Motor gear transmission gap detection device

Abstract

The utility model discloses a motor gear transmission clearance detection device, and relates to the field of gear clearance detection equipment, the motor gear transmission clearance detection device comprises a protection box, a shell is arranged in the protection box, a heat dissipation opening is formed in the outer wall of one side of the shell, a torsion sensor is arranged in the shell, a connecting shaft is arranged on the torsion sensor, and the connecting shaft is connected with the shell. A motor is arranged at the output end of the torsion sensor, and a dustproof mechanism is arranged on one side of the shell. According to the motor, the output shaft of the speed reducer in the motor complete equipment is driven by the torque sensor to rotate, firstly, the output shaft rotates forwards and then turns over, and due to the existence of a gear gap, the torque vertically fluctuates in the switching process of forward rotation and turning over, so that the torque can be accurately measured through a torque oscillogram output by the torque sensor. Therefore, whether the gear clearance is qualified or not is judged, workers do not need to use tools for manual detection, the labor cost of workers is reduced, and the detection effect and the detection efficiency can be further improved.

Description

Technical Field

[0001] This application relates to the field of gear clearance detection equipment, and particularly to a detection device for the clearance of motor gear transmission. Background Art

[0002] The clearances in motor gear transmission mainly include normal backlash, circumferential backlash and meshing backlash.

[0003] The size of the clearance in the gear transmission of a motor gearbox directly affects the stability and reliability of the gear transmission. To ensure that the meshing clearance between gears is very small, tooth difference is usually used. When detecting the clearance of the motor gear transmission at present, generally, workers use the feeler gauge method, micrometer method and lead pressing method for detection. Although it can also play a role in detection, through long-term manual detection by workers, it will cause phenomena such as fatigue of the workers, thus affecting the detection effect and detection efficiency. Utility Model Content

[0004] In order to improve the detection effect and detection efficiency, this application provides a detection device for the clearance of motor gear transmission.

[0005] A detection device for the clearance of motor gear transmission provided by this application adopts the following technical scheme: A detection device for the clearance of motor gear transmission includes a protective box. A housing is arranged inside the protective box. A heat dissipation port is arranged on one outer wall of the housing. A torque sensor is arranged inside the housing. A connecting shaft is arranged on the torque sensor. A motor is arranged at the output end of the torque sensor. A dust-proof mechanism is arranged on one side of the housing;

[0006] The dust-proof mechanism includes a filter plate arranged on one side of the heat dissipation port. A connecting plate is fixedly installed on the top outer wall of the filter plate. Two cylinders are symmetrically and fixedly installed on one outer wall of the housing. The same positioning plate is sleeved on the two cylinders. A return spring is sleeved on the two cylinders. A pull rod is fixedly installed on one outer wall of the positioning plate. Two support frames are symmetrically and fixedly installed on one outer wall of the housing. One end of each of the two cylinders is fixedly installed on the corresponding support frame. Two ends of the return spring are respectively fixedly installed on the mutually close outer walls of the support frame and the positioning plate.

[0007] By adopting the above technical scheme, the motor drives the output shaft of the reducer in the motor complete set of equipment to rotate through the torque sensor. First, it rotates forward, and then it rotates in reverse. And due to the existence of gear clearance, thus during the switching process between forward rotation and reverse rotation, the torque will fluctuate vertically. Therefore, the torque waveform diagram output by the torque sensor can be used to judge whether the gear clearance is qualified, thus eliminating the need for workers to manually detect with tools, reducing the labor cost of workers, and further improving the detection effect and detection efficiency.

[0008] Preferably, two circular holes are symmetrically formed in the positioning plate, and the two cylinders are respectively slidably mounted in the corresponding circular holes.

[0009] By adopting the above technical solution, the cylinders can be limited and moved by providing the circular holes.

[0010] Preferably, a positioning groove is formed in an outer wall of one side of the connecting plate, a positioning block is slidably mounted in the positioning groove, and the positioning block is fixedly connected to the positioning plate.

[0011] By adopting the above technical solution, the installation and fixation effect can be enhanced by providing the positioning groove and the positioning block.

