Automatic pollution discharge mechanism for intelligent heating system
By introducing a combination of microbubble filter integrated ball valve and electric control valve in the heating system, the problem of manual sewage discharge in the existing heating system is solved, and automatic sewage discharge is achieved, simplifying the installation process and improving the reliability and convenience of the system.
Patent Information
- Application Number
- CN202421296597.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The filter device in the existing heating pipeline requires manual sewage discharge, which has low intelligent automation, complex installation and high cost, and inconsistent interfaces lead to reduced connection complexity and reliability.
The integrated microbubble filter ball valve is combined with an electric control valve to achieve automatic sewage discharge. Through the management of intelligent heating system, the structure design of the ball valve and filter element cavity is simplified, the number of joints is reduced, and reliability is improved.
It realizes automatic sewage discharge of the heating system, simplifies the installation process, improves reliability and ease of use, and reduces costs.
Smart Images

Figure CN223178930U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating pipelines, in particular to an automatic sewage discharge mechanism for an intelligent heating system. Background Art
[0002] In daily life, floor heating or wall heating uses pipes to transport hot water to achieve heating. Due to the pipe material, water quality and other factors, pollutants such as scale and rust may exist in the water in the delivery pipes. Therefore, it is necessary to install a filtering and decontamination device in the heating pipes to remove pollutants.
[0003] In the prior art, a filter screen cleaner device is usually installed in the heating pipeline for filtering. The cleaner in the prior art is usually a separate accessory and needs to be connected to a control valve for control. On the one hand, it increases the installation process, resulting in low installation efficiency and high cost. On the other hand, since the cleaner and valve usually come from different manufacturers and the interface sizes are inconsistent, it is necessary to add an adapter or transition connecting pipe for connection and installation, resulting in complicated pipeline connection, increased cost and reduced reliability. In addition, the cleaner in the prior art mostly uses manual sewage discharge, which is inconvenient to use and has a low degree of intelligent automation.
[0004] In order to solve the above problems, the utility model provides an automatic sewage discharge mechanism for an intelligent heating system. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic sewage discharge mechanism for an intelligent heating system, which can realize automatic sewage discharge and has the characteristics of simple structure, easy installation, easy use and strong practicality.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] An automatic sewage discharge mechanism for an intelligent heating system includes a microbubble filter integrated ball valve arranged on a water supply pipeline. The sewage outlet of the microbubble filter integrated ball valve is connected to the return pipeline through a sewage discharge pipeline, and an electric control valve is provided on the sewage discharge pipeline.
[0008] The electric control valve includes a ball valve and a driving motor linked to the ball valve.
[0009] The microbubble filtration integrated ball valve includes a main shell, which has a valve ball cavity and a filter element cavity that are interconnected. A first joint is provided on one side of the valve ball cavity, and a second joint is provided on one side of the filter element cavity. The top of the filter element cavity is open and is detachably connected to a conical sub-shell. A floating part is provided in the sub-shell, and an exhaust port is provided on the top of the sub-shell.
[0010] A valve seat gland is provided between the first joint and the main housing.
[0011] The side wall of the filter element cavity is provided with a first sewage discharge port, and the bottom surface is provided with a second sewage discharge port.
[0012] The volume of the filter element cavity is larger than the volume of the valve ball cavity.
[0013] The bottom of the filter element cavity is provided with an inverted conical sedimentation cavity, and inclined arc-shaped protrusions are arranged in the sedimentation cavity.
[0014] The communication port between the valve ball cavity and the filter element cavity is located at the inner tangent of one side of the filter element cavity.
[0015] The communication port is inclined downward at a certain angle.
[0016] The communication port is located in the lower part of the filter element cavity, and the second joint is located in the upper part of the filter element cavity.
[0017] The filter element includes upper and lower parts. The upper part of the filter element is arranged in the upper part of the filter element cavity corresponding to the second joint, and the lower part of the filter element is arranged in the lower part of the filter element cavity corresponding to the communication port.
[0018] The lower part of the filter element is sparser than the upper part of the filter element.
[0019] The beneficial effects of the present utility model compared with the prior art:
[0020] By connecting the sewage discharge port of the microbubble filtration integrated ball valve to the return water pipeline through a sewage pipeline and setting an electric control valve on the sewage pipeline, the present utility model effectively discharges the impurities filtered by the microbubble filtration integrated ball valve to the return water pipeline, and the electric control valve can be intelligently controlled through the intelligent heating system management system to realize intelligent automatic sewage discharge.
[0021] By arranging an interconnected valve ball cavity and a filter element cavity in the main housing and setting a conical auxiliary housing at the top of the filter element cavity, the present utility model realizes an integrated structure of a ball valve and a microbubble filter. When installing the pipeline connection, it only needs to connect the pipeline to the two joints, making the installation more convenient and efficient, and reducing the number of joints in the pipeline connection, which helps to improve the reliability of the pipeline connection.
