Heavy-load 180-degree turnover quick-release device for high-speed assembly line

Abstract

The utility model belongs to the technical field of quick release devices, and particularly relates to a heavy-load 180-degree overturning quick release device for a high-speed assembly line, which comprises a rack, an L-shaped plate is mounted on the rack, a rotating cylinder is fixedly mounted on one side of the L-shaped plate, a coupler is fixedly connected to the output end of the rotating cylinder, the coupler is fixedly connected with a mounting plate through a shaft, and the mounting plate is fixedly connected with the L-shaped plate. A clamping device is mounted on the mounting plate, the clamping device comprises a shell fixed with the mounting plate, and a slide way is arranged on the shell. Stable support is provided for the whole body through the machine frame, the rotating air cylinder accurately controls the overturning angle, the shaft sleeve guarantees stability of the shaft, the pushing air cylinder drives the sliding block to achieve clamping, the clamping precision and reliability are guaranteed through the structural design of the clamping block and the clamping jaw, fixing and adjusting are convenient through the positioning bolt, and all the parts are in close cooperation. The device not only can meet the high-speed assembly requirement, but also can realize 180-degree overturning operation of heavy-load components, and is convenient to maintain and repair.

Description

Technical Field

[0001] The utility model relates to the technical field of quick-release devices, and particularly relates to a heavy-load 180° flipping quick-release device for a high-speed assembly line. Background Art

[0002] During the production process of modern high-speed assembly lines, the flipping operation of components is a common requirement. Traditional flipping devices have many problems when dealing with heavy-load components. For example, many traditional devices have complex structures and are not flexible enough, making it difficult to quickly and accurately complete the 180° flipping operation under the rhythm of a high-speed assembly line. The clamping mechanisms of some devices are not reasonably designed, and may not hold heavy-load components firmly during clamping, which will not only affect the assembly accuracy, but also may lead to potential safety hazards during the production process. Moreover, the disassembly and maintenance of traditional devices are often cumbersome. Once the equipment fails, maintenance personnel need to spend a lot of time for repair, which will seriously affect the production efficiency of the entire assembly line.

[0003] With the development of the manufacturing industry towards high efficiency, precision, and intelligence, high-speed assembly lines have put forward higher requirements for flipping quick-release devices. The improvement of production efficiency requires that the flipping device can complete the 180° flipping operation of heavy-load components in a shorter time to match the increasingly accelerating assembly rhythm. At the same time, the strict requirements for product quality and precision during the assembly process also prompt the clamping function of the flipping device to be more accurate and stable, ensuring that components will not be displaced or damaged during the flipping process. In addition, in order to reduce the impact of equipment failures on production, the characteristics of quick disassembly and easy maintenance have also become important considerations for assembly line equipment. Enterprises have an urgent need for devices that can improve the overall production efficiency, reduce maintenance costs, and adapt to the flipping requirements of various heavy-load components.

[0004] This heavy-load 180° flipping quick-release device for a high-speed assembly line is designed to meet the requirements in the above background. Its unique structure, such as the L-shaped plate with a rotating cylinder installed on the frame and the mounting plate connected to the rotating cylinder through a coupling, etc., can stably and quickly achieve the 180° flipping of heavy-load components in a high-speed assembly line environment. The ingenious design of the clamping device, including the cooperation of components such as the housing, slideway, slider, engaging block, and clamping jaws, can not only firmly hold heavy-load components, but also can be conveniently fixed and adjusted for the clamping jaws through positioning bolts and other means, ensuring the clamping accuracy. The settings of components such as the shaft sleeve on the shaft and the propulsion cylinder inside the housing not only optimize the structure of the device, but also facilitate maintenance and disassembly. The innovative design of this device helps to improve the production efficiency and product quality of high-speed assembly lines, while reducing the equipment maintenance cost, and adapts to the development trend of modern manufacturing industry. Summary of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] In view of the deficiencies in the prior art, the present invention provides a heavy-load 180° flip quick-release device for a high-speed assembly line, which solves the problems raised in the above-mentioned background technology.

