Disc full-automatic aluminum foil gasket uncovered sealing equipment

By designing a fully automatic aluminum foil gasket cover-free sealing equipment on disk, the placement and sealing of aluminum foil gaskets are automatically realized, solving the problem of uneven and unsolid sealing of plastic bottles, reducing production costs and improving sealing efficiency.

CN223175815UActive Publication Date: 2025-08-01WENZHOU GUANYE PACKAGING MASCH CO LTD
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Patent Information

Application Number
CN202422561811.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-01
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

In the prior art, plastic bottle seals are uneven, unstable, and cannot be sealed directly with metal caps, resulting in increased production costs and waste of labor.

Method used

A fully automatic aluminum foil gasket cover-free sealing equipment is designed. Through the cooperation of the conveyor belt, rotating disk and detection photoelectric eye, the placement and sealing of the aluminum foil gasket is realized, and the induction coil is used to generate heat to weld the aluminum foil and the bottle mouth.

Benefits of technology

The automation of coverless seals is achieved, which improves the uniformity and firmness of the seals, reduces production costs and saves labor time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223175815U_ABST
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Abstract

The utility model discloses disc full-automatic aluminum foil gasket cover-free sealing equipment which comprises a rack, a conveying belt and a driving motor for driving the conveying belt to transport are arranged on the rack, a rotating motor is arranged in the middle of the rack and connected with a rotating disc, and the rotating disc is connected with a motor. A plurality of transfer plates which are distributed at equal intervals about the circle center of the rotating disc are fixedly connected to the circumferential direction of the rotating disc, penetrating grooves penetrating through the transfer plates are formed in the middles of the transfer plates in a penetrating mode, communicating grooves communicating with the penetrating grooves are formed in the side faces of the transfer plates, and a first detection photoelectric eye located on one side of the conveying belt is installed on the rack; the transfer plate is fixedly connected with a bearing plate located on the lower side of the transfer plate, and the rotating disc is sequentially provided with a gasket placing device, a gasket detecting device, a sealing device and a bottle discharging device. The utility model has the advantage of no-cover sealing.
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Description

Technical Field

[0001] The utility model relates to the field of sealing equipment, in particular to a disk full-automatic aluminum foil gasket lidless sealing equipment. Background Technique

[0002] At present, plastic bottles on the market generally first place the aluminum foil gasket into the plastic lid, then screw it tightly on the bottle mouth, and generate a large amount of heat by the electromagnetic induction generated by the electromagnetic induction coil when contacting with metal substances to melt the aluminum foil and the bottle mouth together to play a sealing role. However, if the screwing force of the lid is not enough, it will cause uneven and insecure sealing, so that it cannot be sealed well. Since the lid blocks the bottle mouth, the sealing effect must be checked by unscrewing the lid, and then the lid is screwed back for the second time after confirming the seal. More importantly, if the packaging uses a metal lid, it cannot be directly sealed. Only after screwing on the plastic lid and sealing it, the plastic lid is removed and replaced with a metal lid. This wastes a lot of labor and time, and greatly increases the production cost. Content of the Utility Model

[0003] The purpose of the utility model is to provide a disk full-automatic aluminum foil gasket lidless sealing equipment to solve the problems put forward in the above background technique, which has the advantages of lidless sealing.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a disk full-automatic aluminum foil gasket lidless sealing equipment, including a frame, a conveyor belt and a driving motor for driving the conveyor belt to transport are arranged on the frame, a rotating motor is arranged in the middle of the frame, the rotating motor is connected with a rotating disk, a plurality of transfer plates equidistantly distributed about the center of the rotating disk are fixedly connected in the circumferential direction of the rotating disk, a through groove penetrating the transfer plate is arranged in the middle of the transfer plate, a communication groove communicated with the through groove is arranged on the side surface of the transfer plate, a first detection photoelectric eye is installed on the frame on one side of the conveyor belt, a load-bearing plate is fixedly connected to the transfer plate under the transfer plate, and a gasket placing device, a gasket detection device, a sealing device and a bottle discharging device are sequentially arranged on the rotating disk.

