Carbon brush assembly fixture device

Abstract

The utility model discloses a carbon brush assembly fixture device, which relates to the technical field of carbon brush assembly and comprises a base, the top of the base is fixedly connected with a fixed support, an ejector rod is inserted into the fixed support, one end of the ejector rod is provided with a first spring, and the other end of the first spring is fixedly connected with the surface of the fixed support. According to the utility model, through the arrangement of the first brush shell clamping block and the second brush shell clamping block, when the carbon brush is assembled, the brush shell can be clamped and fixed, through the arrangement of the two carbon body clamping blocks, the carbon body can be clamped, and through the arrangement of the spring clamping sheet, the spring can be prevented from falling off after the spring is inserted into the brush shell; compared with conventional manual assembly, the automatic assembly clamp can replace manual work to complete assembly work, a large amount of labor cost can be saved, meanwhile, workers are prevented from being in a severe working environment for a long time, and the automatic assembly clamp is more convenient to use.

Description

Technical Field

[0001] The utility model relates to the technical field of carbon brush assembly, in particular to a carbon brush assembly fixture device. Background Art

[0002] Carbon brushes are essential components used in electrical equipment such as motors and generators, performing various functions, including conductivity, commutation, and protection. Conduction: During operation, carbon brushes maintain close contact with the rotating commutator or slip rings, transferring current from the power source to the rotor windings, or vice versa. Carbon brushes offer excellent electrical conductivity, ensuring stable current transmission. Commutation: In DC motors, carbon brushes also perform commutation. As the motor rotor rotates, the carbon brushes contact different segments of the commutator, redirecting the current and ensuring that the current in the rotor windings remains in one direction, generating continuous torque. Protection: Carbon brushes lubricate the commutator or slip ring surfaces, reducing wear. Due to their relatively low hardness, carbon brushes wear first when in contact with the commutator or slip rings, minimizing wear on the commutator or slip rings. Furthermore, carbon brushes offer excellent electrical conductivity. Sintering with different material ratios yields varying electrical signal characteristics, ensuring the safe operation of the motor or generator.

[0003] At present, the carbon brush assembly and manufacturing in the entire carbon brush manufacturing industry has a very low degree of industrial automation. It is basically produced by the labor of cheap older workers, and the production cost is high, the efficiency is low, the product quality control is poor, the working environment is harsh, the dust is large, and it is easy to cause respiratory diseases. In the field of industrial automation production and manufacturing, there is no reliable automated equipment to help replace manual production. For this reason, a carbon brush assembly fixture device is proposed. Summary of the Invention

[0004] The utility model provides a carbon brush assembly fixture device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A carbon brush assembly fixture device includes a base, the top of the base is fixedly connected to a fixed bracket, a push rod is inserted into the interior of the fixed bracket, one end of the push rod is provided with a first spring, the other end of the first spring is fixedly connected to the surface of the fixed bracket, one end of the push rod is fixedly connected to a sliding plate, the bottom of the sliding plate is fixedly connected to a first slider, the interior of the first slider is slidably connected to a first slide rail, the bottom of the first slide rail is fixedly connected to the top of the base, the top of the sliding plate is fixedly connected to a first bracket bearing, and the top of the sliding plate is fixedly connected to a first brush housing clamp.

[0007] A further improvement of the technical solution of the present utility model lies in that: a second brush shell clamping block is fixedly connected to the top of the base, and a brush shell is lapped on one side of the first brush shell clamping block.

[0008] A further improvement of the technical solution of the present utility model lies in that: a second slide rail is fixedly connected to one side of the second brush shell clamping block, a second slider is slidably connected to the surface of the second slide rail, and a sliding bracket is fixedly connected to one side of the second slider.

[0009] A further improvement of the technical solution of the present utility model lies in that: a spring clip with a notch opened at the lower end is fixedly connected to one side of the sliding bracket, and a second bracket bearing is fixedly connected to the top of the sliding bracket.