[0022] The present utility model has the characteristics of simple structure, convenient installation and use, strong practicability and good use effect, and is worthy of wide promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a structural schematic diagram of the present utility model;
[0024] Figure 2 is Figure 1 a side view structural schematic diagram of
[0025] Figure 3 is Figure 1Schematic cross-sectional structure diagram of an integrated microbubble filtration ball valve;
[0026] Figure 4 is Figure 2 the schematic cross-sectional structure diagram of;
[0027] Figure 5 Schematic structure diagram of the integrated microbubble filtration ball valve in the preferred solution of the present utility model;
[0028] Figure 6 is Figure 5 Schematic top view structure diagram of the middle sedimentation chamber;
[0029] Figure 7 Another schematic structure diagram of the integrated microbubble filtration ball valve in the preferred solution of the present utility model. Specific implementation manners
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model. Embodiment
[0031] Refer to Figures 1-4 , an automatic sewage discharge mechanism for an intelligent heating system, including an integrated microbubble filtration ball valve 10 provided on a water supply pipeline. The sewage discharge port of the integrated microbubble filtration ball valve 10 is communicated with a return water pipeline 30 through a sewage discharge pipeline 20, and an electric control valve 40 is provided on the sewage discharge pipeline 20. The electric control valve 40 in this embodiment is preferably exemplified by an electric ball valve, which is a second ball valve. It includes a ball valve and a driving motor 404 linked to the ball valve. The valve body of its ball valve is fixedly connected to the fixed seat 403 of the driving motor 404. The driving motor 404 is fixed on the fixed seat 403. Its valve ball 401 is linked to the driving motor 404 through a valve rod 402. The driving motor 404 is controlled by an intelligent management system, and the intelligent management system is a prior art and will not be elaborated in this application.
[0032] The integrated microbubble filtration ball valve includes a main housing 1. Inside the main housing 1, there are a valve ball cavity 1-1 and a filter element cavity 1-2 that are interconnected. The volume of the filter element cavity 1-2 is larger than that of the valve ball cavity 1-1. A valve ball is arranged in the valve ball cavity 1-1. The valve stem of the valve ball extends out of the top of the valve ball cavity 1-1 and is connected with a handle 2. On one side of the valve ball cavity 1-1 away from the filter element cavity 1-2, there is a first joint 3. Between the first joint 3 and the valve ball cavity 1-1 of the main housing 1, there is a valve seat gland 4. The valve seat gland 4 is threadedly connected with the main housing 1. At one end of the valve seat gland 4 away from the valve ball, there is an annular groove, and a sealing ring 5 is arranged in the annular groove. The first joint 3 and the valve seat gland 4 are sealed and connected.
[0033] A filter element 9 is arranged in the filter element cavity 1-2. On one side of the filter element cavity 1-2 away from the valve ball cavity 1-1, there is a second joint 6. The top of the filter element cavity 1-2 is open and is detachably connected with a conical sub-housing 7. An exhaust mechanism is arranged in the sub-housing 7. The exhaust mechanism includes a floating member 8. At the top of the sub-housing 7, there is an exhaust port 7-1. An exhaust valve is arranged in the exhaust port 7-1. The floating member 8 is linked with the exhaust valve (not shown in the figure). When the air pressure in the cavity reaches a certain level, the excess air can be exhausted through the floating member 8 and the exhaust port 7-1. Specifically, one end of the floating member 8 is a floating block, and the other end is a clamping groove with a groove structure. One end of the exhaust valve plugs the cavity of the exhaust port 7-1, and the other end is inserted into the clamping groove space of the floating member 8. The floating member 8 can move up and down along the inner cavity of the sub-housing 7, so as to drive the exhaust valve to reciprocate elastically up and down. When there are microbubble gases in the cavity of the sub-housing 7, the gases float to the upper end of the cavity of the sub-housing 7, pressing down the water in the pipeline and the floating member 8, causing the floating member 8 to move downward and driving the exhaust valve to move downward elastically deforming, opening the exhaust port 7-1. Let the gas in the cavity be discharged from the exhaust port 7-1 out When the gases in the sub-housing 7 are exhausted, at this time, the pressure in the cavity drops, and the water in the cavity drives the floating element 8 to float upward, causing the exhaust valve to elastically recover and block the exhaust port 7-1.
[0034] On the side wall of the filter element cavity 1-2, there is a first sewage discharge port 1-3, and on the bottom surface, there is a second sewage discharge port 1-4. The second sewage discharge port 1-4 discharges the sewage to the return water pipeline 30 through a sewage discharge pipeline 20. The first sewage discharge port 1-3 is convenient for use during maintenance and repair.
