Production device of environment-friendly cotton carpet

Abstract

The utility model relates to the technical field of carpet production pretreatment, and discloses an environment-friendly cotton carpet production device which comprises a conveying carding table, the edge of the top face of the conveying carding table is fixedly connected with a limiting roller, and the two sides of the top face of the conveying carding table are both fixedly connected with fixing columns. A carding assembly A is fixedly connected to one side of the fixing column, a dust cover is fixedly connected to the top of the conveying carding table, and a carding assembly B is fixedly connected to one side of the dust cover. According to the production device of the environment-friendly cotton carpet, through the arrangement of the carding assembly A, the carding assembly B and the dust removal assembly, multi-face carding is achieved, dust and fiber pollution to the environment is reduced, and the situation that in the production process of the cotton carpet, short fibers and nodules appear in cotton fibers and the cotton fibers drift away in the air is avoided; the production quality of the cotton carpet is influenced, the fiber pollution is caused, the subsequent production quality of the cotton carpet is improved, and the environment is protected.

Description

Technical Field

[0001] The utility model relates to the technical field of carpet production pretreatment, in particular to a production device for environment-friendly cotton carpets. Background Technique

[0002] With the improvement of people's living standards and the enhancement of environmental protection awareness, the choice of home decoration materials is more and more inclined to the concept of environmental protection and comfort. As an important part of home decoration, the performance of carpets directly affects the quality and comfort of the living environment. Xinjiang cotton can be used as the main raw material for producing carpets. By using its characteristics of long fiber and high toughness, the density and durability of carpets can be improved.

[0003] When the existing cotton carpet production devices on the market are in use, there are generally problems of low production efficiency and imperfect environmental protection measures, which are likely to cause waste of resources and environmental pollution and cannot meet the market's demand for efficient and environmental protection production. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] The technical problem solved by the utility model is to provide a production device for environment-friendly cotton carpets with high practicability, which can be operated simply and has a relatively simple structure, and solves the problems that the existing cotton carpet production devices generally have low production efficiency, imperfect environmental protection measures, are likely to cause waste of resources and environmental pollution and cannot meet the market's demand for efficient and environmental protection production mentioned in the above background technique.

[0006] (2) Technical Solutions

[0007] To achieve the above purposes, the utility model is realized through the following technical solutions: A production device for environment-friendly cotton carpets, including a conveying and carding table, the edge of the top surface of the conveying and carding table is fixedly connected with a limiting roller, both sides of the top surface of the conveying and carding table are fixedly connected with fixed columns, one side of the fixed column is fixedly connected with a carding component A, the top of the conveying and carding table is fixedly connected with a dust-proof cover, one side of the dust-proof cover is fixedly connected with a carding component B, the top end of the dust-proof cover is fixedly connected with a dust removal component, one side of the conveying and carding table is fixedly connected with a treatment area, the middle of the treatment area is divided into a bleaching area and a cleaning area by a baffle, both sides of the inner wall of the bleaching area are fixedly connected with receiving rollers, the top surface of the cleaning area is fixedly connected with a cleaning cover, one side of the cleaning area is fixedly connected with a treatment box, a filtering component is arranged inside the treatment box, the top surface of the treatment box is fixedly connected with a circulating component and a cleaning component, one side of the treatment area is fixedly connected with a water squeezing area, the top surface of the water squeezing area is fixedly connected with a squeezing roller, and one side of the water squeezing area is fixedly connected with a drying device body.

[0008] As a further solution of the present utility model, the A carding assembly includes a servo motor fixedly connected to one side of the fixed column. The output end of the servo motor is spline-connected with a transmission rod. One end of the transmission rod is fixedly connected with a main rotating wheel. One end of the main rotating wheel is fixedly connected with an A carding roller. The surface of the main rotating wheel is sleeved with a belt. The inside of the belt is rotationally connected with an auxiliary rotating wheel. One end of the auxiliary rotating wheel is fixedly connected with a connecting roller. The A carding roller is convenient for carding the bottom surface of the cotton fiber.

