Special automatic forming machine for fried dumplings

By introducing feeding mechanism and cleaning mechanism into the pot sticker molding machine, the problems of uneven filling and incomplete cleaning are solved, uniform filling and efficient cleaning of pot stickers are achieved, and product quality and production efficiency are improved.

CN223182867UActive Publication Date: 2025-08-05SHANDONG LEDA BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422516752.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-05
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The existing pot sticker molding machines have problems such as uneven filling and incomplete cleaning, which leads to inconsistent quality of pot stickers and low production efficiency.

Method used

The feeding mechanism is used to transport the filling through the crimped dragon blade and is measured by the weighing sensor. The filling volume is controlled by combining the cylinder push block, and a cleaning mechanism is set up to drive the scraper to clean the residue through the motor.

Benefits of technology

It achieves uniformity of pot stickers and thorough cleaning, and improves the taste and production efficiency of pot stickers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of fried dumpling production devices, and discloses a special automatic forming machine for fried dumplings, which comprises a hollow box, a stuffing tank is fixedly connected to the outer wall of one side of the hollow box, a feeding mechanism is arranged on the lower surface of the stuffing tank, a first motor is fixedly connected to the inner wall of one side of an L-shaped plate, and a second motor is fixedly connected to the inner wall of the other side of the L-shaped plate. A conveying pipe is fixedly connected to the lower surface of the stuffing tank, a hollow pipe is fixedly connected to the outer wall of the side, close to the stuffing tank, of a hollow box, a partition plate is fixedly connected to the upper surface of a weighing sensor, a first air cylinder is fixedly connected to the inner wall of the rear end of a hollow block, and a pushing block is fixedly connected to the outer wall of the front end of the first air cylinder. According to the fried dumpling forming machine, the cleaning mechanism is arranged, the driving gear is driven by the second motor, so that the inner gear is driven to rotate in the limiting groove, the inner gear drives the scraping plate to rotate, residues in the stuffing tank are scraped by the scraping plate, and workers can conveniently clean the interior of the stuffing tank.
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Description

Technical Field

[0001] The utility model relates to the field of pot sticker production devices, in particular to an automatic forming machine dedicated to pot stickers. Background Art

[0002] Pot stickers are a traditional food that is deeply loved by the public. Its production process traditionally relies mainly on manual operation. Pastry chefs rely on their superb skills to carefully wrap the fillings in the dough, and then manually pinch them into unique shapes. However, this traditional manual production method has many obvious disadvantages. On the one hand, manual production is inefficient and it is difficult to meet the growing market demand. The number of pot stickers that pastry chefs can produce per unit time is limited, especially when facing large-scale orders, which is often beyond their ability. On the other hand, the quality stability of manual production is difficult to guarantee. Everyone's technique and strength are different, and the pot stickers produced have great differences in shape, size and filling content. This not only affects the consistency of the product's appearance, but may also lead to inconsistent taste. For this reason, an automatic forming machine dedicated to pot stickers is proposed.

