Diesel generator air filter with high reliability

Abstract

The utility model relates to the technical field of diesel generator equipment, in particular to a diesel generator air filter with high reliability, which comprises a filter shell, a base and a filter element, a limit seat is fixedly mounted on one side of the filter shell, and a first filter element fastening bolt and a second filter element fastening bolt are arranged in the limit seat. A pressure relief pipe is installed in the filter shell, the outer side of the pressure relief pipe is sleeved with a filter element, a filter element frame is fixedly installed at the upper end of the filter element, a limiting column is fixedly installed on one side of the filter element frame, and a first screw hole and a second screw hole are formed in one side of the limiting column. According to the air filter, the filter element is connected to the inner air channel through the hose clamp to be matched with the limiting column on one side of the filter element for use, the filter element can be effectively fixed and is prevented from moving due to vibration or airflow impact in the working process, and therefore the stability and reliability of the filter element are improved; the filter element can still keep a good filtering effect under high load and long-time operation, and the service life of the filter element is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of diesel generator equipment, in particular to a diesel generator air filter with high reliability. Background Technique

[0002] As an important standby power supply device, diesel generators are widely used in industrial, commercial and household fields. To ensure the normal operation of diesel generators, the performance of air filters is crucial. The main function of an air filter is to filter the air entering the diesel generator, remove dust, impurities and other particulate matters, and prevent these impurities from entering the engine interior, causing wear and damage. During the use of air filters in related technologies, problems such as loose filter element fixation and easy displacement often occur. Since diesel generators generate large vibrations and air flow impacts during operation, if the filter element cannot be firmly fixed, it is easy to cause the filter element to shift, thereby affecting the reliability of the air filter and even potentially leading to engine failures. In addition, the air filter lacks effective pressure monitoring means and cannot monitor the pressure difference between the inlet and outlet in real time, making it difficult to detect and handle abnormal conditions in the filtration system in a timely manner, affecting the reliability and safety of diesel generators. In view of this, it is necessary to improve the current air filter to solve the above problems.

[0003] The above information disclosed in this background technical section is only used to understand the background technology of the inventive concept, and therefore, it may include information that does not constitute prior art. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a diesel generator air filter with high reliability to solve the problems of loose filter element fixation and easy displacement often faced by the air filter during use in the above background technology. Since diesel generators generate large vibrations and air flow impacts during operation, if the filter element cannot be firmly fixed, it is easy to cause the filter element to shift, thereby affecting the reliability of the air filter and even potentially leading to engine failures. In addition, the air filter lacks effective pressure monitoring means and cannot monitor the pressure difference between the inlet and outlet in real time, making it difficult to detect and handle abnormal conditions in the filtration system in a timely manner, affecting the reliability and safety of diesel generators.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A diesel generator air filter with high reliability, including a filter housing, a base and a filter element. One side of the filter housing is fixedly installed with a limit seat. Inside the limit seat, there are a first filter element fastening bolt and a second filter element fastening bolt. A pressure relief pipe is installed inside the filter housing, and a filter element is sleeved outside the pressure relief pipe. The upper end of the filter element is fixedly installed with a filter element frame. One side of the filter element frame is fixedly installed with a limit post. On one side of the limit post, there are a first screw hole and a second screw hole. The first filter element fastening bolt and the second filter element fastening bolt pass through the limit seat to connect the first screw hole and the second screw hole. And a lower limit retaining ring is installed around the inner wall of the filter housing. The upper end of the filter housing is provided with a base. An upper limit retaining ring is installed around the lower end of the base. The lower limit retaining ring is meshed and connected with the upper limit retaining ring. One side of the base is installed with an air inlet pipe, and a first pressure sensor is installed inside the air inlet pipe. One side of the base is installed with an air outlet pipe, and a second pressure sensor is installed inside the air outlet pipe.

[0007] As a preferred technical solution, an outer air duct and an inner air duct are fixedly installed at the lower end of the base, and a hose clamp is provided at the upper end of the filter element frame. The filter element frame is connected to the inner air duct through the hose clamp.

[0008] As a preferred technical solution, a support plate is provided at the upper end of the base. An installation screw hole is provided on one side of the support plate. The support plate is connected to the base through a support plate bolt. A pressure gauge is fixedly installed at the upper end of the support plate. A controller is fixedly installed at the upper end of the pressure gauge. A status indicator light is fixedly installed at the upper end of the controller.

[0009] As a preferred technical solution, a manual pressure relief valve is installed at the lower end of the filter housing, and the manual pressure relief valve is connected to the pressure relief pipe inside the filter housing.

[0010] As a preferred technical solution, the controller is electrically connected to the pressure gauge, the status indicator light, the first pressure sensor and the second pressure sensor.

