Dust remover convenient for disassembling filter cloth bag

Abstract

The utility model relates to the field of cloth bag type dust removers, in particular to a dust remover convenient to disassemble a filter cloth bag, which comprises a filter box, an air inlet is arranged at one end of the filter box, an exhaust port is arranged at the other end of the filter box, a plurality of discharge ports are arranged at the bottom of the filter box, a plurality of filter components are arranged inside the filter box, and the filter components are positioned beside the discharge ports. The filtering assembly comprises a filtering frame and a filtering bag, a side frame is arranged on the inner side of the filtering frame, clamping frames are arranged on the two sides of the side frame, the clamping frames are attached to the side frame and the filtering frame, and the filtering bag can be rapidly and firmly fixed through the design of a clamping groove and a protruding block and the cooperation of a threaded rod and a threaded hole. According to the design, the mounting and dismounting processes of the filter bag are simplified, the maintenance time is shortened, the fan blows high-pressure gas to the filter bag through the air pipe to carry out back-blowing ash removal, back-blowing ash removal operation at regular time or as required is realized, and the electric valve can prevent gas passing through the filter bag from being exhausted to the fan.

Description

Technical Field

[0001] The utility model relates to the field of bag-type dust collectors, in particular to a dust collector which is convenient for disassembling filter bags. Background Art

[0002] In industrial production processes, dust collectors are important equipment for removing dust and particulate matter from the air. Traditional dust collectors typically use filter bags as filter media, capturing dust in the air through the filter bags to achieve the purpose of purifying the air. However, traditional dust collectors have the following problems during use:

[0003] Difficulty in removing filter bags:

[0004] In traditional dust collectors, filter bags are usually fixed inside the dust collector. Removing and replacing filter bags requires professional tools and a long time, which makes the operation complicated and inefficient.

[0005] The filter bag will accumulate a lot of dust after long-term use, which can easily cause secondary pollution when disassembled, affecting the working environment.

[0006] Inconvenient maintenance:

[0007] Since the filter bags are difficult to remove, the maintenance cycle is long, which increases the downtime of the equipment and affects the continuity and efficiency of production.

[0008] Maintenance personnel need to enter the dust collector when removing the filter bags, which poses certain safety hazards.

[0009] Short service life:

[0010] The traditional fixing method of filter cloth bags is not strong enough and they are prone to loosening or damage after long-term use, which shortens the service life of the filter cloth bags.

[0011] Frequent replacement of filter bags not only increases maintenance costs but also wastes resources.

[0012] Poor sealing:

[0013] Traditional dust collectors have insufficient sealing design between the filter frame and the filter box, which easily leads to dust leakage, affecting the dust removal effect and the cleanliness of the equipment.

[0014] The backflush cleaning system is not perfect:

[0015] Traditional dust collectors may not have an efficient back-blowing cleaning system, or the back-blowing cleaning system may not be designed reasonably enough to effectively remove dust accumulated on the filter bags, affecting the service life and filtering effect of the filter bags.

[0016] Examples of prior art

[0017] Chinese patent publication number CN202010998824.3: discloses a dust collector with a quick disassembly and assembly structure, but the design of its clamping frame and side frame is relatively simple, which fails to completely solve the problem of loose fixation of the filter bag. Utility Model Content

[0018] (1) Technical problems solved

[0019] In view of the deficiencies in the prior art, the utility model provides a dust collector which is convenient for disassembling filter bags.

[0020] (2) Technical solution

[0021] The diaphragm of the present invention is a kind of filter bag that is easy to be disassembled. It comprises a filter bag, a bottom surface of which is provided with a filter cloth, and a filter bag at the bottom surface of which is provided with a filter cloth.

[0022] Preferably, a plurality of clamping grooves are provided on both sides of the side frame, and a protrusion is provided on the inner side of the clamping frame, and the protrusion is adapted to the clamping grooves.

[0023] Further preferably, the discharge port is a truncated cone structure.

[0024] Again preferably, a filter element is provided on the exhaust port, the filter element adopts activated carbon, and both ends of the filter element are installed in the exhaust port through a threaded structure.

[0025] Preferably, hand buckle grooves are symmetrically provided on both sides of the top of the filter frame.

[0026] Further preferably, an air duct is fixedly installed on one side of the filter box, the air duct is located at the opposite end of the air inlet, a fan is fixedly installed on the outer end of the air duct, an electric valve is installed on the air duct, and the air outlet of the air duct faces the filter bag on the filter frame.

[0027] (3) Beneficial effects

[0028] Compared with the prior art, the present invention provides a dust collector that is easy to disassemble the filter bag, which has the following beneficial effects:

[0029] Improve maintenance efficiency:

[0030] Quick assembly and disassembly: The design of the clamping groove and the protrusion, as well as the combination of the threaded rod and the threaded hole, can quickly and firmly fix the filter bag. This design simplifies the installation and removal process of the filter bag and reduces maintenance time.

