Commutator sheet arranging device

By designing a sheet-mounting device for positioning the axis center and the inner and outer hoops, the perpendicularity error and fitting problems between the commutator sheet and the insulating material are solved, and the efficiency and quality of commutator manufacturing are improved.

CN223181549UActive Publication Date: 2025-08-01SICHUAN KAISI ELECTRIC CO LTD
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Patent Information

Application Number
CN202422069217.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-01
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

In the manufacturing of existing commutator, the perpendicularity error between the commutator sheet and the insulating material is large and the fit is not tight, which affects the manufacturing quality.

Method used

A piece-up device consisting of a positioning part and a locking part is designed, including a positioning axis and a locking part, and the fast positioning and compression of the reversing piece is achieved through the engagement of the positioning groove and the inner and outer collars.

Benefits of technology

The verticality of the commutation sheet and the pressure between the sheets are guaranteed, the manufacturing efficiency is improved, and the assembly and disassembly of the device is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a commutator segment arrangement device, which can simultaneously realize positioning and pressing and ensure the verticality and inter-segment pressure of commutator segments, and comprises a positioning part and a locking part, the positioning part comprises a positioning axis (4) and a chassis (5); the locking part comprises a pressing cylinder (1), an outer hoop (2) and an inner hoop (3). The positioning part and the locking part are integrated, so that the device is good in connection coupling, more compact in structure and convenient to disassemble and assemble, and the commutator manufacturing efficiency is effectively improved; the commutator segment arranging device provided by the utility model can be realized by using the prior art, and the whole manufacturing and assembling realizability of the device is strong.
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Description

Technical Field

[0001] The utility model relates to the field of commutator manufacturing, and specifically, it is a device for arranging commutator segments. Background Art

[0002] At present, when manufacturing a commutator, it is necessary to first arrange the commutator segments and place insulating materials between the segments. Due to the special structure of the commutator, it is necessary to ensure the perpendicularity of the commutator segments and make the commutator segments and the insulating materials fit tightly. However, in traditional commutator manufacturing, a ring-shaped tooling is used to fix the commutator segments and the insulation together, and then the perpendicularity of the commutator segments and the insulating materials is adjusted. The perpendicularity error is large, the fit between the commutator segments and the insulating materials is not tight, and it is not convenient for processing. This is obviously not an ideal state for the quality of the commutator. Summary of the Utility Model

[0003] The utility model overcomes the problems of large perpendicularity error and poor tightness between the commutator segments and the insulating materials in the existing segment arranging method. The utility model provides a segment arranging device that can achieve rapid positioning and arranging, and the device is convenient for processing during segment arranging.

[0004] The technical solution of the utility model is: the segment arranging device is composed of a positioning part and a locking part. The positioning part includes: a positioning axis and a chassis. The positioning axis is fixed on the chassis, and a positioning groove is opened on the positioning axis for positioning the commutator segments. The locking part includes: a pressing cylinder, an outer hoop and an inner hoop. The inner hoop is composed of two semi-circular rings. There is an inclination on the outer side of the inner hoop that meshes with the outer hoop. The outer hoop meshes with the inner hoop, and the pressing cylinder is placed on the end face of the outer hoop.

[0005] The beneficial effect of the utility model is that it can simultaneously achieve positioning and pressing, ensuring the perpendicularity of the commutator segments and the pressure between the segments; since the positioning part and the locking part are integrated into one, the device has good connection coupling, a more compact structure, and at the same time makes the device convenient for disassembly and assembly, and effectively improves the efficiency of commutator manufacturing; the commutator segment arranging device provided by the utility model can be realized by using existing technologies, and the overall manufacturing and assembly of the device are highly feasible. Brief Description of the Drawings

[0006] The following further describes the utility model in conjunction with the drawings and embodiments.

[0007] Figure 1 It is the structural diagram of the utility model.

[0008] In the figure: pressing cylinder 1, outer hoop 2, inner hoop 3, positioning axis 4, chassis 5. Detailed Description of the Embodiment

[0009] The following further describes the utility model in detail in conjunction with the drawings:

[0010] A commutator segment arranging device, see Figure 1 , the device consists of a positioning part and a locking part. The positioning part includes: a positioning axis 4 and a chassis 5. The positioning axis 4 is fixed on the chassis 5. A positioning groove is opened on the positioning axis 4 for positioning the commutator segments. The locking part includes: a pressing cylinder 1, an outer hoop 2 and an inner hoop 3. The inner hoop 3 is composed of two semi-circular rings. There is an inclination on the outer side of the inner hoop 3 that meshes with the outer hoop 2. The outer hoop 2 meshes with the inner hoop 3. The pressing cylinder 1 is placed on the end face of the outer hoop 2.

[0011] The specific operation process of the device: Place the device on the workbench of the hydraulic press, insert the commutator segments into the positioning axis for positioning, start arranging the segments. After the arranging is completed, press the inner hoop tightly against the outer circumference of the commutator segments, place the outer hoop and the pressing cylinder, start the hydraulic press. Under the action of the pressing cylinder, the outer hoop starts to mesh with the inner hoop, and the inner hoop presses the commutator segments and the insulating material to the specified size. Remove the positioning axis and it can flow into the next process.

Claims

1. A commutator segment arranging device, which is composed of a positioning part and a locking part, and is characterized in that: The positioning part includes: a positioning axis (4) and a chassis (5). The positioning axis (4) is fixed to the chassis (5), and a positioning groove is formed on the positioning axis (4) for positioning the commutator segments. The locking part includes: a pressing cylinder (1), an outer hoop (2) and an inner hoop (3). The inner hoop (3) is composed of two semi-circular rings. There is an inclination on the outer side of the inner hoop (3) that meshes with the outer hoop (2). The outer hoop (2) meshes with the inner hoop (3), and the pressing cylinder (1) is placed on the end face of the outer hoop (2).