[0011] The beneficial effects of the present utility model are:

[0012] Through this air filter, the filter element is used in cooperation with the inner air duct connected by the hose clamp and the limit post on one side of the filter element, which can effectively fix the filter element, prevent it from shifting due to vibration or air flow impact during the working process, thereby improving the stability and reliability of the filter element, ensuring that the filter element can still maintain a good filtering effect under high load and long-term operation, and extending the service life of the filter element.

[0013] Moreover, the lower limit retaining ring installed around the inner wall of the filter housing engages with the upper limit retaining ring installed around the lower end of the base, forming a stable structure that ensures a tight connection between the filter housing and the base. The intake pipe and the outlet pipe are respectively equipped with a first pressure sensor and a second pressure sensor, which can monitor the pressure difference between the intake and the outlet in real time, provide accurate pressure data, help detect and handle abnormal situations in the filtration in a timely manner, increase the reliability of the air filter, and ensure the normal operation of the diesel generator. Brief Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of a highly reliable air filter for a diesel generator proposed by the present utility model;

[0015] Figure 2 is a schematic structural diagram of a highly reliable air filter for a diesel generator proposed by the present utility model;

[0016] Figure 3 is a schematic structural diagram of the base of a highly reliable air filter for a diesel generator proposed by the present utility model.

[0017] In the figure: 1 filter housing, 2 base, 3 intake pipe, 301 outlet pipe, 4 support plate, 5 mounting screw hole, 6 pressure gauge, 7 status indicator light, 8 support plate bolt, 9 first filter element fastening bolt, 10 second filter element fastening bolt, 11 limit seat, 12 manual pressure relief valve, 13 pressure relief pipe, 14 lower limit retaining ring, 141 upper limit retaining ring, 15 filter element frame, 16 filter element, 17 hose clamp, 18 limit post, 19 first screw hole, 20 second screw hole, 21 outer air duct, 22 inner air duct, 23 first pressure sensor, 24 second pressure sensor, 25 controller. Detailed Embodiment

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0019] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0020] In addition, the terms "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.

[0021] Referring to Figures 1-3 , a highly reliable air filter for a diesel generator, comprising a filter housing 1, a base 2 and a filter element 16. A limit seat 11 is fixedly installed on one side of the filter housing 1. A first filter element fastening bolt 9 and a second filter element fastening bolt 10 are arranged inside the limit seat 11. A pressure relief pipe 13 is installed inside the filter housing 1. The filter element 16 is sleeved outside the pressure relief pipe 13. A filter element frame 15 is fixedly installed at the upper end of the filter element 16. A limit post 18 is fixedly installed on one side of the filter element frame 15. A first screw hole 19 and a second screw hole 20 are formed on one side of the limit post 18. The first filter element fastening bolt 9 and the second filter element fastening bolt 10 penetrate through the limit seat 11 to connect the first screw hole 19 and the second screw hole 20. An outer air duct 21 and an inner air duct 22 are fixedly installed at the lower end of the base 2. And a hose clamp 17 is arranged at the upper end of the filter element frame 15. The filter element frame 15 is connected to the inner air duct 22 through the hose clamp 17.

[0022] Through this design, the filter element 16 is connected to the inner air duct 22 through the hose clamp 17 and cooperates with the limit post 18 on one side of the filter element 16, which can effectively fix the filter element 16, prevent it from shifting due to vibration or air flow impact during operation, thereby improving the stability and reliability of the filter element, ensuring that the filter element can still maintain a good filtering effect under high load and long-term operation, and extending the service life of the filter element.

[0023] Among them, a lower limit clamping ring 14 is installed around the inner wall of the filter housing 1. A base 2 is arranged at the upper end of the filter housing 1. An upper limit clamping ring 141 is installed around the lower end of the base 2. The lower limit clamping ring 14 is meshed and connected with the upper limit clamping ring 141. An air inlet pipe 3 is installed on one side of the base 2. A first pressure sensor 23 is installed inside the air inlet pipe 3. An air outlet pipe 301 is installed on one side of the base 2. A second pressure sensor 24 is installed inside the air outlet pipe 301.

[0024] With this design, the lower limit retaining ring 14 installed around the inner wall of the filter housing 1 engages with the upper limit retaining ring 141 installed around the lower end of the base 2, forming a stable structure that ensures a tight connection between the filter housing 1 and the base 2. The intake pipe 3 and the outlet pipe 301 are respectively equipped with a first pressure sensor 23 and a second pressure sensor 24, which can monitor the pressure difference between the intake and the outlet in real time, provide accurate pressure data, help to detect and handle abnormal situations in the filtration in a timely manner, and ensure the normal operation of the diesel generator.

[0025] In other embodiments, a support plate 4 is provided at the upper end of the base 2. An installation screw hole 5 is formed on one side of the support plate 4. The support plate 4 is connected to the base 2 through a support plate bolt 8. A pressure gauge 6 is fixedly installed at the upper end of the support plate 4. A controller 25 is fixedly installed at the upper end of the pressure gauge 6. A status indicator light 7 is fixedly installed at the upper end of the controller 25.