[0031] Hand Latch Grooves: Hand latch grooves on the top of the filter frame provide a convenient gripping point, allowing operators to easily lift and move the filter frame, further simplifying the disassembly and assembly process.

[0032] Extend filter bag service life:

[0033] Backflush cleaning system: The fan blows high-pressure air through the air duct to the filter bags for backflush cleaning, enabling scheduled or on-demand backflush cleaning. This design effectively removes dust from the filter bags, extending their service life. An electric valve closes the air duct to prevent air from passing through the filter bags from being discharged into the fan.

[0034] Activated carbon filter element: The exhaust port is equipped with an activated carbon filter element, which can further purify the air filtered from the filter bag, remove harmful gases and odors, reduce the burden on the filter bag, and thus extend its service life.

[0035] Reduce downtime:

[0036] Simplified maintenance process: Since the filter bag can be disassembled and assembled quickly and easily, the downtime of the equipment is reduced and the continuity and efficiency of production are improved.

[0037] Improved security:

[0038] Sealing design: There are grooves on the side walls and bottom of the filter box, and rubber pads are provided on the sides and bottom of the filter frame. These rubber pads fit tightly with the grooves on the filter box to ensure the sealing between the filter frame and the filter box, prevent dust leakage, and keep the inside of the dust collector clean.

[0039] Hand buckle slot: The hand buckle slot not only facilitates the lifting of the filter frame, but also increases the safety of operation and reduces the risk of injury to the operator.

[0040] Efficient nesting:

[0041] Cone-shaped discharge port: The discharge port adopts a cone-shaped structure, which helps to discharge dust smoothly, reduces dust accumulation in the discharge port, improves discharge efficiency, and reduces the risk of blockage.

[0042] Easy to replace and maintain:

[0043] Threaded filter element: Both ends of the activated carbon filter element are installed in the exhaust port through a threaded structure, making the filter element easy to replace and maintain, ensuring its effectiveness for long-term use.

[0044] Improve purification effect:

[0045] Multi-stage filtration: Through the double filtration of filter bag and activated carbon filter element, it not only captures particulate matter in the air, but also removes harmful gases and odors, improving the air purification effect.

[0046] Reduce maintenance costs:

[0047] Extended filter bag life: The backflush cleaning system and efficient sealing design extend the service life of the filter bags, reducing the need for frequent filter bag replacement and thus reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Figure 1 This is a schematic diagram of the filter box structure of the utility model;

[0049] Figure 2 This is a schematic diagram of the cross-sectional structure of the filter box of the utility model;

[0050] Figure 3 This is a schematic diagram of the filter frame structure of the utility model;

[0051] In the figure: 1. Filter box; 2. Filter frame; 3. Filter bag; 4. Side frame; 5. Clamp frame; 6. Clamp groove; 7. Bump; 8. Threaded rod; 9. Hand buckle groove; 10. Air inlet; 11. Exhaust port; 12. Air duct; 13. Fan; 14. Electric valve; 15. Discharge port; 16. Filter element. DETAILED DESCRIPTION

[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0053] See also Figure 1-3 The utility model is a dust collector that is easy to disassemble the filter bag. By optimizing the installation and disassembly structure of the filter bag 3, the maintenance efficiency and service life of the dust collector are significantly improved. The specific working principle is as follows:

[0054] Filter box 1 structure:

[0055] Air inlet 10: An air inlet 10 is provided at one end of the filter box 1 for introducing dust-laden air.

[0056] Exhaust port 11: An exhaust port 11 is provided at the other end of the filter box 1 for discharging the purified air.

[0057] Discharge port 15: The bottom of the filter box 1 is provided with a plurality of discharge ports 15 for collecting and discharging filtered dust.

[0058] Filter components:

[0059] Position: The filter assembly is located beside the discharge port 15 to ensure that dust can fall into the discharge port 15 smoothly.

[0060] Composition: Each filter assembly includes a filter frame 2 and a filter bag 3.

[0061] Filter frame 2: Filter frame 2 is the main structure supporting filter bag 3, and side frame 4 is provided inside thereof.

[0062] Side frame 4: Clamping frames 5 are provided on both sides of the side frame 4. The clamping frames 5 fit together with the side frame 4 and the filter frame 2 and are used to clamp the filter bag 3.

[0063] Filter bag 3 fixing device:

[0064] Clamping frame 5: The clamping frame 5 cooperates with the side frame 4 to clamp the filter bag 3 to ensure that the filter bag 3 is firmly fixed on the filter frame 2.