[0005] By adopting the above technical scheme, a plurality of bottles to be sealed are placed on the conveyor belt, the driving motor drives the conveyor belt to move, and under the action of the conveyor belt, the bottles to be sealed will pass through the communication groove and move to the opening of the through groove. Then the rotating motor is started to drive the rotating disk to rotate, and then drive the transfer plate to rotate. The rotation of the transfer plate can drive the bottles to be sealed to move to the subsequent processes. During this process, the load-bearing plate can support the transferred bottles to be sealed, and the first detection photoelectric eye can detect whether there are bottles on the conveyor belt. When there are no bottles, the operation stops. After the technician places the bottles on the conveyor belt and they are detected by the first detection photoelectric eye, the equipment continues to run.

[0006] As a further solution of the present utility model: A handwheel is provided below the frame. A screw rod is fixedly connected to the middle of the handwheel. The screw rod is threadedly connected to a first lifting plate. One end of the first lifting plate away from the screw rod is fixedly connected to a lifting rod. The upper end of the lifting rod is fixedly connected to an installation box. The rotating motor is fixedly connected to the installation box.

[0007] By adopting the above technical solution, rotating the handwheel drives the screw rod to rotate. Since the first lifting plate is restricted by the lifting rod and cannot rotate, the rotation of the screw rod drives the first lifting plate to move along the length direction of the screw rod, thereby driving the installation box to move. The movement of the installation box can drive the rotating motor to move and then drive the rotating disc to move.

[0008] As a further solution of the present utility model: The gasket placing device includes a gasket plate fixedly connected to the installation box. One end of the gasket plate is provided with a gasket bin. The gasket bin includes a plurality of vertical rods. A gasket cylinder is installed on the gasket plate. The gasket cylinder is connected to a gasket motor. The gasket motor is connected to a gasket rod. One end of the gasket rod is installed with a suction cup. A second detection photoelectric eye is installed on one side of the gasket motor.

[0009] By adopting the above technical solution, place the gasket in the gasket bin. After the bottle moves to the lower part of the suction cup, start the gasket cylinder to drive the gasket motor to move, and then drive the gasket rod to move towards the gasket bin. The movement of the gasket rod drives the suction cup to move to the gasket at the lowest position in the gasket bin, and use the suction cup to suck the gasket. Then start the gasket cylinder to drive the suction cup to move towards the bottle. During this process, start the gasket motor to drive the gasket rod to rotate, and then drive the suction cup to rotate until the gasket rotates to face the bottle, until the gasket is placed on the upper end of the bottle. The second detection photoelectric eye moves along with the gasket motor. When the second detection photoelectric eye detects that there is no bottle on the transfer plate, stop running the equipment.

[0010] As a further solution of the present utility model: The sealing device includes a sealing cylinder fixedly connected to the installation box. The sealing cylinder is connected to a sealing plate. An induction coil is installed in the sealing plate. Insulating plates are installed on both sides of the induction coil. An insulating sealing head is installed on one side of one of the insulating plates.

[0011] By adopting the above technical solution, start the sealing cylinder to drive the sealing plate to move towards the bottle, and then drive the insulating sealing head to move towards the bottle, so that the gasket is melted together with the bottle mouth.

[0012] As a further solution of the present utility model: The bottle discharging device includes an L-shaped plate fixedly connected to the lower side of the installation box. A cup discharging cylinder is fixedly connected below the L-shaped plate. The cup discharging cylinder is connected to a cup discharging plate.