[0010] A further improvement of the technical solution of the present utility model lies in that: a second spring is sleeved on one side of the sliding bracket, and the lower end of the second spring is sleeved on one side of the base.

[0011] A further improvement of the technical solution of the present utility model lies in that: a third slide rail with through holes opened on the surface is fixedly connected to the inner wall of the fixed bracket, a third slider is slidably connected to the inner wall of the third slide rail, carbon body clamping blocks are fixedly connected to the surfaces of the two third sliders, and a third spring is sleeved on the tops of the two third sliders.

[0012] A further improvement of the technical solution of the present utility model lies in that: a cylinder is fixedly connected to the inner wall of the fixed bracket, a triangular top block is fixedly connected to the output end of the cylinder, and one end of the triangular top block passes through the through hole opened on the surface of the third slide rail and laps on the third slider.

[0013] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:

[0014] The present utility model provides a carbon brush assembly fixture device. Through the settings of the first brush shell clamping block and the second brush shell clamping block, the brush shell can be clamped and fixed during the assembly of the carbon brush. The settings of the two carbon body clamping blocks can clamp the carbon body. The setting of the spring clip can prevent the spring from falling off after the spring is inserted into the brush shell, which is more convenient for the external welding component to weld the lead on the surface of the carbon body and the brush shell together. Compared with the conventional manual assembly, the automatic assembly fixture can replace manual labor to complete the assembly work, which can save a large amount of labor costs and avoid workers staying in a harsh working environment for a long time, and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the front view structural schematic diagram of the present utility model;

[0016] Figure 2 It is the side view structural schematic diagram of the present utility model;

[0017] Figure 3 Schematic diagram of the back structure of the present utility model;

[0018] Figure 4 Exploded structure schematic diagram of the present utility model;

[0019] Figure 5 Partial structure schematic diagram of the present utility model;

[0020] Figure 6 Partial sectional structure schematic diagram of the present utility model.

[0021] In the figure: 1, base; 2, fixing bracket; 3, ejector rod; 4, first spring; 5, sliding plate; 6, first slider; 7, first slide rail; 8, first bracket bearing; 9, first brush shell clamping block; 10, second brush shell clamping block; 11, brush shell; 12, second slide rail; 13, second slider; 14, sliding bracket; 15, spring clip; 16, second bracket bearing; 17, second spring; 18, third slide rail; 19, third slider; 20, carbon body clamping block; 21, third spring; 22, cylinder; 23, triangular ejecting block. Specific embodiments

[0022] The present utility model will be further described in detail below in conjunction with embodiments: Embodiment

[0023] As Figure 1-6 shown, the present utility model provides a carbon brush assembly fixture device, including a base 1, a fixing bracket 2 is fixedly connected to the top of the base 1, an ejector rod 3 is inserted into the interior of the fixing bracket 2, a first spring 4 is arranged at one end of the ejector rod 3, the other end of the first spring 4 is fixedly connected to the surface of the fixing bracket 2, one end of the ejector rod 3 is fixedly connected to a sliding plate 5, a first slider 6 is fixedly connected to the bottom of the sliding plate 5, a first slide rail 7 is slidably connected to the interior of the first slider 6, the bottom of the first slide rail 7 is fixedly connected to the top of the base 1, a first bracket bearing 8 is fixedly connected to the top of the sliding plate 5, and a first brush shell clamping block 9 is fixedly connected to the top of the sliding plate 5.