[0009] As a further solution of the present utility model, the B carding assembly includes a driving motor fixedly connected to one side of the dust-proof cover. The output end of the driving motor is spline-connected with a transmission rod. One end of the transmission rod is fixedly connected with a B carding roller. The B carding roller is convenient for carding the top surface of the cotton fiber.

[0010] As a further solution of the present utility model, the dust removal assembly includes a dust suction pump fixedly connected to the top end of the dust-proof cover. The input end of the dust suction pump communicates with the inside of the dust-proof cover. The output end of the dust suction pump communicates with an output pipe. One end of the output pipe is fixedly connected with a dust removal cylinder. The inside of the dust removal cylinder is provided with a dust removal cloth bag. The dust removal cloth bag is convenient for adsorbing dust.

[0011] As a further solution of the present utility model, the filtering assembly includes a double-layer filter screen frame arranged inside the processing box. The inside of the double-layer filter screen frame is provided with an activated carbon filter layer. The top surface of the activated carbon filter layer is provided with a filter fine cloth. The filter fine cloth is convenient for filtering impurities.

[0012] As a further solution of the present utility model, the circulation assembly includes a circulation pump fixedly connected to the top surface of the processing box. The output end of the circulation pump is connected through an A circulation pipe. The surface of the A circulation pipe is fixedly connected with a B circulation pipe. The B circulation pipe is convenient for transporting the water in the water squeezing area to the processing box.

[0013] As a further solution of the present utility model, the cleaning assembly includes a water pump fixedly connected to the top surface of the processing box. The output end of the water pump is connected through a delivery pipe. One end of the delivery pipe is connected through a shunt pipe. The bottom end of the shunt pipe is connected through a plurality of spray heads. The input end of the water pump is connected through one side of the processing box. The spray heads are convenient for spraying water to wash the cotton fiber after hydrogen peroxide bleaching.

[0014] (III) Beneficial effects

[0015] The present utility model provides a production device for an environment-friendly cotton carpet, which has the following beneficial effects:

[0016] 1. The production device of the environment-friendly cotton carpet, through the settings of A carding component, B carding component and dust removal component, when in use, the driving motor will be started, and the B carding roller will cooperate with the conveying part to card the surface of cotton fibers. The servo motor will be started, and the main rotating wheel will drive the auxiliary rotating wheel to rotate. The A carding roller will card the bottom surface of the passing cotton fibers, removing impurities such as short fibers, nodules and dust on both sides of the cotton fibers. The dust suction pump will be started to adsorb the short fibers, nodules and dust and other impurities combed out into the dust removal cylinder for collection, so as to achieve multi-faceted carding and reduce the pollution of dust and fibers to the environment, avoiding the appearance of short fibers and nodules in cotton fibers and the dispersion of cotton fibers in the air during the production process of cotton carpets, which affects the production quality of cotton carpets and causes fiber pollution, and helps to improve the subsequent production quality of cotton carpets and environmental protection.

[0017] 2. The production device of the environment-friendly cotton carpet, through the settings of bleaching area, cleaning area, filtering component, circulating component and cleaning component, when the cotton fibers of the cotton carpet are pre-treated, hydrogen peroxide bleaching agent will be added in the bleaching area. The already carded cotton fibers will pass through the bottom of the receiving roller for conveying and bleaching, and then be transmitted to the cleaning area. The circulating pump will transport the water in the cleaning area and the water squeezing area to the treatment tank, and the water will be filtered through the double-layer filter screen frame, activated carbon filter layer and filter fine cloth. The water pump will be started to transport the clean water through the conveying pipe to the shunt pipe, and then the sprinkler head will output the water to wash the bleached cotton fibers, and the squeezing roller will squeeze out the water, so as to improve the whiteness and gloss of the cotton fibers, obtain high-quality cotton fibers and recycle water resources, avoiding the need for washing after the post-processing of cotton carpets and discharging the water after washing, increasing the production cycle and wasting water resources, improving work efficiency and saving water resources, and at the same time meeting the requirements of high-efficiency production and environmental protection production. Brief Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the dust removal component of the present utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the A carding component of the present utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the cleaning component of the present utility model;

[0022] Figure 5 It is a schematic diagram of the structure of the filtering component and the circulating component of the present utility model.