[0035] A third ball valve 50 operated manually is provided on the return water pipeline 30. During use, the microbubble filtration integrated ball valve 10 and the third ball valve 50 are in an open state all the time. After the heating hot water passes through the microbubble filtration integrated ball valve 10 on the water supply pipeline, it flows through the floor heating or wall heating and then returns through the return water pipeline 30. The microbubble filtration integrated ball valve 10 filters out impurities and dirt. The intelligent management system controls the driving motor 404 to open the second ball valve regularly or irregularly, such as discharging once a day or the intelligent management system monitors the water quality in the pipeline and automatically controls the action of the driving motor 404 according to the change of water quality, and discharges the filtered impurities and dirt into the return water pipeline 30 for discharge, so as to realize automatic sewage discharge and improve the stability, reliability and service life of the user's heating system.
[0036] As a specific implementation manner of an automatic sewage discharge mechanism for an intelligent heating system provided by the present utility model, please refer to Figures 5 to 6 , a conical sedimentation cavity 1-5 is provided at the bottom of the filter element cavity 1-2. Inclined arc-shaped protrusions 1-5-1 are arranged in the sedimentation cavity 1-5. The communication port between the valve ball cavity 1-1 and the filter element cavity 1-2 is located at the inner tangent of one side of the filter element cavity 1-2 and inclines downward at a certain angle, so that the water flow entering the filter element cavity 1-2 forms a spiral eddy current, and cooperates with the inclined arc-shaped protrusions 1-5-1 to facilitate the downward deposition and separation of impurities in the water. The second sewage discharge port 1-4 is arranged at the lower end of the sedimentation cavity 1-5, and then the separated impurity sewage is discharged to the return water pipeline 30 through the sewage discharge pipeline 20 for discharge.
[0037] As a specific implementation manner of an automatic sewage discharge mechanism for an intelligent heating system provided by the present utility model, please refer to Figure 7 , the communication port between the valve ball cavity 1-1 and the filter element cavity 1-2 is located at the lower part of the filter element cavity 1-2, and the second joint 6 is located at the upper part of the filter element cavity 1-2. The filter element 9 includes upper and lower parts. The upper part of the filter element is arranged at the upper part of the filter element cavity 1-2 corresponding to the second joint 6, and the lower part of the filter element is arranged at the lower part of the filter element cavity 1-2 corresponding to the communication port between the valve ball cavity 1-1 and the filter element cavity 1-2. The lower part of the filter element is sparser than the upper part of the filter element, so that after the water flow realizes spiral eddy current, turbulent flow, cutting and filtration at the lower part of the filter element cavity 1-2, and then passes through the upper part of the filter element for secondary filtration, it is output from the second joint 6.
[0038] The above are the preferred embodiments of this application. The protection scope of this application is not limited by this. Therefore, all equivalent changes made according to the structure, shape and principle of this application should be covered within the protection scope of this application.
Claims
1. An automatic sewage draining mechanism for an intelligent heating system, characterized in that: It includes a microbubble filtration integrated ball valve arranged on the water supply pipeline. The sewage outlet of the microbubble filtration integrated ball valve is communicated with the return water pipeline through a sewage pipeline, and an electric control valve is arranged on the sewage pipeline. The microbubble filtration integrated ball valve includes a main housing. There is a valve ball cavity and a filter element cavity communicating with each other inside the main housing. A first joint is arranged on one side of the valve ball cavity, and a second joint is arranged on one side of the filter element cavity. The top of the filter element cavity is open and detachably connected with a conical secondary housing. A floating member is arranged inside the secondary housing, and an exhaust port is arranged at the top of the secondary housing. A inverted conical sedimentation cavity is arranged at the bottom of the filter element cavity, and inclined arc-shaped protrusions are arranged in the sedimentation cavity. The filter element includes two upper and lower parts. The upper part of the filter element is arranged in the upper part of the filter element cavity corresponding to the second joint, and the lower part of the filter element is arranged in the lower part of the filter element cavity corresponding to the communication port. The lower part of the filter element is sparser than the upper part of the filter element.
2. The automatic sewage discharging mechanism according to claim 1, wherein: The electric control valve includes a ball valve and a driving motor linked with the ball valve.
3. The automatic sewage discharge mechanism according to claim 1, characterized in that: A valve seat gland is arranged between the first joint and the main housing.
4. The automatic sewage discharge mechanism according to claim 1, characterized in that: A first sewage outlet is arranged on the side wall of the filter element cavity, and a second sewage outlet is arranged on the bottom surface.
5. The automatic sewage discharge mechanism according to claim 1, characterized in that: The communication port between the valve ball cavity and the filter element cavity is located at the inner tangent of one side of the filter element cavity and inclines downward at a certain angle.
6. The automatic sewage discharge mechanism according to claim 1, characterized in that: The communication port is located in the lower part of the filter element cavity, and the second joint is located in the upper part of the filter element cavity.