of the hem. The conveyor belt is disposed between the anti-overflow skirt plate 9 and the sliding plate 7. A seal is formed between the anti-overflow skirt plate 9 and the sliding plate 7 to prevent the leakage of dust. Moreover, a closed cavity is formed among the anti-overflow skirt plate 9, the sliding plate 7, the outer side plate 5, the visual observation door 11 and the Z-shaped side plate 6, and the small amount of dust leaking through the anti-overflow skirt is wrapped in this closed space to achieve no dust leakage, reduce material overflow and dust pollution, and improve the sealing performance of the material guiding trough.
[0035] In this embodiment, the sliding plate 7 is designed with high molecular polyurethane, which has a low friction coefficient, small resistance and good wear resistance.
[0036] Multiple groups of dust suppression curtains 10 are installed on the top cover plate 2, and the lower ends of the dust suppression curtains 10 are in contact and sealed with the Z-shaped side plate 6, the wear-resistant lining plate 8 and the conveyor belt. In this embodiment, the dust suppression curtain 10 can be an electrostatic dust suppression curtain 10, so that the dust can condense on the electrostatic dust suppression curtain 10, and after accumulating to a sufficient amount, it slowly settles on the belt conveyor material and is carried away with the material, enhancing the dust suppression effect.
[0037] In this embodiment, a protective net 12 is also installed between two adjacent legs 3. The protective net 12 is placed below the outer plate 5 at the position corresponding to the idler to provide protection. Specifically, arc-shaped notches are respectively formed on both sides of the protective net 12 to form hooks 20. On the side surfaces of two adjacent legs 3, positioning shafts are provided at the positions corresponding to the hooks 20 on the protective net 12. The protective net 12 is hung between the two legs 3 through the cooperation of the hooks 20 and the positioning shafts, which is simple and convenient.
[0038] In this embodiment, the idler bracket 16 corresponding to the position of the material guiding groove is installed on the belt machine frame through a cushion block 18. Lap plates 17 are respectively and fixedly connected to both ends of the idler bracket 16. A positioning bolt 21 is movably installed between the lap plate 17 and the frame of the belt machine. The lap plate 17 and the positioning bolt 21 can slide relative to each other, and the positioning bolt 21 and the frame of the belt machine can also slide relative to each other.
[0039] A through groove 19 is formed on the side of the cushion block 18 close to the idler bracket 16 at the position corresponding to the positioning bolt 21. The cushion block 18 is inserted under the lap plate 17 through the cooperation of the through groove 19 and the positioning bolt 21 to lift the lap plate 17.
[0040] When it is necessary to replace the idler, it is not necessary to lift the belt 1. Only the cushion blocks 18 at both ends of the idler bracket 16 need to be removed. The idler bracket 16 is lapped on the frame of the belt machine, and there is enough space between the upper part of the idler and the bottom of the belt 1 to replace the idler.
[0041] The present utility model adds an independent outer plate, and the visual observation door and the Z-shaped side plate are respectively and independently installed on the outer plate. When it is necessary to overhaul or replace components such as the anti-overflow skirt, the visual observation door can be quickly opened directly through the metal lap joint, without removing a large number of bolts one by one. And when repairing and replacing the sealing components, the Z-shaped side plate and the anti-overflow skirt thereon can be directly removed and replaced, greatly shortening the overhaul time.
[0042] Finally, it should be noted that the above-listed are only the preferred embodiments of the present utility model. Of course, those skilled in the art can make changes and modifications to the present utility model. If these modifications and variations fall within the scope of the claims of the present utility model and its equivalent technologies, they should be considered as the protection scope of the present utility model.
Claims
1. An expanded capacity flip - type double - sealed material guiding chute, comprising a top cover plate and legs, characterized in that: The outriggers are placed above the frame of the belt conveyor. An outer plate is provided between adjacent outriggers. There are openings in the outer plate, and a visual observation door is provided outside the outer plate corresponding to the position of the openings. The top cover plate is connected to the top of the outer plate, and a sliding plate is provided at the lower part of the outer plate. A Z-shaped side plate is provided inside the outer plate. A wear-resistant lining plate is provided inside the lower part of the Z-shaped side plate, and an anti-overflow skirt plate is connected to the other side. The Z-shaped side plate is placed between the anti-overflow skirt plate and the wear-resistant lining plate. A dust suppression curtain is provided on the top cover plate, and the lower end of the dust suppression curtain is in contact and sealed with the conveyor belt.
2. The expanded flip-door double-sealed material guiding chute according to claim 1, wherein: The lower part of the outer plate is hinged to the bottom of the visual observation door, and the upper part of the visual observation door is connected to the outer plate through a metal latching buckle.
3. The expanded flip - type double - sealed material guiding chute according to claim 1, wherein: A protective net is also provided between adjacent outriggers. The protective net is placed below the outer plate and corresponds to the position of the idler.
4. The expanded flip - type double - seal material guiding chute according to claim 1, wherein: It also includes an idler bracket, and both ends of the idler bracket are placed on the frame of the belt conveyor through pads.
5. The expanded flip - type double - sealed material guiding chute according to claim 2, wherein: An outwardly protruding insertion plate is provided around the opening on the outside of the outer plate, and a clamping plate adapted to the insertion plate is provided around the inside of the visual observation door. The visual observation door is connected to the outer plate through the cooperation of the clamping plate and the insertion plate.
6. The expanded flip - type double - sealed material guiding chute according to claim 5, characterized in that: A sealing strip is provided between the clamping plate and the insertion plate.
7. The expanded flip - type double - sealed material guiding chute according to claim 4, wherein: Lap plates are respectively provided at both ends of the idler bracket. A positioning bolt is movably connected between the lap plate and the frame of the belt conveyor. The lap plate and the positioning bolt can slide up and down on the frame of the belt conveyor. A through groove is provided at the position corresponding to the positioning bolt on the side of the pad close to the idler bracket. The pad is inserted under the lap plate through the cooperation of the through groove and the positioning bolt to lift the lap plate.