[0003] Some existing pot sticker forming machines generally fill the filling directly through the pot sticker forming machine, and the filling may accumulate in the conveying pipe. Without real-time monitoring, the pot stickers produced may have uneven fillings. Some pot stickers may have too much filling, which makes sealing difficult or even cracking, while other pot stickers may have too little filling, affecting the taste and quality. Uneven filling will also affect the uniformity of heating during the cooking process, resulting in inconsistent doneness of the pot stickers. At the same time, after the pot sticker forming machine is used, some fillings will be stuck in the filling box and need to be cleaned. Some existing pot sticker forming machines may be troublesome to clean the residues in various corners. If the cleaning is not thorough, bacteria may breed, thereby reducing the use efficiency. For this reason, technical improvements are urgently needed. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an automatic forming machine dedicated to pot stickers. Compared with the existing pot sticker forming machines, the pot sticker forming machine uses a feeding mechanism to transport the filling to the partition through the rotation of the auger blades, so that the weighing sensor measures the filling to the set weight, and the weighing sensor sends a signal to the first cylinder, so that the first cylinder pushes the filling out of the hollow block through the pushing block, thereby effectively avoiding the problem of uneven filling of each pot sticker.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] An automatic forming machine for pot stickers, comprising a hollow box, an outer wall of one side of the hollow box is fixedly connected to a filling tank, a feeding mechanism is provided on the lower surface of the filling tank, the feeding mechanism comprises an L-shaped plate, an inner wall of one side of the L-shaped plate is fixedly connected to a first motor, a conveying pipe is fixedly connected to the lower surface of the filling tank, a hollow tube is fixedly connected to the outer wall of one side of the hollow box close to the filling tank, an output end of the first motor passes through the hollow tube and is fixedly connected to an auger blade, one end of the hollow tube is fixedly connected to a hollow block, an inner bottom surface of the hollow block is fixedly connected to a weighing sensor, an upper surface of the weighing sensor is fixedly connected to a partition, an inner wall at the rear end of the hollow block is fixedly connected to a first cylinder, and a pushing block is fixedly connected to the outer wall at the front end of the first cylinder;

[0007] A cleaning mechanism is provided inside the filling tank, and the cleaning mechanism includes a second motor, an output end of the second motor is fixedly connected to a rotating rod, a lower end of an outer wall of the rotating rod is fixedly connected to a driving gear, a limiting groove is provided at the upper end of the inner wall of the filling tank, an internal gear is rotatably connected inside the limiting groove, and a plurality of scrapers are fixedly connected around the lower surface of the internal gear;

[0008] Through the above technical solution, the feeding mechanism can control the amount of fillings in the pot stickers made each time, so that each pot sticker can be uniform and consistent. The quantitative fillings can improve the taste and quality of the pot stickers.

[0009] Furthermore, the upper surface of the filling tank is fixedly connected to a second cylinder, the lower surface of the second cylinder is fixedly connected to a conical block, the L-shaped plate is fixedly connected to the middle of the outer wall of one side of the hollow box, and the second motor is fixedly connected to one side of the upper surface of the filling tank;

[0010] According to the above technical solution, by starting the second cylinder, the output end is connected with a conical block, so that the conical block is used to squeeze the filling in the filling tank, which can facilitate the filling to enter the hollow tube.

[0011] Furthermore, the front outer wall and the rear outer wall of the hollow box are fixedly connected to a support frame, the middle part of the inner wall of the support frame is rotatably connected to a roller, the outer wall of the roller is provided with a transmission belt, and one side of the front support frame is fixedly connected to a third motor;

[0012] Through the above technical solution, when the transmission belt is installed inside the hollow box, starting the third motor can drive the roller to rotate, thereby rotating the transmission belt.

[0013] Furthermore, a third cylinder is fixedly connected to the front end of the inner top surface of the hollow box, and a cylinder clamp is fixedly connected to the lower surface of the third cylinder;

[0014] Through the above technical solution, after the dough is filled with fillings, the third cylinder will descend, and when it reaches a certain height, the cylinder clamp will clamp the dough and shape it into pot stickers.

[0015] Furthermore, a feeding pipe is fixedly connected to the side of the filling tank away from the hollow box, and a pipe cap is threadedly connected to one end of the outer wall of the feeding pipe;

[0016] Through the above technical solution, a feeding pipe is fixedly connected to the middle of the left side of the filling tank, and the filling can be fed into the filling tank through the feeding pipe. After all the fillings are fed into the filling tank, the feeding pipe is closed using the tube cap.

[0017] Furthermore, a fixing plate is fixedly connected to the middle of the outer wall of the filling tank, and screws are threadedly connected to the outer wall of the fixing plate on all sides;

[0018] Through the above technical solution, a fixing plate is provided on the outer wall of the filling tank, the filling tank and the hollow box are fixed together using the fixing plate, and the fixing plate is tightened using screws around the fixing plate.

