Adjustable feeding valve for epoxy resin preparation

By using adjustable feed valves in the production of epoxy resin, using semicircular gears and gate structures to accurately control raw material flow, and equipped with protective plates and filter plate systems, the problem of inaccurate raw material proportions is solved, and production efficiency and product quality are improved.

CN223178197UActive Publication Date: 2025-08-01郑瑞飞
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Patent Information

Application Number
CN202421537954.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-08-01
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

In the prior art, inaccurate control of raw material proportions during the production process of epoxy resins, resulting in problems such as waste of raw materials and inconsistent product quality.

Method used

The adjustable feed valve is adopted to accurately control the raw material flow through semicircular gears and gate structures, and is equipped with a protective plate and filter plate system to ensure the consistency and appropriate size of the raw material quantity.

Benefits of technology

It realizes precise control of raw material quantity, reduces waste, improves production efficiency and product quality, and reduces maintenance frequency and safety risks.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223178197U_ABST
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Abstract

The utility model discloses an adjustable feed valve for epoxy resin preparation. The adjustable feeding valve for epoxy resin preparation comprises an adjustable feeding valve mechanism and a feeding valve assembly, the feeding valve assembly comprises a feeding box, a first gate and a second gate are connected and fixed at the two side ends of the feeding box through rotating guide columns, and the opening angle of the two gates can be accurately controlled by adjusting a semicircular gear, so that the feeding valve assembly is convenient to adjust. Therefore, the amount of raw materials entering the production preparation box each time is controlled, the consistency and accuracy of the raw material amount in the machining process are ensured, the situation that the raw materials are excessive or insufficient due to misoperation can be reduced by controlling the opening and closing degree of the gate, waste or quality problems in the production process are avoided, the requirement for manual operation is reduced, and the production efficiency is improved. The efficiency and the speed of the feeding process are improved, and meanwhile, the dependence on operators is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of adjustable feed valves for epoxy resin preparation, and particularly relates to an adjustable feed valve for epoxy resin preparation. Background Technique

[0002] The adjustable feed valve for epoxy resin preparation is a device for controlling the feed flow rate and pressure of raw materials. During the production process of epoxy resin, it is usually necessary to mix various raw materials in precise proportions and control their feeding rates to ensure the stability of the reaction process and the consistency of product quality. The adjustable feed valve can precisely control the flow rate and pressure of raw materials by adjusting the opening of the valve or other mechanical structures, so as to meet the production requirements under different process parameters.

[0003] In the prior art, a technical solution of an adjustable feed valve for epoxy resin production is disclosed. A production device is fixedly connected to the top of a base, a feed valve main body is fixedly connected to the top of the production device, a power box is fixedly connected to the left side of the feed valve main body, a power assembly is arranged on the power box, a connecting plate is fixedly connected to the power assembly, the right side of the connecting plate extends into the feed valve main body and is fixedly connected to a placement plate, the right side of the placement plate is slidably connected to the right inner wall of the feed valve main body, a groove is formed in the top of the placement plate, a rotary motor is fixedly connected to the bottom inner wall of the groove, a turntable is fixedly connected to the output shaft of the rotary motor, a plurality of filter screens are arranged on the turntable, the mesh numbers of the plurality of filter screens are different, a feed hopper is arranged on the top of the feed valve main body, a feed port is formed in the top of the placement plate, a connecting pipe is fixedly connected to the bottom of the feed port, and the bottom end of the connecting pipe extends into the production device and is connected to the feed inlet of the production device. The filter screen is adjusted according to actual needs, so that the particle size of the epoxy resin raw materials can be screened, different production requirements can be met, and the filter screen can move longitudinally and reciprocally.

[0004] In this solution, during the production process of epoxy resin, it is usually necessary to mix various raw materials in precise proportions. Since the epoxy resin raw material particles are poured into the device from the feed inlet manually, it may be improperly controlled and poured into the production device too much, resulting in inaccurate proportions of the epoxy resin raw materials.