[0023] In the figure: 1, transfer and carding table; 2, limit roller; 3, fixed column; 4, A carding assembly; 401, servo motor; 402, main driving wheel; 403, A carding roller; 404, belt; 405, auxiliary driving wheel; 406, connecting roller; 5, dust cover; 6, B carding assembly; 601, driving motor; 602, B carding roller; 7, dust removal assembly; 701, dust suction pump; 702, output pipe; 703, dust removal cylinder; 704, dust removal cloth bag; 8, bleaching area; 9, cleaning area; 10, receiving roller; 11, cleaning cover; 12, treatment box; 13, filtering assembly; 1301, double-layer filter screen frame; 1302, activated carbon filtering layer; 1303, filtering fine cloth; 14, circulation assembly; 1401, circulation pump; 1402, A circulation pipe; 1403, B circulation pipe; 15, cleaning assembly; 1501, water pump; 1502, delivery pipe; 1503, shunt pipe; 1504, spraying head; 16, water squeezing area; 17, squeezing roller; 18, drying device body. Detailed implementation manner

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figures 1 to 5, the utility model provides a technical solution: a production device for an environment-friendly cotton carpet, including a conveying and carding table 1. Limiting rollers 2 are fixedly connected to the edges of the top surface of the conveying and carding table 1. Fixed columns 3 are fixedly connected to both sides of the top surface of the conveying and carding table 1. An A carding component 4 is fixedly connected to one side of the fixed column 3. A dust-proof cover 5 is fixedly connected to the top of the conveying and carding table 1. A B carding component 6 is fixedly connected to one side of the dust-proof cover 5. A dust-removing component 7 is fixedly connected to the top end of the dust-proof cover 5. Through the settings of the A carding component 4, the B carding component 6 and the dust-removing component 7, multi-faceted carding is achieved, and dust and fiber pollution of the environment are reduced. It avoids the appearance of short fluff and nodules in cotton fibers and the dispersion of cotton fibers in the air during the production process of cotton carpets, which affects the production quality of cotton carpets and causes fiber pollution, and helps to improve the subsequent production quality of cotton carpets and environmental protection. One side of the conveying and carding table 1 is fixedly connected with a processing area. The middle of the processing area is divided into a bleaching area 8 and a cleaning area 9 by a baffle. Receiving rollers 10 are fixedly connected to both sides of the inner wall of the bleaching area 8. A cleaning cover 11 is fixedly connected to the top surface of the cleaning area 9. A processing box 12 is fixedly connected to one side of the cleaning area 9. A filtering component 13 is arranged inside the processing box 12. A circulating component 14 and a cleaning component 15 are fixedly connected to the top surface of the processing box 12. Through the settings of the bleaching area 8, the cleaning area 9, the filtering component 13, the circulating component 14 and the cleaning component 15, the whiteness and glossiness of cotton fibers are improved, and the functions of obtaining high-quality cotton fibers and recycling water resources are achieved. It avoids the need for post-processing cleaning of cotton carpets and discharging water after cleaning, increases the production cycle and wastes water resources, improves work efficiency and saves water resources, and at the same time meets the requirements of high-efficiency production and environmental protection production. One side of the processing area is fixedly connected with a water squeezing area 16. A squeezing roller 17 is fixedly connected to the top surface of the water squeezing area 16. A drying device body 18 is fixedly connected to one side of the water squeezing area 16;

[0026] The A carding component 4 includes a servo motor 401 fixedly connected to one side of the fixed column 3. The output end of the servo motor 401 is spline-connected with a transmission rod. One end of the transmission rod is fixedly connected with a main rotating wheel 402. One end of the main rotating wheel 402 is fixedly connected with an A carding roller 403. A belt 404 is sleeved on the surface of the main rotating wheel 402. An auxiliary rotating wheel 405 is rotatably connected inside the belt 404. One end of the auxiliary rotating wheel 405 is fixedly connected with a connecting roller 406. Through the setting of the A carding component 4, the function of carding the bottom surface of cotton fibers is achieved;