[0019] Furthermore, the outer wall of the transmission belt is fixedly connected with a plurality of loading platforms;

[0020] Through the above technical solution, multiple loading platforms are set on the outer wall of the transmission belt. When making pot stickers, the dough is placed on the loading platform. The middle part of the loading platform is set to be hollow. When the filling falls on the dough, it will sink slightly, making it easier for the cylinder clamp to clamp the dough.

[0021] Furthermore, a controller is fixedly connected to the side of the hollow box away from the filling tank, and the driving gear is meshed with the internal gear;

[0022] Through the above technical solution, a controller is installed on the right side of the hollow box, and the controller can be used to control the opening and closing of the internal mechanism.

[0023] The utility model has the following beneficial effects:

[0024] 1. The utility model proposes an automatic forming machine for pot stickers. Compared with the existing pot sticker forming machines, the pot sticker forming machine has a feeding mechanism. The first motor drives the auger blades to rotate to convey the filling into the hollow block. The filling falling on the partition is measured by the weighing sensor. When the weighing sensor reaches the specified weight, the first cylinder pushes the block to push the filling to fall, thereby making the pot sticker filling produced more uniform.

[0025] 2. The utility model proposes an automatic forming machine for pot stickers. Compared with the existing pot sticker forming machine, the pot sticker forming machine is equipped with a cleaning mechanism, which drives the driving gear through the second motor, thereby driving the internal gear to rotate in the limit groove, so that the internal gear drives the scraper to rotate, so that the scraper scrapes the residue inside the filling tank, thereby facilitating the staff to clean the inside. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a bearing diagram of an automatic forming machine for pot stickers proposed in the present invention;

[0027] Figure 2 This is a cross-sectional view of a filling tube of an automatic forming machine for pot stickers proposed in the present invention;

[0028] Figure 3 This is a cross-sectional view of a hollow tube of an automatic forming machine for pot stickers proposed in the present invention;

[0029] Figure 4 This is a cross-sectional view of a hollow block of an automatic forming machine for pot stickers proposed in the present invention;

[0030] Figure 5 This is a cross-sectional view of a hollow box of an automatic forming machine specifically for pot stickers proposed in the present invention.

[0031] Legend:

[0032] 1. Hollow box; 2. Filling jar;

[0033] 3. Feeding mechanism; 301. L-shaped plate; 302. First motor; 303. Hollow tube; 304. Auger blade; 305. Hollow block; 306. Weighing sensor; 307. Partition; 308. First cylinder; 309. Push block; 310. Delivery pipe;

[0034] 4. Cleaning mechanism; 401. Second motor; 402. Rotating rod; 403. Driving gear; 404. Limiting groove; 405. Internal gear; 406. Scraper; 407. Second cylinder; 408. Conical block;

[0035] 5. Support frame; 6. Roller; 7. Transmission belt; 8. Third motor; 9. Loading platform; 10. Third cylinder; 11. Cylinder clamp; 12. Controller; 13. Feed tube; 14. Tube cap; 15. Fixing plate; 16. Screws. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] Reference Figure 1-5 , an embodiment provided by the utility model:

[0038] An automatic forming machine for pot stickers, comprising a hollow box 1, a filling tank 2 being fixedly connected to an outer wall of one side of the hollow box 1, a feeding mechanism 3 being provided on the lower surface of the filling tank 2, the feeding mechanism 3 comprising an L-shaped plate 301, a first motor 302 being fixedly connected to an inner wall of one side of the L-shaped plate 301, a conveying pipe 310 being fixedly connected to the lower surface of the filling tank 2, a hollow tube 303 being fixedly connected to an outer wall of one side of the hollow box 1 close to the filling tank 2, an output end of the first motor 302 passing through the hollow tube 303 and fixedly connected to an auger blade 304, a hollow block 305 being fixedly connected to one end of the hollow tube 303, a weighing sensor 306 being fixedly connected to the inner bottom surface of the hollow block 305, a partition 307 being fixedly connected to the upper surface of the weighing sensor 306, a first cylinder 308 being fixedly connected to the inner wall at the rear end of the hollow block 305, and a pushing block 309 being fixedly connected to the outer wall at the front end of the first cylinder 308;