[0005] Therefore, it is necessary to provide an adjustable feed valve for epoxy resin preparation to solve the above technical problems. Summary of the Utility Model

[0006] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an adjustable feed valve for epoxy resin preparation, which can control the proportion of epoxy resin raw materials poured into the production device and reduce the waste of epoxy resin raw material resources.

[0007] To achieve the above object, the technical scheme adopted by the utility model is as follows:

[0008] An adjustable feed valve for epoxy resin preparation includes: an adjustable feed valve mechanism and a feed valve assembly, the feed valve assembly includes a feed box, the two side ends of the feed box connect and fix the first gate and the second gate through rotating guide pillars, one end of the first gate and the second gate are connected and fixed to the rotating guide pillars by welding, the outer side of the rotating guide pillar is connected and fixed to the first semicircular gear and the second semicircular gear by welding, the teeth of the first semicircular gear and the second semicircular gear are butted against each other, one end of the first gate and the second gate is connected and fixed to the rolling bearing by screws, the interior of the rolling bearing is connected with a connecting guide pillar, one end of the connecting guide pillar is connected and fixed to the lifting guide pillar by welding, the lifting guide pillar is installed inside the lifting cylinder, and one end of the lifting cylinder is connected and fixed to the fixed block by a movable bolt.

[0009] Preferably, one end of the first gate and the second gate are connected and fixed to the protective plate by screws.

[0010] Preferably, both side ends of the feed box are connected and fixed by connecting rods by welding, and one end of the connecting rod is connected and fixed to the bracket plate by screws.

[0011] Preferably, a leakage hole is opened inside the feed box, and the upper end of the leakage hole of the feed box is connected with a square box groove through which one end of the square box groove is connected and fixed to the first hydraulic cylinder and the second hydraulic cylinder by a screw, and the first hydraulic cylinder and the second hydraulic cylinder are installed with a push rod, and one end of the push rod is connected and fixed to the first filter plate and the second filter plate by a bolt.

[0012] Preferably, one end of the first filter plate and the second filter plate is connected and fixed with a movable guide column by a bolt, and the movable guide column is installed inside the sleeve column, and the sleeve column is connected to both side ends of the square box groove by penetrating.

[0013] Preferably, the lower end of the bracket plate is connected and fixed to the production preparation box by bolts, and the lower end of the production preparation box is connected and fixed to the supporting chassis by bolts.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] (1) The utility model can accurately control the opening angle of the two gates by adjusting the semicircular gears, thereby controlling the amount of raw materials entering the production preparation box each time, ensuring the consistency and accuracy of the raw material amount during the processing process. By controlling the opening and closing degree of the gates, it can reduce the situation of excessive or insufficient raw materials caused by operational errors, thereby avoiding waste or quality problems in the production process, reducing the need for manual operation, improving the efficiency and speed of the feeding process, and reducing dependence on operators.

[0016] (2) By utilizing the protective plate, the present utility model prevents the friction between the two gates during the opening and closing process, reduces the damage caused by collision, thereby reducing the maintenance frequency and cost, avoids the impact between the gates, and reduces the possible safety risks.

[0017] (3) By utilizing the first filter plate, the second filter plate, the hydraulic cylinder, the push rod, the moving guide post and the sleeve column, the first filter plate blocks large epoxy resin raw material particles, ensuring that only particles of appropriate size enter the next process, which helps to improve the quality of the final product, effectively screens the appropriate size of epoxy resin raw material particles, and can keep the filter plate moving back and forth, ensuring that the filter plate does not get blocked. By moving the moving guide post inside the sleeve column, the movement stability of the first filter plate and the second filter plate can be maintained. Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of the adjustable feed valve for epoxy resin preparation provided by the present utility model;

[0019] Figure 2 is a schematic structural diagram of the feed valve assembly of the adjustable feed valve for epoxy resin preparation provided by the present utility model;

