Sorting equipment, anti-collision detection assembly and sorting system

By setting up anti-collision detection components in the sorting equipment to detect and block secondary objects, the problem of secondary objects collision with primary objects is solved, and the safety and operation efficiency of the equipment are improved.

CN223175238UActive Publication Date: 2025-08-01SUZHOU GP LOGISTICS SYST
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Patent Information

Application Number
CN202421777229.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-08-01
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In the existing sorting equipment, the collision of objects adsorbed by the secondary plate with a horizontal motor causes safety hazards, and the prior art is difficult to effectively detect and deal with.

Method used

Anti-collision detection components are provided in the sorting equipment, including triggers and detection sensors, to detect whether there are objects on the secondary surface and block the objects from moving when they are detected. The objects are removed in combination with a brush to ensure safe operation.

Benefits of technology

Effectively avoid secondary objects and primary collisions, improve equipment safety, and ensure equipment operation efficiency and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sorting equipment, anti-collision detection component and sorting system.The sorting equipment comprises the anti-collision detection component arranged at each primary upstream, each anti-collision detection component comprises a mounting seat, the mounting seat is pivotally connected with a triggering piece, the triggering piece rotates around a shaft extending in the direction parallel to the conveying direction of a sorting trolley, and the triggering piece is connected with the sorting trolley. The trigger piece is connected with a spring, the spring enables the trigger piece to be kept at a first position in a normal state, a detection sensor used for detecting the position of the trigger piece is further arranged on the installation base, and when the trigger piece is located at the first position, the detection sensor can or cannot detect the trigger piece. According to the sorting equipment, the anti-collision detection assembly is arranged on the upstream portion of each primary part, objects adsorbed on the surfaces of the secondary parts can be detected, abnormal conditions can be effectively found to be processed, the triggering part can block movement of the objects at the same time, the objects adsorbed on the surfaces of the secondary parts can be prevented from colliding with the primary parts to a certain extent, and the sorting efficiency is improved. And the safety is improved.
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Description

Technical Field

[0001] The utility model relates to the field of logistics sorting, in particular to sorting equipment, an anti-collision detection component and a sorting system. Background Art

[0002] In the structure disclosed in the patent with the authorization announcement number CN217707608U, a flat-push motor is used in cooperation with a secondary plate to drive the sorting trolley to move.

[0003] In this driving method, the secondary plate usually has a permanent magnet. During operation, the secondary plate will adsorb objects such as bolts and metal parts that fall into the loop. When moving towards the horizontal motor, the objects adsorbed on it will collide with the horizontal motor, thus affecting the safety of the horizontal motor. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the above problems existing in the prior art, and provide a sorting equipment, an anti-collision detection component and a sorting system.

[0005] The purpose of the utility model is achieved by the following technical solutions:

[0006] The sorting equipment includes a sorting loop composed of sorting trolleys. The sorting loop is driven by a linear motor. The primary of the linear motor is arranged in the area enclosed by the sorting loop, and the secondary of the linear motor is arranged on the sorting trolley. It also includes an anti-collision detection component arranged upstream of each primary. The anti-collision detection component is used to detect whether there are objects on the secondary that may collide with the primary. The anti-collision detection component includes a mounting seat. A trigger is pivotally connected to the mounting seat. The trigger rotates around an axis extending parallel to the conveying direction of the sorting trolley. The trigger is connected with a spring. The spring keeps the trigger in the first position under normal conditions. A detection sensor for detecting the position of the trigger is also arranged on the mounting seat. When the trigger is in the first position, the detection sensor can or cannot detect the trigger.

[0007] Preferably, the trigger includes a pivot block, and a first plate is connected to the side of the pivot block. When in the first position, the first plate remains vertical.

[0008] Preferably, a second plate is adjustably connected to the first plate in terms of installation height.

[0009] Preferably, one end of the spring is connected to an adjusting bolt on the trigger, and the other end of the spring is connected to the mounting seat.

[0010] Preferably, a brush is connected to the mounting seat and is located upstream of the trigger. The bristles of the brush protrude beyond the end of the trigger.