[0027] The B carding component 6 includes a driving motor 601 fixedly connected to one side of the dust-proof cover 5. The output end of the driving motor 601 is spline-connected with a transmission rod. One end of the transmission rod is fixedly connected with a B carding roller 602. Through the setting of the B carding component 6, the function of carding the top surface of cotton fibers is achieved;

[0028] The dust removal component 7 includes a dust suction pump 701 fixedly connected to the top end of the dust-proof cover 5. The input end of the dust suction pump 701 communicates with the inside of the dust-proof cover 5, and the output end of the dust suction pump 701 is communicated with an output pipe 702. One end of the output pipe 702 is fixedly connected to a dust removal cylinder 703, and a dust removal cloth bag 704 is arranged inside the dust removal cylinder 703. Through the setting of the dust removal component 7, the function of dust removal is achieved;

[0029] The filtering component 13 includes a double-layer filter screen frame 1301 arranged inside the processing box 12. An activated carbon filter layer 1302 is arranged inside the double-layer filter screen frame 1301, and a filtering fine cloth 1303 is arranged on the top surface of the activated carbon filter layer 1302. Through the setting of the filtering component 13, the function of filtering water is achieved;

[0030] The circulation component 14 includes a circulation pump 1401 fixedly connected to the top surface of the processing box 12. The output end of the circulation pump 1401 is connected through an A circulation pipe 1402, and a B circulation pipe 1403 is fixedly connected to the surface of the A circulation pipe 1402. Through the setting of the circulation component 14, the function of collecting the water in the cleaning area 9 and the squeezing area 16 and reusing it is achieved;

[0031] The cleaning component 15 includes a water pump 1501 fixedly connected to the top surface of the processing box 12. The output end of the water pump 1501 is connected through a delivery pipe 1502. One end of the delivery pipe 1502 is connected through a shunt pipe 1503, and the bottom end of the shunt pipe 1503 is connected through a plurality of spray heads 1504. The input end of the water pump 1501 is connected to one side of the processing box 12. Through the setting of the cleaning component 15, the function of cleaning the cotton fibers is achieved;

[0032] In the present utility model, the working steps of the device are as follows:

[0033] The first step: When in use, start the driving motor 601, and the B carding roller 602 cooperates with the conveying part to card the surface of the cotton fibers. Start the servo motor 401, and the main rotating wheel 402 drives the auxiliary rotating wheel 405 to rotate. The A carding roller 403 cards the bottom surface of the passing cotton fibers, and removes impurities such as short fibers, nodules, and dust on both sides of the cotton fibers. Start the dust suction pump 701, and adsorb the short fibers, nodules, and dust and other impurities carded out into the dust removal cylinder 703 for collection;

[0034] Second step: When the cotton fibers of the cotton carpet are pretreated, hydrogen peroxide bleaching agent is added into the bleaching area 8. The well-combed cotton fibers are conveyed through the bottom of the receiving roller 10 for bleaching, and then conveyed to the cleaning area 9. The circulating pump 1401 transports the water in the cleaning area 9 and the water squeezing area 16 to the treatment tank 12. The water is filtered by the double-layer filter screen frame 1301, the activated carbon filter layer 1302 and the filter fine cloth 1303. Then the water pump 1501 is started, and the clean water is conveyed through the conveying pipe 1502 to the shunt pipe 1503, and then the water is output by the sprinkler head 1504 to wash the bleached cotton fibers, and the squeezing roller 17 squeezes out the water.

[0035] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. On the basis of this design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that those skilled in the art understand the principle of the above-mentioned invention, the specific power mechanism, power supply system and control system can be clearly known. The control mode of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art.

[0036] The standard parts used can be purchased from the market, and can also be customized according to the description of the specification and drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets and welding in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, and the components known to those skilled in the art, their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods.