[0024] In this embodiment, an external component is used to pull the second bracket bearing 16 upward. While stretching the second spring 17, the second slider 13 slides along the second slide rail 12, driving the spring clip 15 to move upward. Subsequently, an external component is used to pull the first bracket bearing 8 to move, causing the first slider 6 to slide along the first slide rail 7, and one end of the ejector rod 3 compresses the first spring 4. Furthermore, the sliding plate 5 drives the first brush shell clamp 9 to move, expanding the distance between the first brush shell clamp 9 and the second brush shell clamp 10. Subsequently, after the external component transports the brush shell between the first brush shell clamp 9 and the second brush shell clamp 10, the external component stops applying force to the first bracket bearing 8. Under the action of the elastic force of the first spring 4, the ejector rod 3 pulls the sliding plate 5 to reset, clamping the brush shell 11. Embodiment

[0025] As Figure 1-6 shown, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the top of the base 1 is fixedly connected with the second brush shell clamp 10. One side of the first brush shell clamp 9 is lapped with the brush shell 11. One side of the second brush shell clamp 10 is fixedly connected with the second slide rail 12. The surface of the second slide rail 12 is slidably connected with the second slider 13. One side of the second slider 13 is fixedly connected with the sliding bracket 14. One side of the sliding bracket 14 is fixedly connected with a spring clip 15 with a notch opened at the lower end. The top of the sliding bracket 14 is fixedly connected with the second bracket bearing 16. One side of the sliding bracket 14 is sleeved with the second spring 17. The lower end of the second spring 17 is sleeved with one side of the base 1.

[0026] In this embodiment, when assembling the spring, through the transportation of an external component, while inserting the spring into the brush shell, an upward pulling force is applied to the second bracket bearing 16, enabling the spring to push the carbon body forward. After the spring is completely inserted into the brush shell 11, the pulling force on the second bracket bearing 16 is released, causing the spring clip 15 to move downward and reset, preventing the spring from falling off. Subsequently, through the notch opened at the lower end of the spring clip 15, the brush shell 11 and the carbon body lead are welded together by an external welding component to complete the assembly. Embodiment

[0027] As Figure 1-6 shown, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the inner wall of the fixed bracket 2 is fixedly connected with a third slide rail 18 with through holes opened on its surface. The inner wall of the third slide rail 18 is slidably connected with the third slider 19. The surfaces of the two third sliders 19 are fixedly connected with the carbon body clamps 20. The tops of the two third sliders 19 are sleeved with the third spring 21. The inner wall of the fixed bracket 2 is fixedly connected with a cylinder 22. The output end of the cylinder 22 is fixedly connected with a triangular top block 23. One end of the triangular top block 23 passes through the through hole opened on the surface of the third slide rail 18 and laps with the third slider 19.

[0028] In this embodiment, the carbon body is inserted into the cavity in the brush housing 11 through an external component. Subsequently, after releasing the pulling force on the second bracket bearing 16, under the pulling force of the second spring 17, the spring clip 15 moves downward to clamp the carbon body. When assembling the spring, through the conveyance of the external component, while inserting the spring into the brush housing, an upward pulling force is applied to the second bracket bearing 16, enabling the spring to push the carbon body forward. Under the action of the air cylinder 22, the triangular top block 23 pushes the two third sliders 19 to slide along the third slide rail 18 to both sides and stretches the third spring 21. When the carbon body is pushed by the spring between the two carbon body clamping blocks 20, the air cylinder 22 retracts, and through the pulling of the third spring 21, the carbon body clamping blocks 20 clamp and fix the carbon body.

[0029] Next, the working principle of this carbon brush assembly fixture device will be specifically described.