[0012] Preferably, a mounting plate is provided on a bottom outer wall of the housing, two dampers are symmetrically and fixedly mounted on a bottom outer wall of the mounting plate, damping springs are sleeved on the two dampers, and a same bottom plate is fixedly mounted at bottom ends of the two dampers.

[0013] By adopting the above technical solution, the vibration during the use of the housing can be reduced by the dampers and the damping springs, and thus the detection effect can be improved.

[0014] Preferably, support plates are fixedly mounted on outer walls of two sides of the mounting plate, telescopic rods are fixedly mounted on top outer walls of the two support plates, and a top plate is fixedly mounted at a top end of each of the two telescopic rods.

[0015] By adopting the above technical solution, the position of the top plate can be adjusted by providing the telescopic rods.

[0016] Preferably, the two top plates are respectively located on two sides of a top of the housing, and anti-slip pads are provided on the two top plates.

[0017] By adopting the above technical solution, the friction force can be increased by providing the anti-slip pads.

[0018] Preferably, threaded holes are formed in outer surfaces of one sides of the two telescopic rods, and adjusting bolts are screwed in the two threaded holes.

[0019] By adopting the above technical solution, by pulling the two top plates to move downward, the two top plates move downward and compress the telescopic rods. At this time, the two top plates can be moved to two sides of the top of the housing and the housing can be installed and limited. Then, the corresponding adjusting bolts are rotated to fix and limit the telescopic rods, so that the position of the top plates can be fixed and limited, and thus the stability of the housing can be improved.

[0020] In summary, the present application includes at least one of the following beneficial technical effects:

[0021] 1. In this application, with the cooperation of a torsion sensor, etc., the motor drives the output shaft of the reducer in the motor complete set of equipment to rotate through the torsion sensor. First, it rotates forward, and then it flips. And due to the existence of gear clearance, during the switching process between forward rotation and flipping, the torsion will vertically fluctuate. Therefore, the gear clearance can be judged through the torsion waveform diagram output by the torsion sensor, thus eliminating the need for staff to manually detect with tools, reducing the labor cost of workers, and further improving the detection effect and detection efficiency.

[0022] 2. In this application, with the cooperation of a filter plate, etc., the vibration during the use of the housing can be reduced through the damper and damping spring, thereby improving the detection effect. And by setting the filter plate, dust and other impurities can be blocked and filtered, thereby improving the heat dissipation effect and service life of the electronic devices inside the housing. Brief Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall structure of a motor gear transmission clearance detection device according to an embodiment of this application;

[0024] Figure 2 It is a schematic diagram mainly showing the detection structure according to an embodiment of this application;

[0025] Figure 3 It is a schematic diagram mainly showing the installation structure according to an embodiment of this application;

[0026] Figure 4 It is a schematic diagram mainly showing the partial expansion structure according to an embodiment of this application;

[0027] Figure 5 It is a schematic diagram mainly showing the positioning structure according to an embodiment of this application;

[0028] Reference Signs: 1. Protective box; 2. Housing; 3. Connecting shaft; 4. Torsion sensor; 5. Motor; 6. Filter plate; 7. Mounting plate; 8. Damper; 9. Damping spring; 10. Bottom plate; 11. Connecting plate; 12. Positioning plate; 13. Circular hole; 14. Cylinder; 15. Return spring; 16. Support frame; 17. Pull rod; 18. Positioning groove; 19. Positioning block; 20. Support plate; 21. Expansion rod; 22. Top plate; 23. Threaded hole; 24. Adjusting bolt. Detailed Description of the Invention

[0029] The following further elaborates on this application with reference to the Figures 1 - 5 drawings.

[0030] An embodiment of this application discloses a motor gear transmission clearance detection device.