[0007] (2) Technical solution

[0008] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0009] A high-speed assembly line heavy-load 180° flip quick-release device includes a frame, an L-shaped plate is installed on the frame, a rotating cylinder is fixedly installed on one side of the L-shaped plate, the output end of the rotating cylinder is fixedly connected to a coupling, the coupling is fixedly connected to a mounting plate via a shaft, a clamping device is installed on the mounting plate, the clamping device includes a shell fixed to the mounting plate, a slide is provided on the shell, a slider is slidably connected to the inside of the slide, one end of the slider is fixedly connected to a clamping block, the inside of the clamping block is slidably clamped to a clamping claw, and a fixed shell is installed on the clamping claw.

[0010] Furthermore, a shaft sleeve is sleeved on the shaft, and the shaft sleeve is fixedly mounted on the L-shaped plate.

[0011] Furthermore, the slider extends to the inside of the shell and is connected to a propulsion cylinder, which drives the slider to move left and right, so that the two sliders move toward each other. The propulsion cylinder is installed inside the shell.

[0012] Furthermore, positioning columns and protrusions are provided on the side walls of the engaging block.

[0013] Furthermore, the clamping jaw is provided with a slot that contacts the positioning column, and the clamping jaw is provided with a groove that adapts to the protrusion.

[0014] Furthermore, when the clamping claw slides into the inside of the engaging block, the clamping claw is fixed by a positioning bolt that penetrates the engaging block.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the present invention provides a high-speed assembly line heavy-load 180° flip quick-release device, which has the following beneficial effects:

[0017] The utility model provides a stable support for the whole through the frame, the rotating cylinder accurately controls the flip angle, the shaft sleeve ensures the stability of the shaft, the propulsion cylinder drives the slider to achieve clamping, the structural design of the engaging block and the clamping claw ensures the clamping accuracy and reliability, the positioning bolts are convenient for fixing and adjustment, and the various components work closely together. The device can not only meet the high-speed assembly requirements, but also realize the 180° flip operation of heavy-loaded components, and is also easy to maintain and repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is a schematic top view structural diagram of the present utility model;

[0020] Figure 3 is a schematic structural diagram of the housing, slideway and slider of the present utility model;

[0021] Figure 4 is a schematic structural diagram of the clamping device of the present utility model;

[0022] Figure 5 is a schematic structural diagram of the connection between the jaw and the fixed shell of the present utility model.

[0023] In the figure: 1, frame; 2, L-shaped plate; 3, rotary cylinder; 4, coupling; 5, bushing; 6, mounting plate; 7, housing; 8, slideway; 9, slider; 10, engaging block; 11, positioning post; 12, bump; 13, positioning bolt; 14, jaw; 15, fixed shell. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0025] Embodiment

[0026] As Figures 1-5 shown, a high-speed assembly line heavy-duty 180° flip and quick-release device proposed in an embodiment of the present utility model includes a frame 1, an L-shaped plate 2 is installed on the frame 1, a rotary cylinder 3 is fixedly installed on one side of the L-shaped plate 2, the output end of the rotary cylinder 3 is fixedly connected to a coupling 4, the coupling 4 is fixedly connected to a mounting plate 6 through a shaft, a clamping device is installed on the mounting plate 6, the clamping device includes a housing 7 fixed to the mounting plate 6, a slideway 8 is provided on the housing 7, a slider 9 is snap-fitted and slidably connected inside the slideway 8, one end of the slider 9 is fixedly connected to an engaging block 10, a jaw 14 is slidably snap-fitted inside the engaging block 10, and a fixed shell 15 is installed on the jaw 14;

[0027] Frame 1

[0028] This is the basic structural component of the entire device. It provides the foundation and support for the installation of other components. All components are directly or indirectly mounted on the frame 1 to ensure the stability of the entire device. In the working environment of a high-speed assembly line, the frame 1 needs to withstand various forces during the operation of the device, including the forces generated during the rotation, clamping, and flipping of heavy components. Therefore, its structural strength and stability are the key to ensuring the normal operation of the entire device.