[0026] With this design, the pressure gauge 6 installed at the upper end of the support plate 4 can visually display the pressure difference between the intake and outlet pipes. When the pressure is normal, the status indicator light 7 emits green light. When there is abnormal pressure, the status indicator light 7 emits red light.

[0027] In other embodiments, a manual pressure relief valve 12 is installed at the lower end of the filter housing 1. The manual pressure relief valve 12 is connected to a pressure relief pipe 13 inside the filter housing 1.

[0028] With this design, the manual pressure relief valve 12 installed at the lower end of the filter housing 1 is connected to the internal pressure relief pipe 13. When the internal pressure is too high, the pressure relief valve 12 can be manually opened to quickly release the excess pressure, protect the safe operation of the diesel generator, realize a simple and effective pressure release method, and enhance the reliability and safety of the engine.

[0029] In other embodiments, the controller 25 is electrically connected to the pressure gauge 6, the status indicator light 7, the first pressure sensor 23, and the second pressure sensor 24.

[0030] In this embodiment, the filter element 16 is connected to the inner air duct 22 through a hose clamp 17 and used in cooperation with the limit post 18 on one side of the filter element 16, which can effectively fix the filter element 16, prevent it from shifting due to vibration or air flow impact during operation, thereby improving the stability and reliability of the filter element, ensuring that the filter element can still maintain a good filtration effect under high load and long-term operation, and extending the service life of the filter element.

[0031] Moreover, the lower limit retaining ring 14 installed around the inner wall of the filter housing 1 is meshed and connected with the upper limit retaining ring 141 installed around the lower end of the base 2, forming a stable structure and ensuring a tight connection between the filter housing 1 and the base 2. The intake pipe 3 and the outlet pipe 301 are respectively equipped with a first pressure sensor 23 and a second pressure sensor 24, which can monitor the pressure difference between the intake and the outlet in real time, provide accurate pressure data, help to detect and handle abnormal situations in the filtration in a timely manner, increase the reliability of the air filter, and ensure the normal operation of the diesel generator.

[0032] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, making equivalent substitutions or changes, should be covered within the protection scope of the present invention.

Claims

1. A diesel generator air filter with high reliability, comprising a filter housing (1), a base (2) and a filter element (16), characterized in that, On one side of the filter housing (1), a limit seat (11) is fixedly installed. Inside the limit seat (11), a first filter element fastening bolt (9) and a second filter element fastening bolt (10) are provided. Inside the filter housing (1), a pressure relief pipe (13) is installed. A filter element (16) is sleeved outside the pressure relief pipe (13). At the upper end of the filter element (16), a filter element frame (15) is fixedly installed. On one side of the filter element frame (15), a limit post (18) is fixedly installed. On one side of the limit post (18), a first screw hole (19) and a second screw hole (20) are provided. The first filter element fastening bolt (9) and the second filter element fastening bolt (10) pass through the limit seat (11) to connect the first screw hole (19) and the second screw hole (20). And a lower limit retaining ring (14) is installed around the inner wall of the filter housing (1). At the upper end of the filter housing (1), a base (2) is provided. An upper limit retaining ring (141) is installed around the lower end of the base (2). The lower limit retaining ring (14) is meshed and connected to the upper limit retaining ring (141). On one side of the base (2), an air inlet pipe (3) is installed. Inside the air inlet pipe (3), a first pressure sensor (23) is installed. On one side of the base (2), an air outlet pipe (301) is installed. Inside the air outlet pipe (301), a second pressure sensor (24) is installed.

2. The highly reliable air filter for a diesel generator according to claim 1, characterized in that, At the lower end of the base (2), an outer air duct (21) and an inner air duct (22) are fixedly installed. And at the upper end of the filter element frame (15), a hose clamp (17) is provided. The filter element frame (15) is connected to the inner air duct (22) through the hose clamp (17).

3. The highly reliable air filter for a diesel generator according to claim 1, wherein At the upper end of the base (2), a support plate (4) is provided. On one side of the support plate (4), a mounting screw hole (5) is provided. The support plate (4) is connected to the base (2) through a support plate bolt (8). At the upper end of the support plate (4), a pressure gauge (6) is fixedly installed. At the upper end of the pressure gauge (6), a controller (25) is fixedly installed. At the upper end of the controller (25), a status indicator light (7) is fixedly installed.

4. The highly reliable air filter for a diesel generator according to claim 1, characterized in that, At the lower end of the filter housing (1), a manual pressure relief valve (12) is installed. The manual pressure relief valve (12) is connected to the pressure relief pipe (13) inside the filter housing (1).

5. The highly reliable air filter for a diesel generator according to claim 3, characterized in that, The controller (25) is electrically connected to the pressure gauge (6), the status indicator light (7), the first pressure sensor (23), and the second pressure sensor (24).

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