[0031] Refer to Figures 2 - 4, A motor gear transmission clearance detection device, including a protective box 1, which can be stored when not in use by setting the protective box 1, a housing 2 arranged inside the protective box 1, a heat dissipation port opened on the outer wall of one side of the housing 2 for heat dissipation, a torque sensor 4 arranged inside the housing 2, a connecting shaft 3 arranged on the torque sensor 4, a motor 5 arranged on the output end of the torque sensor 4, a dust-proof mechanism and a mounting mechanism arranged on one side of the housing 2, and a positioning mechanism arranged on the housing 2;

[0032] Among them, the dust-proof mechanism includes a filter plate 6 arranged on one side of the heat dissipation port, a connecting plate 11 fixedly installed on the top outer wall of the filter plate 6, two cylinders 14 symmetrically and fixedly installed on the outer wall of one side of the housing 2, the same positioning plate 12 sleeved on the two cylinders 14, return springs 15 respectively sleeved on the two cylinders 14, a pull rod 17 fixedly installed on the outer wall of one side of the positioning plate 12, two support frames 16 symmetrically and fixedly installed on the outer wall of one side of the housing 2, and one end of each of the two cylinders 14 is fixedly installed on the corresponding support frame 16. The two ends of the return spring 15 are respectively fixedly installed on the side outer walls of the support frame 16 and the positioning plate 12 close to each other. Two circular holes 13 are symmetrically opened on the positioning plate 12, and the two cylinders 14 are respectively slidably installed in the corresponding circular holes 13. A positioning groove 18 is opened on the outer wall of one side of the connecting plate 11, and a positioning block 19 slidably installed in the positioning groove 18, and the positioning block 19 is fixedly connected to the positioning plate 12.

[0033] During use, the motor 5 drives the output shaft of the reducer in the complete set of equipment of the motor 5 to rotate through the torque sensor 4. First, it rotates forward, and then it rotates in reverse. And due to the existence of gear clearance, during the switching process of forward rotation and reverse rotation, the torque will vertically fluctuate. Therefore, the torque waveform diagram output by the torque sensor 4 can be used to judge whether the gear clearance is qualified. Furthermore, it is not necessary for the staff to manually detect with tools, which reduces the labor cost of manual work, and can further improve the detection effect and detection efficiency;

[0034] By pulling the pull rod 17 to move, the pull rod 17 moves and drives the positioning plate 12 to move accordingly, and compresses the return spring 15. At this time, the positioning and installation of the connecting plate 11 can be released, so that the filter plate 6 can be disassembled, which is convenient for disassembly, replacement or cleaning and maintenance, and improves the convenience during use.

[0035] Refer to Figure 3 , The mounting mechanism includes a mounting plate 7 arranged on the outer wall of the bottom of the housing 2, two dampers 8 symmetrically and fixedly installed on the outer wall of the bottom of the mounting plate 7, two damper springs 9 sleeved on the two dampers 8, and a bottom plate 10 fixedly installed at the bottom ends of the two dampers 8;

[0036] During use, the damper 8 and the damping spring 9 can reduce the vibration of the housing 2 during use, thereby improving the detection effect.

[0037] Referring to Figures 3 - 5 , the positioning mechanism includes two support plates 20 fixedly installed on the outer walls of both sides of the mounting plate 7, two telescopic rods 21 fixedly installed on the outer walls of the tops of the two support plates 20, two top plates 22 fixedly installed at one ends of the tops of the two telescopic rods 21, and the two top plates 22 are respectively located on both sides of the top of the housing 2, and anti-slip pads are provided on both top plates 22, threaded holes 23 respectively opened on the outer surfaces of one sides of the two telescopic rods 21, and two adjusting bolts 24 screwed into the two threaded holes 23;

[0038] During use, by pulling the two top plates 22 to move downward, the two top plates 22 move downward and compress the telescopic rods 21. At this time, the two top plates 22 can be moved to both sides of the top of the housing 2 to limit the installation of the housing 2, and then the corresponding adjusting bolts 24 are rotated to fix and limit the telescopic rods 21, so as to fix and limit the positions of the top plates 22, thereby improving the stability of the housing 2.