[0011] Preferably, a abutting member is further provided on the mounting seat. The abutting member abuts against the triggering member at the first position and is distributed on opposite sides of the first plate of the triggering member with the spring.

[0012] Preferably, a card detection device is further provided at the output end of the sorting device.

[0013] An anti-collision detection assembly includes a mounting seat, a triggering member pivotally connected to the mounting seat. The triggering member is connected with a spring. The spring keeps the triggering member in the first position under normal state. A detection sensor for detecting the position of the triggering member is further provided on the mounting seat. When the triggering member is at the first position, the detection sensor can or cannot detect the triggering member.

[0014] Preferably, a brush is connected to the mounting seat upstream of the triggering member, and the bristles of the brush protrude beyond the end of the triggering member.

[0015] A sorting system includes the sorting device as described in any one of the above or the anti-collision detection assembly as described in any one of the above.

[0016] The advantages of the technical solution of the present invention are mainly reflected in:

[0017] In the sorting device of the present invention, an anti-collision detection assembly is provided upstream of each primary stage, which can detect the objects adsorbed on the surface of the secondary stage, effectively discover abnormal situations for processing, and at the same time, the triggering member can block the movement of the objects, so as to avoid the collision between the objects adsorbed on the surface of the secondary stage and the primary stage to a certain extent, improving the safety.

[0018] The structure of the triggering member of the present invention is convenient for installation and debugging, and can effectively meet the needs of different air gaps between the primary stage and the secondary stage.

[0019] In the present invention, a brush is provided upstream of the triggering member, which can effectively brush off the objects adsorbed on the surface of the secondary stage, thereby reducing the triggering situation and being beneficial to improving the operation efficiency of the device.

[0020] The present invention provides a card detection sensor, which can effectively detect and process the card situation, and is beneficial to improving the safety of the operation of the device. Description of the Drawings

[0021] Figure 1 is a schematic diagram of the sorting device of the present invention;

[0022] Figure 2 is a cross-sectional view of the anti-collision detection assembly of the present invention;

[0023] Figure 3is a perspective view of the anti-collision detection component of the present utility model;

[0024] Figure 4 is a schematic diagram showing the output end of the sorting device of the present utility model connected to the discharge conveyor. Detailed implementation manners

[0025] The objectives, advantages and features of the present utility model will be illustrated and explained through the non-restrictive description of the following preferred embodiments. These embodiments are only typical examples of applying the technical solutions of the present utility model, and any technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present utility model.

[0026] In the description of the solution, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of description and simplification of the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] The sorting device disclosed by the present utility model will be described below with reference to the drawings. The sorting device is, for example, a known vertical cross-belt sorting device, a linear narrow-belt sorting machine, a vertical flap sorting machine or other feasible devices, which will not be elaborated herein. As shown in the attached Figure 1 drawing, it includes a sorting loop 100 composed of a circle of sorting trolleys 110 moving along a track. The sorting loop 100 is driven by a linear motor. The primary 300 of the linear motor is arranged in the area enclosed by the sorting loop 100, and the secondary 500 of the linear motor is arranged on the sorting trolley 110. The secondary 500 of the linear motor can be arranged at the bottom of the frame of each sorting trolley 110, or the secondary 500 can be arranged at the bottom of the frames of some of the sorting trolleys 110. The specific structures of the primary 300 and the secondary 500 are known technologies and will not be elaborated herein. The installation position and quantity of the primary 300 can be designed according to needs and are not limited herein.

[0028] As shown in the attached Figure 1 drawing, the sorting device further includes an anti-collision detection component 700 arranged upstream of each primary 300. The anti-collision detection component 700 is used to detect whether there are objects on the secondary 500 that may collide with the primary 300.

[0029] As shown in the attached Figure 2As shown, the anti-collision detection component 700 includes a mounting base 710. A trigger member 720 is pivotally connected to the mounting base 710. The trigger member 720 rotates about an axis extending parallel to the conveying direction of the sorting trolley 110. The trigger member 720 is connected to a spring 730, and the spring 730 keeps the trigger member 720 in the first position under normal conditions. A detection sensor 740 for detecting the position of the trigger member 720 is further provided on the mounting base 710. When the trigger member 720 is in the first position, the detection sensor 740 can or cannot detect the trigger member 720.