[0020] Figure 3 is a schematic structural diagram of the feed box of the adjustable feed valve for epoxy resin preparation provided by the present utility model;

[0021] Figure 4 is a schematic structural diagram of the hydraulic cylinder and the square box groove of the adjustable feed valve for epoxy resin preparation provided by the present utility model;

[0022] Figure 5 is a schematic structural diagram of the filter plate of the adjustable feed valve for epoxy resin preparation provided by the present utility model;

[0023] Among them, the names corresponding to the reference numerals are: 100, adjustable feed valve mechanism; 101, production preparation box; 102, support chassis; 103, terminal controller; 104, support plate; 200, feed valve assembly; 201, feed box; 202, connecting rod; 203, fixed block; 204, movable bolt; 205, lifting cylinder; 206, lifting guide post; 207, connecting guide post; 208, rolling bearing; 209, rotating guide post; 210, first semi-circular gear; 211, second semi-circular gear; 212, second gate; 213, first gate; 214, protective plate; 215, leakage hole; 216, first hydraulic cylinder; 217, second hydraulic cylinder; 218, sleeve column; 219, square box groove; 220, first filter plate; 221, second filter plate; 223, moving guide post; 224, push rod. Detailed implementation mode

[0024] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments. The implementation modes of the present utility model include but are not limited to the following embodiments.

[0025] First embodiment:

[0026] As Figure 1-2 shown, the adjustable feed valve for epoxy resin preparation provided by the present utility model includes: an adjustable feed valve mechanism 100 and a feed valve assembly 200. The feed valve assembly 200 includes a feed tank 201. The two side ends of the feed tank 201 are connected and fixed to a first gate 212 and a second gate 213 through rotating guide columns 209. The rotating guide columns 209 can rotate on both sides of the feed tank 201. One ends of the first gate 212 and the second gate 213 are connected and fixed to the rotating guide columns 209 by welding. The outer sides of the rotating guide columns 209 are connected and fixed to a first semi-circular gear 210 and a second semi-circular gear 211 by welding. The teeth of the first semi-circular gear 210 and the second semi-circular gear 211 are mutually butted. One ends of the first gate 212 and the second gate 213 are connected and fixed to a rolling bearing 208 by screws. A connecting guide column 207 is connected through the inside of the rolling bearing 208. The connecting guide column 207 can rotate inside the rolling bearing 208. One end of the connecting guide column 207 is connected and fixed to a lifting guide column 206 by welding. The lifting guide column 206 is installed inside a lifting cylinder 205. One end of the lifting cylinder 205 is connected and fixed to a fixed block 203 through a movable bolt 204. In actual use, when the staff pours epoxy resin raw material particles into the feed tank 201 and pours them into the inside of the production preparation tank 101 through the leakage holes 215 of the feed tank 201 for further processing. By driving the lifting cylinder 205 to move the lifting guide column 206, when the lifting guide column 206 moves backward, and the first gate 212 and the second gate 213 rotate through the first semi-circular gear 210 and the second semi-circular gear 211, then the first gate 212 and the second gate 213 are opened. When the first semi-circular gear 210 and the second semi-circular gear 211 are adjusted and rotated, the opening angle of the first gate 212 and the second gate 213 can be adjusted, and the amount of epoxy resin raw material particles poured into the inside of the production preparation tank 101 can be controlled to be too much or too little, reducing problems such as too much epoxy resin raw material particles being poured into the production preparation tank 101.

[0027] In this embodiment, by using the gate, the semi-circular gear, the lifting guide post 206, the lifting cylinder 205, the rolling bearing 208, and the connecting guide post 207, the opening angle of the two gates can be accurately controlled by adjusting the semi-circular gear, so as to control the amount of raw materials entering the production preparation box 101 each time, ensuring the consistency and accuracy of the amount of raw materials during the processing. By controlling the opening and closing degree of the gate, the situation of excessive or insufficient raw materials caused by operational errors can be reduced, thus avoiding waste or quality problems during the production process, reducing the need for manual operation, improving the efficiency and speed of the feeding process, and at the same time reducing the dependence on operators.