[0039] The implementation principle of the motor gear transmission clearance detection device in the embodiment of the present application is: during use, first place the housing 2 on the mounting plate 7, and then pull the two top plates 22 to move downward. The two top plates 22 move downward and compress the telescopic rods 21. At this time, the two top plates 22 can be moved to both sides of the top of the housing 2 to limit the installation of the housing 2, and then the corresponding adjusting bolts 24 are rotated to fix and limit the telescopic rods 21, so as to fix and limit the positions of the top plates 22, thereby improving the stability of the housing 2;

[0040] When it is necessary to detect the gear clearance in the reducer connected to the output end of the motor 5, the motor 5 drives the output shaft of the reducer in the complete set of equipment of the motor 5 to rotate through the torque sensor 4. First, it rotates forward, and then it rotates in reverse. And because there is a gear clearance, during the switching process of forward rotation and reverse rotation, the torque will vertically fluctuate. Therefore, the torque waveform diagram output by the torque sensor 4 can be used to judge whether the gear clearance is qualified, thereby eliminating the need for workers to manually detect with tools, reducing the labor cost of workers, and further improving the detection effect and detection efficiency;

[0041] Through the damper 8 and the damping spring 9, the vibration during the use of the housing 2 can be reduced, thereby improving the detection effect. And by setting the filter plate 6, dust and other impurities can be blocked and filtered, thereby improving the heat dissipation effect and service life of the electronic devices inside the housing 2. By pulling the pull rod 17 to move, the pull rod 17 moves and drives the positioning plate 12 to move accordingly, and compresses the return spring 15. At this time, the positioning and installation of the connecting plate 11 can be released, so that the filter plate 6 can be disassembled, which is convenient for disassembly, replacement, cleaning and maintenance, and improves the convenience during use.

[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A motor gear transmission clearance detection device, comprising a protective box (1), wherein a housing (2) is arranged inside the protective box (1), and a heat dissipation port is arranged on an outer wall of one side of the housing (2), and it is characterized in that: A torsion sensor (4) is provided inside the housing (2). A connecting shaft (3) is provided on the torsion sensor (4). A motor (5) is provided at the output end of the torsion sensor (4). A dust-proof mechanism is provided on one side of the housing (2). The dust-proof mechanism includes a filter plate (6) provided on one side of the heat dissipation port. A connecting plate (11) is fixedly installed on the outer wall of the top of the filter plate (6). Two cylinders (14) are symmetrically and fixedly installed on the outer wall of one side of the housing (2). The same positioning plate (12) is sleeved on both of the two cylinders (14). A return spring (15) is sleeved on both of the two cylinders (14). A pull rod (17) is fixedly installed on the outer wall of one side of the positioning plate (12). Two support frames (16) are symmetrically and fixedly installed on the outer wall of one side of the housing (2). One end of each of the two cylinders (14) is fixedly installed on the corresponding support frame (16). The two ends of the return spring (15) are respectively fixedly installed on the outer walls of the support frame (16) and the positioning plate (12) close to each other.

2. The motor gear transmission clearance detection device according to claim 1, characterized in that: Two circular holes (13) are symmetrically formed in the positioning plate (12). The two cylinders (14) are respectively slidably installed in the corresponding circular holes (13).

3. The motor gear transmission clearance detection device according to claim 2, characterized in that: A positioning groove (18) is formed in the outer wall of one side of the connecting plate (11). A positioning block (19) is slidably installed in the positioning groove (18). The positioning block (19) is fixedly connected to the positioning plate (12).

4. A motor gear transmission clearance detection device according to claim 1, characterized in that: An installation plate (7) is provided on the outer wall of the bottom of the housing (2). Two dampers (8) are symmetrically and fixedly installed on the outer wall of the bottom of the installation plate (7). A damping spring (9) is sleeved on both of the two dampers (8). The bottom ends of the two dampers (8) are fixedly installed on the same bottom plate (10).

5. The motor gear transmission clearance detection device according to claim 4, characterized in that: Support plates (20) are fixedly installed on the outer walls of both sides of the installation plate (7). Telescopic rods (21) are fixedly installed on the outer walls of the tops of the two support plates (20). The top ends of the two telescopic rods (21) are fixedly installed on a top plate (22).

6. The motor gear transmission clearance detection device according to claim 5, characterized in that: The two top plates (22) are respectively located on both sides of the top of the housing (2), and anti-slip pads are provided on both of the two top plates (22).

7. An electric motor gear transmission gap detection device according to claim 6, characterized in that: Threaded holes (23) are formed in the outer surfaces of one sides of the two telescopic rods (21). Adjusting bolts (24) are screwed in the two threaded holes (23).

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