[0029] L-shaped plate 2

[0030] It is mounted on the frame 1, and its unique L-shaped structure may have multiple functions. On the one hand, it provides an installation position for the rotary cylinder 3. By connecting with the frame 1, the rotary cylinder 3 is firmly fixed at a specific position of the entire device. On the other hand, the shape of the L-shaped plate 2 helps to rationally arrange other components in space.

[0031] Rotary cylinder 3

[0032] As one of the power sources in the device, it is fixedly installed on one side of the L-shaped plate 2. The main function of the rotary cylinder 3 is to provide rotary power and drive the coupling 4 to rotate through its output end. In a high-speed assembly line, the rotary cylinder 3 can accurately control the rotation angle to achieve the 180° flipping operation of heavy components.

[0033] Coupling 4

[0034] It is connected to the output end of the rotary cylinder 3 and is fixedly connected to the mounting plate 6 through a shaft. The role of the coupling 4 is to transmit the power and torque of the rotary cylinder 3 to the mounting plate 6, while allowing a certain degree of axial, radial, and angular deviation compensation.

[0035] Bushing 5

[0036] It is sleeved on the shaft and fixedly installed on the L-shaped plate 2. The bushing 5 mainly plays the role of supporting and positioning the shaft. It can reduce the friction of the shaft during rotation, improve the rotation accuracy and stability of the shaft. Through the fixed connection with the L-shaped plate 2, it provides a stable support point for the shaft, ensuring that the shaft will not shift or shake during the transmission of torque, thus ensuring that the coupling 4 and the mounting plate 6 can accurately move according to the output of the rotary cylinder 3.

[0037] Mounting plate 6

[0038] It is connected to the rotary cylinder 3 through a shaft and a coupling 4, and a clamping device is installed thereon. The mounting plate 6 is an important connecting component that transmits rotational motion to the clamping device. Structurally, it needs to have sufficient strength and stiffness to withstand the forces during rotational and clamping operations. Its shape and size design may be optimized according to the actual installation requirements and spatial layout to ensure good cooperation with other components and guarantee the installation stability of the clamping device on the mounting plate 6, thereby ensuring the reliability of the entire device during the flipping process of heavy components.

[0039] Outer shell 7

[0040] As part of the clamping device, it is fixed to the mounting plate 6. The main function of the outer shell 7 is to provide protection and installation space for internal components such as the slider 9 and the engaging block 10. Its structural design may be related to the connection method with the mounting plate 6 and needs to ensure a stable connection to prevent loosening or deformation during clamping and flipping operations. At the same time, the slideway 8 provided on the outer shell 7 guides and restricts the movement of the slider 9, ensuring that the slider 9 can only slide in a predetermined direction, thereby guaranteeing the accuracy of the clamping action.

[0041] Slideway 8

[0042] It is located on the outer shell 7 and is in a clamping and sliding connection with the slider 9. The shape and size of the slideway 8 are designed according to the shape and movement requirements of the slider 9. Its role is to provide precise movement guidance for the slider 9, enabling the slider 9 to move smoothly and accurately left and right under the drive of the propulsion cylinder. The surface smoothness and straightness of the slideway 8 will affect the movement resistance and accuracy of the slider 9, so a certain machining accuracy needs to be ensured during the manufacturing process to ensure the normal operation of the entire clamping device.

[0043] Slider 9

[0044] One end is fixedly connected to the engaging block 10, and the other end extends into the inner part of the outer shell 7 and is connected to the propulsion cylinder, although the propulsion cylinder is not shown in the figure. The slider 9 moves left and right along the slideway 8 under the drive of the propulsion cylinder, and the clamping action on the heavy component is achieved through the opposite movement of the two sliders 9. The structural design of the slider 9 needs to consider factors such as the cooperation accuracy with the slideway 8, the connection strength with the engaging block 10, and the ability to withstand the driving force of the propulsion cylinder. It plays a key role in power transmission and motion conversion in the entire clamping device, converting the linear motion of the propulsion cylinder into the relative motion of the engaging block 10, thereby realizing the clamping of the component by the jaw 14.