[0030] When an object is adsorbed on the surface of the secondary 500 and moves towards the anti-collision detection component 700, the trigger member 720 can block the debris. At the same time, the debris will exert a thrust on the trigger member 720, causing it to rotate relative to the mounting base 710. At this time, the detection sensor 740 will switch from a state where it can detect the trigger member 720 to a state where it cannot detect the trigger member 720, or the detection sensor 740 will switch from a state where it cannot detect the trigger member 720 to a state where it can detect the trigger member 720, and then an alarm can be issued or the sorting device can be controlled to stop for abnormal processing.

[0031] As shown in the attached Figure 2 attachment Figure 3 As shown, the mounting base 710 includes a horizontal plate 711. Connecting holes are provided on the horizontal plate 711 to connect to external structures. A pivot plate 712 is provided on one side of the horizontal plate 711. The pivot plate 712 is U-shaped and the opening faces the side of the horizontal plate 711. A pivot shaft 750 is connected between two vertical plates 713 of the pivot plate 712 perpendicular to the horizontal plate 711. The trigger member 720 is pivotally connected to the pivot shaft 750. The trigger member 720 includes a pivot block 721 connected to the pivot shaft 750. A first plate member 722 is connected to the side of the pivot block 721 facing away from the pivot plate 712. When in the first position, the first plate member 722 remains vertical, and at the same time, the detection sensor 740 can detect the first plate member 722.

[0032] Since it is necessary to accurately control the distance between the trigger member 720 and the secondary 500, a second plate member 723 is adjustably connected to the first plate member 722 in terms of installation height, that is, a waist-shaped hole extending in their height direction is provided on one of the first plate member 722 and the second plate member 723, and a connecting hole corresponding to the waist-shaped hole is provided on the other. Thus, the first plate member 722 and the second plate member 723 are connected by bolts and nuts passing through the waist-shaped hole and the connecting hole.

[0033] As shown in the attached Figure 3As shown, the spring 730 is located on the side of the trigger 720 facing away from the pivot plate 712. One end of the spring 730 is connected to the adjusting bolt 760 on the first plate 722 of the trigger 720, and the other end of the spring 730 is connected to the mounting seat 710. The adjusting bolt 760 is perpendicular to the first plate 722. One side of the horizontal plate 711 of the mounting seat 710 is bent downward to form a connecting portion, and the other end of the spring 730 is connected to the connecting portion. The number of the springs 730 can be designed according to needs, for example, two and symmetrically arranged on both sides of the detection sensor 740.

[0034] The detection sensor 740 can be a known proximity sensor, ranging sensor, etc., and is fixed on the mounting plate on the horizontal plate 711. The mounting plate and the pivot plate 712 are on the same side of the horizontal plate 711.

[0035] Furthermore, in order to ensure the accurate reset of the trigger 720 after rotation, a abutting member 770 is also provided on the mounting seat 710. The abutting member 770 abuts against the trigger 720 in the first position and is distributed on the opposite sides of the first plate 722 of the trigger 720 with the spring 730. The abutting member 770 is an abutting post, which is fixed on the pivot plate 712 and perpendicular to the first plate 722 in the first position.

[0036] As shown in the appendix Figure 2 and the appendix Figure 3 As shown, in order to reduce the shutdown caused by the object moving to the trigger 720, a brush 780 is connected to the mounting seat 710 upstream of the trigger 720. The bristles of the brush 780 protrude from the end of the trigger 720. Specifically, a transfer rack 790 is connected to the side of the pivot member facing away from the trigger 720, and the brush 780 is mounted on the transfer rack 790.