[0013] By adopting the above technical solution, after the bottle moves onto the conveyor belt, the cup discharging cylinder is activated to drive the cup discharging plate to move towards the bottle until the bottle falls back onto the conveyor belt.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] Place multiple bottles to be sealed on the conveyor belt, and the driving motor drives the conveyor belt to move. Under the action of the conveyor belt, the bottles to be sealed will pass through the communication groove and move to the opening of the through groove. Then, activate the rotating motor to drive the rotating disk to rotate, thereby driving the transfer plate to rotate. The rotation of the transfer plate can drive the bottles to be sealed to move to the subsequent process. During this process, the load-bearing plate can support the transferred bottles to be sealed. The first detection photoelectric eye can detect whether there are bottles on the conveyor belt. When there are no bottles, the operation stops. After the technician places the bottles on the conveyor belt and they are detected by the first detection photoelectric eye, the equipment continues to run. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the embodiment;

[0017] Figure 2 is a partial structural diagram of the embodiment;

[0018] Figure 3 is a schematic structural diagram of the embodiment after removing a part;

[0019] Figure 4 is Figure 3 a schematic structural diagram of the sealing plate in after removing a part;

[0020] Figure 5 is Figure 4 a partial enlarged view of area A in.

[0021] In the figure: 1, frame; 2, conveyor belt; 3, driving motor; 4, rotating motor; 5, rotating disk; 6, transfer plate; 7, through groove; 8, communication groove; 9, first detection photoelectric eye; 10, load-bearing plate; 11, gasket placing device; 12, gasket detection device; 13, sealing device; 14, bottle discharging device; 15, handwheel; 16, screw rod; 17, first lifting plate; 18, lifting rod; 19, installation box; 20, gasket plate; 21, gasket bin; 22, vertical rod; 23, gasket cylinder; 24, gasket motor; 25, gasket rod; 26, suction cup; 27, second detection photoelectric eye; 28, sealing cylinder; 29, sealing plate; 30, induction coil; 31, insulating plate; 32, insulating sealing head; 33, L-shaped plate; 34, cup discharging plate; 35, cup discharging cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below. Apparently, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] In the embodiments of the present utility model,

[0024] A fully automatic disc aluminum foil gasket lidless sealing device, as Figures 1 - 5 shown, includes a frame 1. A conveyor belt 2 and a driving motor 3 for driving the transportation of the conveyor belt 2 are arranged on the frame 1. A rotating motor 4 is arranged in the middle of the frame 1. The rotating motor 4 is connected with a rotating disc 5. A plurality of transfer plates 6 which are equidistantly distributed about the center of the rotating disc 5 are fixedly connected in the circumferential direction of the rotating disc 5. A through groove 7 penetrating the transfer plate 6 is arranged in the middle of the transfer plate 6. A communication groove 8 communicated with the through groove 7 is arranged on the side surface of the transfer plate 6. The frame 1 is provided with a first detection photoelectric eye 9 on one side of the conveyor belt 2. A load-bearing plate 10 is fixedly connected to the lower side of the transfer plate 6. The rotating disc 5 is successively provided with a gasket placing device 11, a gasket detection device 12, a sealing device 13 and a bottle discharging device 14.

[0025] A handwheel 15 is arranged below the frame 1. A screw rod 16 is fixedly connected to the middle of the handwheel 15. The screw rod 16 is threadedly connected with a first lifting plate 17. One end of the first lifting plate 17 far away from the screw rod 16 is fixedly connected with a lifting rod 18. The upper end of the lifting rod 18 is fixedly connected with an installation box 19. The rotating motor 4 is fixedly connected with the installation box 19.

[0026] The gasket placing device 11 includes a gasket plate 20 fixedly connected with the installation box 19. A gasket bin 21 is arranged at one end of the gasket plate 20. The gasket bin 21 includes a plurality of vertical rods 22. A gasket cylinder 23 is installed on the gasket plate 20. The gasket cylinder 23 is connected with a gasket motor 24. The gasket motor 24 is connected with a gasket rod 25. A suction cup 26 is installed at one end of the gasket rod 25. A second detection photoelectric eye 27 is installed on one side of the gasket motor 24.

[0027] The sealing device 13 includes a sealing cylinder 28 fixedly connected with the installation box 19. The sealing cylinder 28 is connected with a sealing plate 29. An induction coil 30 is installed in the sealing plate 29. Insulating plates 31 are installed on both sides of the induction coil 30. An insulating sealing head 32 is installed on one side of one of the insulating plates 31.