[0030] As Figure 1-6 shown, when assembling the carbon brush, the second bracket bearing 16 is pulled upward through an external component. While stretching the second spring 17, the second slider 13 slides along the second slide rail 12, driving the spring clip 15 to move upward. Subsequently, the first bracket bearing 8 is pulled to move through the external component, causing the first slider 6 to slide along the first slide rail 7 and one end of the ejector rod 3 to compress the first spring 4. Further, the sliding plate 5 drives the first brush housing clamping block 9 to move, expanding the distance between the first brush housing clamping block 9 and the second brush housing clamping block 10. Subsequently, after the brush housing is conveyed between the first brush housing clamping block 9 and the second brush housing clamping block 10 through the external component, the external component stops applying force to the first bracket bearing 8. Under the elastic force of the first spring 4, the ejector rod 3 pulls the sliding plate 5 to reset, clamping the brush housing 11. Subsequently, the carbon body is inserted into the cavity in the brush housing 11 through an external component. After releasing the pulling force on the second bracket bearing 16, under the pulling force of the second spring 17, the spring clip 15 moves downward to clamp the carbon body. When assembling the spring, through the conveyance of the external component, while inserting the spring into the brush housing, an upward pulling force is applied to the second bracket bearing 16, enabling the spring to push the carbon body forward. Under the action of the air cylinder 22, the triangular top block 23 pushes the two third sliders 19 to slide along the third slide rail 18 to both sides and stretches the third spring 21. When the carbon body is pushed by the spring between the two carbon body clamping blocks 20, the air cylinder 22 retracts, and through the pulling of the third spring 21, the carbon body clamping blocks 20 clamp and fix the carbon body. After the spring is completely inserted into the brush housing 11, the pulling force on the second bracket bearing 16 is released, causing the spring clip 15 to move downward and reset to prevent the spring from falling off. Subsequently, through the notch opened at the lower end of the spring clip 15, the brush housing 11 and the carbon body lead wire are welded together through an external welding component to complete the assembly.

[0031] The above has generally described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made thereto, which are obvious to those of ordinary skill in the art. Therefore, modifications or improvements that do not depart from the spirit and idea of the present utility model are within the protection scope of the present utility model.

Claims

1. Carbon brush assembly fixture device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected with a fixed bracket (2). A push rod (3) is inserted into the interior of the fixed bracket (2). One end of the push rod (3) is provided with a first spring (4), and the other end of the first spring (4) is fixedly connected to the surface of the fixed bracket (2). One end of the push rod (3) is fixedly connected with a sliding plate (5). The bottom of the sliding plate (5) is fixedly connected with a first slider (6). A first slide rail (7) is slidably connected to the interior of the first slider (6). The bottom of the first slide rail (7) is fixedly connected to the top of the base (1). The top of the sliding plate (5) is fixedly connected with a first bracket bearing (8). The top of the sliding plate (5) is fixedly connected with a first brush shell clamp block (9).

2. The carbon brush assembly fixture device according to claim 1, wherein: The top of the base (1) is fixedly connected with a second brush shell clamp block (10). A brush shell (11) is lapped on one side of the first brush shell clamp block (9).

3. The carbon brush assembly fixture device according to claim 2, characterized in that: One side of the second brush shell clamp block (10) is fixedly connected with a second slide rail (12). A second slider (13) is slidably connected to the surface of the second slide rail (12). One side of the second slider (13) is fixedly connected with a sliding bracket (14).

4. The carbon brush assembly fixture device according to claim 3, characterized in that: One side of the sliding bracket (14) is fixedly connected with a spring clip (15) with a notch opened at the lower end. The top of the sliding bracket (14) is fixedly connected with a second bracket bearing (16).

5. The carbon brush assembly fixture device according to claim 4, characterized in that: A second spring (17) is sleeved on one side of the sliding bracket (14). The lower end of the second spring (17) is sleeved on one side of the base (1).

6. The carbon brush assembly fixture device according to claim 1, characterized in that: The inner wall of the fixed bracket (2) is fixedly connected with a third slide rail (18) with a through hole opened on the surface. A third slider (19) is slidably connected to the inner wall of the third slide rail (18). The surfaces of the two third sliders (19) are fixedly connected with a carbon body clamp block (20). A third spring (21) is sleeved on the tops of the two third sliders (19).

7. The carbon brush assembly fixture device according to claim 6, characterized in that: The inner wall of the fixed bracket (2) is fixedly connected with a cylinder (22). The output end of the cylinder (22) is fixedly connected with a triangular top block (23). One end of the triangular top block (23) passes through the through hole opened on the surface of the third slide rail (18) and laps with the third slider (19).

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