[0028] Second Embodiment:

[0029] As Figure 2 shown, one end of the first gate 212 and the second gate 213 is connected and fixed to the protective plate 214 by screws. The protective plate 214 is made of rubber material and is elastic. Through the protective plate 214, the contact and collision between the first gate 212 and the second gate 213 can be avoided, reducing the wear and collision situation.

[0030] In this embodiment, by using the protective plate 214, the friction between the two gates during the opening and closing process is prevented, and the damage caused by collision is reduced, thus reducing the maintenance frequency and cost, avoiding the impact between the gates, and reducing the possible safety risks.

[0031] Third Embodiment:

[0032] As Figure 1 shown, both side ends of the feeding box 201 are connected and fixed to the connecting rod 202 by welding, and one end of the connecting rod 202 is connected and fixed to the support plate 104 by screws.

[0033] Fourth Embodiment:

[0034] As Figure 1 、 Figures 3-5As shown in the figure, a leakage hole 215 is provided inside the feed box 201. The upper end of the leakage hole 215 of the feed box 201 is connected through penetration with a square box groove 219. One end of the square box groove 219 is connected and fixed with a first hydraulic cylinder 216 and a second hydraulic cylinder 217 by screws. The first hydraulic cylinder 216 and the second hydraulic cylinder 217 are equipped with push rods 224. One end of the push rod 224 is connected and fixed with a first filter plate 220 and a second filter plate 221 by bolts. The first filter plate 220 can block large epoxy resin raw material particles, while the disinfection particles will enter the second filter plate 221, and then enter the internal leakage hole 215 of the feed box 201 from the second filter plate 221, and finally be poured into the production preparation box 101. One end of the first filter plate 220 and the second filter plate 221 is connected and fixed with a moving guide post 223 by bolts. The moving guide post 223 is installed inside a sleeve column 218. The sleeve column 218 is connected through penetration on both side ends of the square box groove 219. During actual use, when the epoxy resin raw material particles are poured into the inside of the feed box 201, the first hydraulic cylinder 216 and the second hydraulic cylinder 217 are driven to move the push rod 224 to move back and forth, further driving the first filter plate 220 and the second filter plate 221 to move. The first filter plate 220 can block large epoxy resin raw material particles, while the disinfection particles will enter the second filter plate 221, and then enter the internal leakage hole 215 of the feed box 201 from the second filter plate 221, and finally be poured into the production preparation box 101. Then, through the movement of the moving guide post 223 inside the sleeve column 218, the movement stability of the first filter plate 220 and the second filter plate 221 can be maintained.

[0035] In this embodiment, by using the first filter plate 220, the second filter plate 221, the hydraulic cylinders, the push rod 224, the moving guide post 223 and the sleeve column 218, the first filter plate 220 blocks large epoxy resin raw material particles, ensuring that only particles of appropriate size enter the next step of processing, which helps to improve the quality of the final product, effectively screen the appropriate size of epoxy resin raw material particles, and the filter plate can be kept moving back and forth, which can ensure that the filter plate does not get blocked. Through the movement of the moving guide post 223 inside the sleeve column 218, the movement stability of the first filter plate 220 and the second filter plate 221 can be maintained.

[0036] Fifth Embodiment:

[0037] As Figure 1 shown, the lower end of the support plate 104 is connected and fixed with the production preparation box 101 by bolts. The lower end of the production preparation box 101 is connected and fixed with the support chassis 102 by bolts.