[0045] Engaging block 10

[0046] The internal sliding clamping jaw 14, and there are positioning posts 11 and bumps 12 on the side wall. The engaging block 10 is the installation and positioning component of the jaw 14. The positioning posts 11 and the bumps 12 are adapted to the card slots and grooves on the jaw 14, and are used to accurately position and limit the jaw 14. When the slider 9 drives the engaging block 10 to move, the engaging block 10 can accurately guide the movement direction of the jaw 14, and through the cooperation of the positioning posts 11 and the bumps 12 with the jaw 14, ensure the accurate position of the jaw 14 inside the engaging block 10, providing an accurate initial position for the subsequent clamping operation.

[0047] Positioning post 11

[0048] It is located on the side wall of the engaging block 10 and abuts against the card slot on the jaw 14. The function of the positioning post 11 is to accurately position the jaw 14. When the jaw 14 is installed inside the engaging block 10, the positioning post 11 is inserted into the card slot of the jaw 14, restricting the movement of the jaw 14 in a specific direction, ensuring the position accuracy of the jaw 14, thereby improving the clamping accuracy and stability.

[0049] Bump 12

[0050] It is provided on the side wall of the engaging block 10 and is adapted to the groove on the jaw 14. The bump 12 and the positioning post 11 act together to further position and limit the jaw 14. The cooperation between the bump 12 and the groove of the jaw 14 can prevent the jaw 14 from unnecessary rotation or displacement inside the engaging block 10, ensuring the stability of the jaw 14 during the clamping process and improving the clamping reliability of the entire clamping device for heavy-duty components.

[0051] Positioning bolt 13

[0052] When the jaw 14 slides into the engaging block 10, the positioning bolt 13 penetrates the engaging block 10 and abuts against the jaw 14 for fixation. The positioning bolt 13 is a simple and effective fixing method. It can firmly fix the jaw 14 inside the engaging block 10 after the jaw 14 reaches the predetermined position. This fixing method is convenient and fast, and can be adjusted according to actual needs. While ensuring the fixed position of the jaw 14, it also facilitates the disassembly and replacement of the jaw 14, which is beneficial to the maintenance and repair of the entire device.

[0053] Jaw 14

[0054] It is installed inside the engaging block 10 and connected to the fixed shell 15. The clamping jaw 14 is a component that directly contacts the heavy-duty component and realizes the clamping function. Factors such as its shape and surface roughness will affect the clamping effect on the heavy-duty component. The clamping grooves and recesses on the clamping jaw 14 are respectively adapted to the positioning posts 11 and bumps 12 on the engaging block 10. Under the guidance and positioning of the engaging block 10, the clamping jaw 14 can accurately clamp the heavy-duty component. At the same time, the existence of the fixed shell 15 may play a certain role in strengthening or protecting the clamping jaw 14, or cooperate with other components to achieve more complex functions.

[0055] Fixed shell 15

[0056] It is installed on the clamping jaw 14, and its specific function may be related to aspects such as the structural strength of the clamping jaw 14, the connection method with other components, or the protection of the clamped component. Although the description of the fixed shell 15 is relatively less, it should play a role in assisting the clamping jaw 14 to achieve a better clamping effect or protecting the clamping jaw 14 itself in the entire clamping device.

[0057] As Figure 2 shown, in some embodiments, a bushing 5 is sleeved on the shaft, and the bushing 5 is fixedly installed on the L-shaped plate 2; the bushing 5 is sleeved on the shaft, playing a role in supporting and positioning the shaft.

[0058] As Figure 3 shown, in some embodiments, the slider 9 extends into the interior of the housing 7 to connect to a propulsion cylinder (not shown in the figure). The propulsion cylinder drives the slider 9 to move left and right, causing the two sliders 9 to move towards each other. The propulsion cylinder is installed inside the housing 7; in terms of function realization, the propulsion cylinder serves as a power source, providing the required driving force for the slider 9. By controlling the intake and exhaust of the propulsion cylinder, the moving speed and displacement of the slider 9 can be precisely controlled. For example, when clamping a heavy-duty component, the propulsion cylinder pushes the slider 9 to move towards each other according to a predetermined program, and the slider 9 drives the engaging block 10 and the clamping jaw 14 to gradually approach the component, ultimately achieving a firm clamping of the component.