[0039] A cleaning mechanism 4 is provided inside the filling tank 2, and the cleaning mechanism 4 includes a second motor 401. The output end of the second motor 401 is fixedly connected to a rotating rod 402, and the lower end of the outer wall of the rotating rod 402 is fixedly connected to a driving gear 403. A limiting groove 404 is provided at the upper end of the inner wall of the filling tank 2, and an internal gear 405 is rotatably connected inside the limiting groove 404. A plurality of scrapers 406 are fixedly connected around the lower surface of the internal gear 405.

[0040] The setting of the feeding mechanism 3 can control the amount of pot sticker fillings produced each time, so that each pot sticker can be uniform and consistent. The quantitative fillings can improve the taste and quality of the pot stickers.

[0041] The upper surface of the filling tank 2 is fixedly connected to the second cylinder 407, and the lower surface of the second cylinder 407 is fixedly connected to the conical block 408. When the pot sticker forming machine is in use, the filling in the filling tank 2 is sometimes inconvenient to fall. At this time, the second cylinder 407 can be started to squeeze the filling through the conical block 408. The L-shaped plate 301 is fixedly connected to the middle part of the outer wall of one side of the hollow box 1. The second motor 401 is fixedly connected to one side of the upper surface of the filling tank 2. The front end outer wall and the rear end outer wall of the hollow box 1 are fixedly connected to the support frame 5. The middle part of the inner wall of the support frame 5 is rotatably connected to the roller 6. The outer wall of the roller 6 is provided with a transmission belt 7. One side of the front end support frame 5 is fixedly connected to the third motor 8. The inner top front end of the hollow box 1 is fixedly connected to the third cylinder 10. The lower surface of the third cylinder 10 is fixedly connected to the cylinder clamp 11, and the cylinder clamp 11 can be used to clamp the delivered dough into pot stickers.

[0042] A feeding pipe 13 is fixedly connected to the side of the filling tank 2 away from the hollow box 1, and a pipe cap 14 is threadedly connected to one end of the outer wall of the feeding pipe 13. The processed filling can be fed into the filling tank 2 through the feeding pipe 13. A fixed plate 15 is fixedly connected to the middle of the outer wall of the filling tank 2, and screws 16 are threadedly connected to the outer wall of the fixed plate 15. A plurality of loading platforms 9 are fixedly connected to the outer wall of the transmission belt 7, and dough is placed on the loading platforms 9, so that pot stickers can be better made. A controller 12 is fixedly connected to the side of the hollow box 1 away from the filling tank 2, and the driving gear 403 is engaged with the internal gear 405.