[0037] As shown in the appendix Figure 1As shown, the trigger 720 of the anti-collision detection component 700 corresponds to the position of the secondary 500 on the sorting trolley 110. The installation height of the anti-collision detection component 700 can be determined according to the installation height of the primary 300. For example, the sorting loop 100 includes an upper straight section, a lower straight section, and turning sections connecting their two ends. When the primary 300 is used to drive the sorting trolley 110 at the upper straight section, the second plate member 723 of the anti-collision detection component 700 is located above the first plate member 722, and the top of the second plate member 723 is located a certain distance above the top of the primary 300 and does not affect the movement of the secondary 500 of the sorting trolley 110 at the upper straight section through the second plate member 723. Conversely, when the primary 300 is used to drive the sorting trolley 110 at the lower straight section, the second plate member 723 is located below the first plate member 722. As shown in the appendix Figure 2 As shown, the bottom of the second plate member 723 is lower than the bottom of the primary 300 and does not affect the movement of the secondary 500 of the sorting trolley 110 at the lower straight section through the second plate member 723.

[0038] As shown in the appendix Figure 4 As shown, the input end of the sorting device is connected to the discharge conveyor 900 or the discharge chute. In order to prevent jamming of materials between the output end of the sorting device and the receiving conveyor or the discharge chute, a jam detection device 200 is further provided at the output end of the sorting device. The jam detection device 200 can be a through-beam sensor located at the connection position between the sorting device and the receiving conveyor or the discharge chute. When the through-beam sensor continuously detects a package within a certain period of time, it can be considered that a package jamming situation has occurred, and the machine can be stopped or an alarm can be given.

[0039] Embodiment 2

[0040] This embodiment discloses a sorting system, including the sorting device described in any one of the above or the anti-collision detection component 700 described in any one of the above.

[0041] There are still various implementation manners of the present utility model. All technical solutions formed by equivalent transformation or equivalent substitution fall within the protection scope of the present utility model.

Claims

1. Sorting equipment, including a sorting loop composed of sorting trolleys, the sorting loop is driven by a linear motor to operate, the primary of the linear motor is arranged in the area enclosed by the sorting loop, and the secondary of the linear motor is arranged on the sorting trolley, characterized in that: It further includes an anti-collision detection component provided at each primary upstream. The anti-collision detection component is used to detect whether there is an object on the secondary that may collide with the primary. The anti-collision detection component includes a mounting seat, a trigger member is pivotally connected to the mounting seat. The trigger member rotates around an axis extending parallel to the conveying direction of the sorting trolley. The trigger member is connected with a spring, and the spring keeps the trigger member in the first position under normal state. A detection sensor for detecting the position of the trigger member is also provided on the mounting seat. When the trigger member is in the first position, the detection sensor can or cannot detect the trigger member.

2. The sorting device according to claim 1, characterized in that: The trigger member includes a pivot block, and a first plate member is connected to the side of the pivot block. When in the first position, the first plate member remains in a vertical state.

3. The sorting device according to claim 2, characterized in that: The second plate member is adjustably connected to the first plate member in terms of mounting height.

4. The sorting device according to claim 1, characterized in that: One end of the spring is connected to an adjusting bolt on the trigger member, and the other end of the spring is connected to the mounting seat.

5. The sorting device according to claim 1, characterized in that: A brush is connected to the mounting seat upstream of the trigger member, and the bristles of the brush protrude from the end of the trigger member.

6. The sorting device according to claim 1, characterized in that: An abutting member is further provided on the mounting seat. The abutting member abuts against the trigger member in the first position and is distributed on opposite sides of the first plate member of the trigger member with the spring.

7. The sorting device according to claim 1, wherein: A card detection device is further provided at the output end of the sorting device.

8. Anti-collision detection component, characterized in that: It includes a mounting seat, a trigger member is pivotally connected to the mounting seat. The trigger member is connected with a spring, and the spring keeps the trigger member in the first position under normal state. A detection sensor for detecting the position of the trigger member is also provided on the mounting seat. When the trigger member is in the first position, the detection sensor can or cannot detect the trigger member.

9. The anti-collision detection component according to claim 8, wherein: A brush is connected to the mounting seat upstream of the trigger member, and the bristles of the brush protrude from the end of the trigger member.

10. Sorting system, characterized in that: It includes the sorting device according to any one of claims 1-7 or the anti-collision detection component according to any one of claims 8-9.

Citation Information

Patent Citations

  • Straight line crossed belt sorting machine

    CN217707608U