Flexible cable winding mechanism

By introducing rolling support of the positioning wheel and nylon wheel into the flexible cable winding mechanism, the friction and wear of the flexible cable in the drag chain is solved, and the service life of the cable and the reliability of the equipment are improved.

CN223175494UActive Publication Date: 2025-08-01ZHEJIANG YINGMEIDA CABLE TECH CO LTD
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Patent Information

Application Number
CN202422096685.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-08-01
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing flexible cables cannot be positioned in the drag chain, resulting in frequent contact and friction between the outer sheath and the inner wall of the drag chain, causing wear and affecting service life and equipment reliability.

Method used

A flexible cable winding mechanism including a positioning mechanism is adopted to provide a rolling positioning space using the positioning wheel and the nylon wheel to reduce friction, and rolling support is achieved through the gap between the upper and lower nylon wheels to reduce friction loss in the cable skin.

Benefits of technology

It improves the service life of flexible cables and the reliability of power equipment, reduces friction through rolling support, avoids wear of cable outer skin, and ensures the stable operation of the cable in complex environments.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of flexible cables, in particular to a flexible cable winding mechanism which comprises a drag chain and at least one set of positioning mechanisms used for reducing cable winding friction, and the positioning mechanisms are arranged in a chain bin of the drag chain. The positioning mechanism comprises an upper mounting plate, a lower mounting plate and positioning wheels, and the positioning wheels are equidistantly arranged along the bottom of the upper mounting plate and the top of the lower mounting plate. Through the drag chain with the positioning mechanism, a winding mechanism which is good in protection performance and low in friction performance during winding is provided for the flexible cable of equipment such as a numerical control sliding rail, so that the service life of the flexible cable is prolonged, and the use reliability of power equipment is improved; the flexible cable winding and bending device is used for positioning the use position of a flexible cable which is wound and bent in a reciprocating mode, cable winding is avoided, meanwhile, friction between cable sheaths is reduced, and the use stability of the flexible cable is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of flexible cables, in particular to a flexible cable winding mechanism. Background Art

[0002] Flexible cables are widely used in industrial automation to connect various sensors, actuators and controllers. Through the coordination of drag chains, flexible cables can meet the flexible movement requirements in complex environments and ensure the stable operation of the system.

[0003] Existing flexible cables that need to be frequently wound up using CNC slide rails cannot be positioned in the drag chain, resulting in frequent contact and friction between the cable sheaths and the inner wall of the drag chain, causing high wear of the flexible cable sheaths and affecting the service life of the flexible cable. Therefore, a flexible cable winding mechanism is proposed to provide a set of winding mechanisms with good protection and low friction during winding for flexible cables of equipment such as CNC slide rails, thereby improving the service life of the flexible cable and the reliability of the power equipment. Utility Model Content

[0004] In response to the problems in the existing technology, the utility model provides a flexible cable winding mechanism to provide a set of winding mechanisms with good protection and low friction during winding for flexible cables of equipment such as CNC slide rails, thereby improving the service life of flexible cables and the reliability of power equipment.

[0005] The technical solution adopted by the utility model to solve the technical problem is a flexible cable winding mechanism, which includes a drag chain and a positioning mechanism for reducing cable winding friction, wherein at least one positioning mechanism is provided and the positioning mechanism is arranged in a chain compartment of the drag chain;

[0006] The positioning mechanism comprises an upper mounting plate, a lower mounting plate and positioning wheels, wherein the positioning wheels are arranged at equal distances along the bottom of the upper mounting plate and the top of the lower mounting plate.

[0007] By adopting the above technical solution and using a drag chain with a positioning mechanism, a winding mechanism with good protection and low friction during winding is provided for the flexible cables of equipment such as CNC slide rails, thereby improving the service life of the flexible cables and the reliability of the use of power equipment.

[0008] Specifically, support ears are respectively provided on both sides of the positioning wheel, and ends of the support ears are connected to the corresponding upper mounting plate and lower mounting plate.

[0009] Specifically, the positioning wheel is rotatably connected to the support ear via a rotating shaft;

[0010] The positioning wheel includes two groups of nylon wheels and a connecting tube, and the two ends of the connecting tube are respectively connected to the centers of the two groups of nylon wheels.

[0011] By adopting the above technical solution, through the wheel gaps between the upper and lower two groups of nylon wheels, a rolling positioning space is provided for the cable, so that the cable is supported by rolling, and the small frictional force generated during the winding, bending and dragging of the cable can be reduced by the rolling motion, thereby reducing the frictional loss of the cable skin.

[0012] Specifically, a cavity for reducing the weight is arranged inside the nylon wheel.

[0013] By adopting the above technical solution, the weight of the nylon wheel can be reduced, and the operating pressure on the drag chain is relatively low.

[0014] Specifically, corresponding internally threaded mounting blocks are respectively connected to both ends of the bottom of the upper mounting plate and the top of the lower mounting plate, and the internally threaded mounting blocks of the upper mounting plate and the lower mounting plate are connected by a screw rod.

[0015] The beneficial effects of the present utility model:

[0016] Through the drag chain with a positioning mechanism, a winding mechanism with good protection and low friction is realized for the flexible cable of equipment such as a numerical control slide rail during winding, thereby improving the service life of the flexible cable and the reliability of the use of power equipment. Through the setting of the positioning mechanism, it is used to position the use position of the flexible cable that reciprocally winds and bends the flexible cable, avoiding entanglement between cables, and at the same time reducing the friction between the outer skins of the cables, ensuring the stability of the use of the flexible cable, and solving the problem that the flexible cable that needs to frequently perform winding movements, such as a numerical control slide rail, cannot be positioned inside the drag chain, resulting in frequent contact friction between the outer skins of the cables and the inner wall of the drag chain, causing a high wear degree of the outer skin of the flexible cable and affecting the service life of the flexible cable. Description of the Drawings

[0017] The present utility model will be further described below with reference to the drawings and embodiments.