[0028] The bottle discharging device 14 includes an L-shaped plate 33 fixedly connected to the lower side of the installation box 19. A cup discharging cylinder 35 is fixedly connected below the L-shaped plate 33, and the cup discharging cylinder 35 is connected to a cup discharging plate 34.

[0029] Working principle:

[0030] Place multiple bottles to be sealed on the conveyor belt 2. The driving motor 3 drives the conveyor belt 2 to move. Under the action of the conveyor belt 2, the bottles to be sealed will pass through the communication groove 8 and move to the opening of the through groove 7. Then, start the rotating motor 4 to drive the rotating disk 5 to rotate, and then drive the transfer plate 6 to rotate. The rotation of the transfer plate 6 can drive the bottles to be sealed to move to the subsequent processes. During this process, the load-bearing plate 10 can support the transferred bottles to be sealed. The first detection photoelectric eye 9 can detect whether there are bottles on the conveyor belt 2. When there are no bottles, the operation stops. After the technician places the bottles on the conveyor belt 2 and they are detected by the first detection photoelectric eye 9, the equipment continues to run.

[0031] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A fully automatic disc aluminum foil gasket lidless sealing device, including a frame (1), characterized in that: A conveyor belt (2) and a drive motor (3) for driving the conveyor belt (2) to transport are provided on the frame (1). A rotating motor (4) is provided in the middle of the frame (1). The rotating motor (4) is connected to a rotating disk (5). A plurality of transfer plates (6) that are circumferentially fixedly connected to the rotating disk (5) and are equidistantly distributed about the center of the rotating disk (5) are provided. A through groove (7) that penetrates the transfer plate (6) is provided in the middle of the transfer plate (6). A communication groove (8) that communicates with the through groove (7) is provided on the side of the transfer plate (6). The frame (1) is provided with a first detection photoelectric eye (9) on one side of the conveyor belt (2). A load-bearing plate (10) is fixedly connected to the lower side of the transfer plate (6). The rotating disk (5) is successively provided with a gasket placing device (11), a gasket detection device (12), a sealing device (13), and a bottle discharging device (14).

2. The full-automatic disc aluminum foil gasket lidless sealing equipment according to claim 1, characterized in that: A handwheel (15) is provided below the frame (1). A screw rod (16) is fixedly connected to the middle of the handwheel (15). The screw rod (16) is threadedly connected to a first lifting plate (17). One end of the first lifting plate (17) away from the screw rod (16) is fixedly connected to a lifting rod (18). The upper end of the lifting rod (18) is fixedly connected to an installation box (19). The rotating motor (4) is fixedly connected to the installation box (19).

3. The fully automatic disc aluminum foil gasket lidless sealing equipment according to claim 2, characterized in that: The gasket placing device (11) includes a gasket plate (20) fixedly connected to the installation box (19). A gasket bin (21) is provided at one end of the gasket plate (20). The gasket bin (21) includes a plurality of vertical rods (22). A gasket cylinder (23) is installed on the gasket plate (20). The gasket cylinder (23) is connected to a gasket motor (24). The gasket motor (24) is connected to a gasket rod (25). A suction cup (Q) is installed at one end of the gasket rod (25). A second detection photoelectric eye (27) is installed on one side of the gasket motor (24).

4. A fully automatic disc aluminum foil gasket lidless sealing device according to claim 2, characterized in that: The sealing device (13) includes a sealing cylinder (28) fixedly connected to the installation box (19). The sealing cylinder (28) is connected to a sealing plate (29). An induction coil (30) is installed in the sealing plate (29). Insulating plates (31) are installed on both sides of the induction coil (30). An insulating sealing head (32) is installed on one side of one of the insulating plates (31).

5. The fully automatic disc aluminum foil gasket lidless sealing equipment according to claim 2, characterized in that: The bottle discharging device (14) includes an L-shaped plate (33) fixedly connected to the lower side of the installation box (19). A cup discharging cylinder (35) is fixedly connected below the L-shaped plate (33). The cup discharging cylinder (35) is connected to a cup discharging plate (34).