[0038] In use, first, when the staff pour the epoxy resin raw material particles into the feed box 201, and pour them into the interior of the production preparation box 101 through the leakage holes 215 of the feed box 201 for further processing. When the lifting guide column 206 is moved by driving the lifting cylinder 205, and when the lifting guide column 206 moves backward, and the first gate 212 and the second gate 213 rotate through the first semi-circular gear 210 and the second semi-circular gear 211, then the first gate 212 and the second gate 213 are opened. When the first semi-circular gear 210 and the second semi-circular gear 211 are adjusted to rotate, the opening angle of the first gate 212 and the second gate 213 can be adjusted, and the amount of epoxy resin raw material particles poured into the interior of the production preparation box 101 can be controlled to be too much or too little, reducing problems such as too much epoxy resin raw material particles being poured into the production preparation box 101. By driving the first hydraulic cylinder 216 and the second hydraulic cylinder 217 to move the push rod 224 back and forth, the first filter plate 220 and the second filter plate 221 are further driven to move. The first filter plate 220 can block large epoxy resin raw material particles, while the disinfection particles will enter the second filter plate 221, and then enter the leakage holes 215 inside the feed box 201 from the second filter plate 221, and finally be poured into the interior of the production preparation box 101. After that, the moving guide column 223 moves inside the sleeve column 218.

[0039] The above embodiments are only one of the preferred embodiments of the present invention and should not be used to limit the protection scope of the present invention. Any meaningless changes or retouches made in the main design concept and spirit of the present invention, as long as the technical problems solved are still the same as those of the present invention, should be included in the protection scope of the present invention.

Claims

1. An adjustable feed valve for epoxy resin preparation, characterized in that, Including: An adjustable feed valve mechanism (100) and a feed valve assembly (200). The feed valve assembly (200) includes a feed box (201). Both side ends of the feed box (201) connect and fix a first gate (212) and a second gate (213) through rotating guide columns (209). One ends of the first gate (212) and the second gate (213) connect and fix the rotating guide columns (209) by welding. The outer sides of the rotating guide columns (209) connect and fix a first semi-circular gear (210) and a second semi-circular gear (211) by welding. The teeth of the first semi-circular gear (210) and the second semi-circular gear (211) are butted against each other. One ends of the first gate (212) and the second gate (213) connect and fix a rolling bearing (208) by screws. A connecting guide column (207) penetrates through the inside of the rolling bearing (208). One end of the connecting guide column (207) connects and fixes a lifting guide column (206) by welding. The lifting guide column (206) is installed inside a lifting cylinder (205). One end of the lifting cylinder (205) connects and fixes a fixed block (203) through a movable bolt (204).

2. The adjustable feed valve for preparing epoxy resin according to claim 1, wherein, One ends of the first gate (212) and the second gate (213) connect and fix a protective plate (214) by screws.

3. An adjustable feed valve for preparing epoxy resin according to claim 1, characterized in that, Both side ends of the feed box (201) connect and fix a connecting rod (202) by welding. One end of the connecting rod (202) connects and fixes a support plate (104) by screws.

4. An adjustable feed valve for preparing epoxy resin according to claim 3, characterized in that, A leakage hole (215) is formed inside the feed box (201). The upper end of the leakage hole (215) of the feed box (201) penetrates and connects with a square box groove (219). One end of the square box groove (219) connects and fixes a first hydraulic cylinder (216) and a second hydraulic cylinder (217) by screws. The first hydraulic cylinder (216) and the second hydraulic cylinder (217) are equipped with push rods (224). One end of the push rod (224) connects and fixes a first filter plate (220) and a second filter plate (221) by bolts.

5. An adjustable feed valve for preparing epoxy resin according to claim 4, characterized in that, One ends of the first filter plate (220) and the second filter plate (221) connect and fix a moving guide column (223) by bolts. The moving guide column (223) is installed inside a sleeve column (218). The sleeve column (218) penetrates and connects with both side ends of the square box groove (219).

6. An adjustable feed valve for the preparation of epoxy resin according to claim 3, characterized in that, The lower end of the support plate (104) connects and fixes a production preparation box (101) by bolts. The lower end of the production preparation box (101) connects and fixes a support chassis (102) by bolts.