[0018] Figure 1 is the overall schematic diagram of the present utility model;

[0019] Figure 2 is the schematic diagram of the positioning mechanism of the present utility model;

[0020] Figure 3 is the separated schematic diagram of the positioning mechanism of the present utility model;

[0021] Figure 4 is the partial sectional schematic diagram of the positioning wheel of the present utility model;

[0022] In the figure: 1, drag chain; 2, positioning mechanism; 21, upper mounting plate; 22, lower mounting plate; 23, support ear; 24, positioning wheel; 241, nylon wheel; 242, cavity; 243, connecting tube; 25, internally threaded mounting block; 3, screw rod. Detailed implementation manners

[0023] In order to make the technical means, creative features, achieved purposes and functions realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation manners.

[0024] In order to improve the service life of the flexible cable, as Figures 1-4 shown, a flexible cable winding mechanism of the present utility model includes a drag chain 1 and a positioning mechanism 2 for reducing the friction of cable winding. At least one group of the positioning mechanisms 2 is provided, and the positioning mechanism 2 is arranged in the chain bin of the drag chain 1;

[0025] The positioning mechanism 2 includes an upper mounting plate 21, a lower mounting plate 22 and a positioning wheel 24. The positioning wheels 24 are arranged at equal distances along the bottom of the upper mounting plate 21 and the top of the lower mounting plate 22.

[0026] During use, through the drag chain 1 with the positioning mechanism 2, a winding mechanism with good protection and low friction during the winding of the flexible cable for equipment such as a numerical control slide rail is realized, thereby improving the service life of the flexible cable and the reliability of the use of the power equipment.

[0027] In order to reduce the friction force, exemplarily, as Figures 1-3 shown, the present utility model further includes that support ears 23 are respectively arranged on both sides of the positioning wheel 24, and the ends of the support ears 23 are connected to the corresponding upper mounting plate 21 and lower mounting plate 22.

[0028] The positioning wheel 24 is rotatably connected to the support ear 23 through a rotating shaft;

[0029] The positioning wheel 24 includes two groups of nylon wheels 241 and a connecting cylinder 243. The two ends of the connecting cylinder 243 are respectively connected to the centers of the two groups of nylon wheels 241.

[0030] During use, through the wheel gaps between the two groups of upper and lower nylon wheels 241, a rolling positioning space is provided for the cable, so that the cable is supported by rolling, and the small friction force generated during the winding, bending and dragging of the cable can be reduced by the rolling motion, thereby reducing the friction loss of the cable skin.

[0031] The present utility model further includes that a cavity 242 for reducing the weight is arranged inside the nylon wheel 241.

[0032] Inner threaded mounting blocks 25 are respectively connected to both ends of the bottom of the upper mounting plate 21 and the top of the lower mounting plate 22, and the inner threaded mounting blocks 25 of the upper mounting plate 21 and the lower mounting plate 22 are connected by a screw rod 3.

[0033] In use, the upper mounting plate 21 and the internal thread mounting block 25 of the lower mounting plate 22 are connected by the screw 3.

[0034] When the present utility model is in use, the drag chain 1 in the present application is used to replace the existing drag chain on the industrial automation equipment, and the flexible cable to be used is threaded through the drag chain 1 in the present application. When threading, the flexible cable passes through the wheel gaps between the upper and lower two groups of nylon wheels 241 in sequence, so that the cable is supported by rolling. Then, the two ends of the flexible cable are connected to two groups of power control devices and actuating devices that need to be electrically connected. When the equipment is working, the positioning mechanism 2 in the drag chain 1 supports the flexible cable by rolling and positioning, so that the small frictional force generated during the winding, bending and towing of the cable can be reduced by the rolling motion, thereby reducing the frictional loss of the cable skin and reducing the problem of entanglement between the cables.

[0035] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present utility model is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0036] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "setting", "connection", "fixation", "rotary connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection.

[0037] The above embodiments are only the preferred embodiments of the present utility model, and do not limit the protection scope of the present utility model accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present utility model should be covered within the protection scope of the present utility model.

Claims

1. A flexible cable winding mechanism, characterized in that, It includes a drag chain (1) and a positioning mechanism (2) for reducing the friction of cable winding. At least one set of the positioning mechanism (2) is provided, and the positioning mechanism (2) is arranged in the chain bin of the drag chain (1). The positioning mechanism (2) includes an upper mounting plate (21), a lower mounting plate (22) and a positioning wheel (24). The positioning wheels (24) are arranged at equal distances along the bottom of the upper mounting plate (21) and the top of the lower mounting plate (22).

2. The flexible cable winding mechanism according to claim 1, wherein Support ears (23) are respectively arranged on both sides of the positioning wheel (24), and the ends of the support ears (23) are connected to the corresponding upper mounting plate (21) and lower mounting plate (22).

3. A flexible cable winding mechanism according to claim 2, characterized in that, The positioning wheel (24) is rotatably connected to the support ear (23) through a rotating shaft. The positioning wheel (24) includes two sets of nylon wheels (241) and a connecting cylinder (243). Both ends of the connecting cylinder (243) are connected to the centers of the two sets of nylon wheels (241).

4. The flexible cable winding mechanism according to claim 3, characterized in that, A cavity (242) for reducing the weight is arranged inside the nylon wheel (241).

5. A flexible cable winding mechanism according to claim 4, wherein, Inner threaded mounting blocks (25) are respectively connected to both ends of the bottom of the upper mounting plate (21) and the top of the lower mounting plate (22). The inner threaded mounting blocks (25) of the upper mounting plate (21) and the lower mounting plate (22) are connected by a screw (3).