[0043] Working principle: When you need to start using the pot sticker forming machine, first place the pot sticker forming machine in the designated position, then feed the processed filling into the filling tank 2 through the feeding tube 13, and then use the tube cap 14 to close the feeding tube 13. The filling will enter the hollow tube 303 along the conveying tube 310. At the same time, the second cylinder 407 can push the conical block 408 to assist in pushing the filling to move. The first motor 302 drives the auger blade 304 to rotate, so that the filling enters the hollow block 305. The partition 307 continuously accumulates the filling, and the weighing sensor When 306 reaches the designed weight, the first cylinder 308 is started to push the pushing block 309 to push the filling out of the hollow block 305, and the dough is placed on the loading platform 9 to receive the falling filling, and then the cylinder clamp 11 will shape the dough. When the pot sticker forming machine is cleaned after use, the second motor 401 drives the driving gear 403, and the internal gear 405 engaged with the driving gear 403, so that the internal gear 405 drives the scraper 406, and the scraper 406 is used to scrape the residue from the inside of the filling tank 2, making it more convenient and thorough for the staff to clean.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic forming machine for pot stickers, comprising a hollow box (1), characterized in that: A filling pot (2) is fixedly connected to an outer wall of one side of the hollow box (1), a feeding mechanism (3) is provided on the lower surface of the filling pot (2), the feeding mechanism (3) comprising an L-shaped plate (301), a first motor (302) is fixedly connected to an inner wall of one side of the L-shaped plate (301), a delivery pipe (310) is fixedly connected to the lower surface of the filling pot (2), a hollow pipe (303) is fixedly connected to an outer wall of a side of the hollow box (1) close to the filling pot (2), and an output of the first motor (302) is fixedly connected to the outer wall of the hollow box (1) close to the filling pot (2). The end of the hollow tube (303) passes through the hollow tube and is fixedly connected to the auger blade (304); one end of the hollow tube (303) is fixedly connected to the hollow block (305); the inner bottom surface of the hollow block (305) is fixedly connected to the weighing sensor (306); the upper surface of the weighing sensor (306) is fixedly connected to the partition (307); the inner wall of the rear end of the hollow block (305) is fixedly connected to the first cylinder (308); and the outer wall of the front end of the first cylinder (308) is fixedly connected to the pushing block (309); A cleaning mechanism (4) is provided inside the filling tank (2), the cleaning mechanism (4) comprising a second motor (401), the output end of the second motor (401) being fixedly connected to a rotating rod (402), the lower end of the outer wall of the rotating rod (402) being fixedly connected to a driving gear (403), a limiting groove (404) being provided at the upper end of the inner wall of the filling tank (2), an internal gear (405) being rotatably connected inside the limiting groove (404), and a plurality of scrapers (406) being fixedly connected around the lower surface of the internal gear (405).

2. The automatic forming machine for pot stickers according to claim 1, characterized in that: The upper surface of the filling tank (2) is fixedly connected to a second cylinder (407), the lower surface of the second cylinder (407) is fixedly connected to a conical block (408), the L-shaped plate (301) is fixedly connected to the middle portion of the outer wall of one side of the hollow box (1), and the second motor (401) is fixedly connected to one side of the upper surface of the filling tank (2).

3. The automatic forming machine for pot stickers according to claim 1, characterized in that: The front outer wall and the rear outer wall of the hollow box (1) are both fixedly connected to a support frame (5), the middle of the inner wall of the support frame (5) is rotatably connected to a roller (6), the outer wall of the roller (6) is sleeved with a transmission belt (7), and one side of the front support frame (5) is fixedly connected to a third motor (8).

4. The automatic forming machine for pot stickers according to claim 1, characterized in that: The inner top front end of the hollow box (1) is fixedly connected to a third cylinder (10), and the lower surface of the third cylinder (10) is fixedly connected to a cylinder clamp (11).

5. The automatic forming machine for pot stickers according to claim 1, characterized in that: A feeding pipe (13) is fixedly connected to the side of the filling tank (2) away from the hollow box (1), and a pipe cap (14) is threadedly connected to one end of the outer wall of the feeding pipe (13).

6. The automatic pot sticker forming machine according to claim 1, characterized in that: A fixing plate (15) is fixedly connected to the middle of the outer wall of the filling pot (2), and screws (16) are threadedly connected to the outer wall of the fixing plate (15) on all sides.

7. The automatic pot sticker forming machine according to claim 3, characterized in that: A plurality of loading platforms (9) are fixedly connected to the outer wall of the transmission belt (7).

8. The automatic pot sticker forming machine according to claim 1, characterized in that: A controller (12) is fixedly connected to the side of the hollow box (1) away from the filling tank (2), and the driving gear (403) and the internal gear (405) are meshed.