[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly cotton carpet production device, including a conveying and carding table (1), characterized in that: A limiting roller (2) is fixedly connected to the edge of the top surface of the conveying and carding table (1). Fixed columns (3) are fixedly connected to both sides of the top surface of the conveying and carding table (1). An A carding assembly (4) is fixedly connected to one side of the fixed column (3). A dust-proof cover (5) is fixedly connected to the top of the conveying and carding table (1). A B carding assembly (6) is fixedly connected to one side of the dust-proof cover (5). A dust-removing assembly (7) is fixedly connected to the top end of the dust-proof cover (5). A processing area is fixedly connected to one side of the conveying and carding table (1). The middle of the processing area is divided into a bleaching area (8) and a cleaning area (9) by a baffle. Receiving rollers (10) are fixedly connected to both sides of the inner wall of the bleaching area (8). A cleaning cover (11) is fixedly connected to the top surface of the cleaning area (9). A processing box (12) is fixedly connected to one side of the cleaning area (9). A filtering assembly (13) is arranged inside the processing box (12). A circulating assembly (14) and a cleaning assembly (15) are fixedly connected to the top surface of the processing box (12). A water squeezing area (16) is fixedly connected to one side of the processing area. A squeezing roller (17) is fixedly connected to the top surface of the water squeezing area (16). A drying device body (18) is fixedly connected to one side of the water squeezing area (16).

2. The production device of an environment-friendly cotton carpet according to claim 1, characterized in that: The A carding assembly (4) includes a servo motor (401) fixedly connected to one side of the fixed column (3). The output end of the servo motor (401) is splined with a transmission rod. One end of the transmission rod is fixedly connected with a main rotating wheel (402). One end of the main rotating wheel (402) is fixedly connected with an A carding roller (403). A belt (404) is sleeved on the surface of the main rotating wheel (402). An auxiliary rotating wheel (405) is rotatably connected inside the belt (404). One end of the auxiliary rotating wheel (405) is fixedly connected with a connecting roller (406).

3. The production device of an environment-friendly cotton carpet according to claim 1, characterized in that: The B carding assembly (6) includes a driving motor (601) fixedly connected to one side of the dust-proof cover (5). The output end of the driving motor (601) is splined with a transmission rod. One end of the transmission rod is fixedly connected with a B carding roller (602).

4. The production device of an environment-friendly cotton carpet according to claim 1, characterized in that: The dust-removing assembly (7) includes a dust suction pump (701) fixedly connected to the top end of the dust-proof cover (5). The input end of the dust suction pump (701) communicates with the inside of the dust-proof cover (5). The output end of the dust suction pump (701) communicates with an output pipe (702). One end of the output pipe (702) is fixedly connected with a dust-removing cylinder (703). A dust-removing cloth bag (704) is arranged inside the dust-removing cylinder (703).

5. The production device of an environment-friendly cotton carpet according to claim 1, characterized in that: The filtering assembly (13) includes a double-layer filter screen frame (1301) arranged inside the processing box (12). An activated carbon filter layer (1302) is arranged inside the double-layer filter screen frame (1301). A filter fine cloth (1303) is arranged on the top surface of the activated carbon filter layer (1302).

6. The production device of an environment-friendly cotton carpet according to claim 1, characterized in that: The circulation component (14) includes a circulation pump (1401) fixedly connected to the top surface of the processing tank (12). The output end of the circulation pump (1401) is connected through a circulation pipe A (1402), and a circulation pipe B (1403) is fixedly connected to the surface of the circulation pipe A (1402).

7. The production device of an environment-friendly cotton carpet according to claim 1, characterized in that: The cleaning component (15) includes a water pump (1501) fixedly connected to the top surface of the processing tank (12). The output end of the water pump (1501) is connected through a delivery pipe (1502). One end of the delivery pipe (1502) is connected through a manifold pipe (1503), and the bottom end of the manifold pipe (1503) is connected through a plurality of spray heads (1504). The input end of the water pump (1501) is connected to one side of the processing tank (12).

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