[0059] As Figure 4 shown, in some embodiments, the side wall of the engaging block 10 is provided with positioning posts 11 and bumps 12.

[0060] As Figure 4As shown, in some embodiments, the clamping jaw 14 is provided with a slot that interferes with the positioning post 11, and the clamping jaw 14 is provided with a groove that adapts to the protrusion 12; the positioning post 11 is located on the side wall of the engaging block 10, and its main function is to accurately position the clamping jaw 14. When the clamping jaw 14 is installed inside the engaging block 10, the clamping jaw 14 is provided with a slot that interferes with the positioning post 11, and the positioning post 11 is inserted into the slot, thereby limiting the movement of the clamping jaw 14 in a specific direction. This positioning method can ensure the accuracy of the initial position of the clamping jaw 14 in the engaging block 10, providing a precise starting point for subsequent clamping operations, and helping to improve the clamping accuracy of the entire clamping device for heavy-loaded components.

[0061] like Figure 4 As shown, in some embodiments, when the clamping jaw 14 slides into the inside of the engaging block 10, a positioning bolt 13 is passed through the engaging block 10 to contact the clamping jaw 14 for fixing; the main function is to ensure the position stability of the clamping jaw 14 in the engaging block 10. During the operation of the device, especially during the heavy-load 180° flip operation on the high-speed assembly line, the clamping jaw 14 needs to withstand a large force. The fixation of the positioning bolt 13 can prevent the clamping jaw 14 from being displaced under the action of these external forces, ensuring that the relative position between the clamping jaw 14 and the engaging block 10 remains unchanged, thereby maintaining the effective clamping of the heavy-load component by the clamping device.

[0062] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A high-speed assembly line heavy-load 180° flipping and quick-release device, comprising a frame (1), characterized in that: An L-shaped plate (2) is mounted on the frame (1), a rotary cylinder (3) is fixedly mounted on one side of the L-shaped plate (2), an output end of the rotary cylinder (3) is fixedly connected to a coupling (4), the coupling (4) is fixedly connected to a mounting plate (6) via a shaft, a clamping device is mounted on the mounting plate (6), the clamping device comprises a housing (7) fixed to the mounting plate (6), a slideway (8) is provided on the housing (7), a slider (9) is slidably connected to the interior of the slideway (8), one end of the slider (9) is fixedly connected to a clamping block (10), a clamping claw (14) is slidably clamped to the interior of the clamping block (10), and a fixed shell (15) is mounted on the clamping claw (14).

2. The 180° flipping and quick-release device for heavy loads on a high-speed assembly line according to claim 1, wherein: A shaft sleeve (5) is sleeved on the shaft, and the shaft sleeve (5) is fixedly mounted on the L-shaped plate (2).

3. A high-speed assembly line heavy-load 180° flipping and quick-release device according to claim 1, characterized in that: The slider (9) extends to the inside of the housing (7) and is connected to a propulsion cylinder. The propulsion cylinder drives the slider (9) to move left and right, so that the two sliders (9) move toward each other. The propulsion cylinder is installed inside the housing (7).

4. A high-speed assembly line heavy-load 180° flipping and quick-release device according to claim 1, characterized in that: A positioning column (11) and a convex point (12) are provided on the side wall of the engaging block (10).

5. The 180° flipping and quick-release device with heavy load for high-speed assembly line according to claim 4, characterized in that: The clamping jaw (14) is provided with a clamping groove that contacts the positioning column (11), and the clamping jaw (14) is provided with a groove that matches the protrusion (12).

6. The 180° heavy-load flipping and quick-release device for a high-speed assembly line according to claim 1, wherein: When the clamping claw (14) slides into the interior of the engaging block (10), the positioning bolt (13) passes through the engaging block (10) and contacts the clamping claw (14) for fixing.

Images