[0065] Threaded rod 8: A threaded rod 8 passes through the side of the clamping frame 5, and a threaded hole is provided on the side of the filter holder 2. The threaded rod 8 is adapted to the threaded hole. By tightening the threaded rod 8, the clamping frame 5 can be fixed to the filter holder 2, thereby fixing the filter bag 3.

[0066] Rubber pads: Rubber pads are provided on the sides and bottom of the filter frame 2. These rubber pads are interference fit with the grooves on the filter box 1 to ensure the sealing between the filter frame 2 and the filter box 1 and prevent dust leakage.

[0067] Filter box 1 top opening:

[0068] Opening: The top of the filter box 1 is provided with an opening for easy installation and removal of the filter assembly. Through this opening, the filter assembly can be easily placed in or taken out of the filter box 1.

[0069] Sealed design:

[0070] Grooves: Grooves are provided on the side walls and bottom of the filter box 1, and rubber pads are provided on the sides and bottom of the filter frame 2. These rubber pads fit with the grooves on the filter box 1 with interference fit to ensure the sealing between the filter frame 2 and the filter box 1.

[0071] Leakage-proof: This sealing design can effectively prevent dust from leaking out from the gap between the filter frame 2 and the filter box 1, keeping the inside of the dust collector clean.

[0072] Steps:

[0073] Install filter bag 3:

[0074] Put the filter bag 3 on the filter frame 2.

[0075] Fit the clamping frame 5 to the side frame 4 to clamp the filter bag 3.

[0076] By tightening the threaded rod 8 , the clamping frame 5 is fixed to the filter frame 2 , ensuring that the filter bag 3 is firmly fixed to the filter frame 2 .

[0077] Place the filter frame 2 with the filter bag 3 into the filter box 1 through the opening at the top of the filter box 1.

[0078] Ensure that the rubber pads on the sides and bottom of the filter frame 2 are in interference fit with the grooves on the filter box 1 to achieve sealing.

[0079] Remove filter bag 3:

[0080] Open the opening on the top of filter box 1.

[0081] Loosen the threaded rod 8 and remove the clamping frame 5.

[0082] Take out the filter bag 3.

[0083] Take out the filter support 2 through the opening at the top of the filter box 1.

[0084] Clean the filter bag 3 or replace it with a new one, and then repeat the above installation steps.

[0085] Comprehensive workflow

[0086] Air intake: Dust-laden air enters the filter box 1 through the air inlet 10.

[0087] Filtration: When the air passes through the filter bag 3, the dust is captured by the filter bag 3, and the purified air is discharged through the exhaust port 11.

[0088] Discharge: The filtered dust falls into the discharge port 15 by gravity and is finally discharged from the filter box 1.

[0089] Maintenance: When the filter bag 3 needs to be replaced or cleaned, pull the filter frame 2 out of the opening at the top of the filter box 1 and loosen the threaded rod 8 to disengage the threaded rod 8 from the threaded hole, thereby quickly disassembling the clamping frame 5, and then remove the filter bag 3 for replacement or cleaning and reinstall it.

[0090] Working principles of each preferred technical solution

[0091] Coordination between side frame 4 and clamping frame 5:

[0092] Clamping groove 6 design: a plurality of clamping grooves 6 are provided on both sides of the side frame 4.

[0093] Design of the protrusion 7: A protrusion 7 is provided on the inner side of the clamping frame 5 , and the protrusion 7 is adapted to the clamping groove 6 .

[0094] Working principle: By inserting the protrusion 7 of the clamping frame 5 into the clamping groove 6 of the side frame 4, the filter bag 3 can be quickly and firmly fixed. This design not only simplifies the installation process of the filter bag 3, but also ensures the stability of the filter bag 3 during use.

[0095] Design of discharge port 15:

[0096] Cone-shaped structure: the discharge port 15 is a cone-shaped structure.

[0097] Working Principle: The truncated cone-shaped discharge port 15 facilitates the smooth discharge of dust, reduces dust accumulation within the discharge port 15, and improves discharge efficiency. This structure also helps reduce the risk of dust blockage.

[0098] Filter element 16 on exhaust port 11:

[0099] Material of filter element 16: A filter element 16 is provided on the exhaust port 11, and the filter element 16 is made of activated carbon.

[0100] Installation method: Both ends of the filter element 16 are installed in the exhaust port 11 through a threaded structure.

[0101] Working Principle: Activated carbon filter element 16 further purifies the air filtered by filter bag 3, removing harmful gases and odors. The threaded installation structure makes filter element 16 easy to replace and maintain, ensuring long-term effectiveness.

[0102] Hand buckle slot 9 on the top of filter holder 2:

[0103] Design of hand buckle slot 9: Hand buckle slots 9 are symmetrically provided on both sides of the top of the filter frame 2.

[0104] Working Principle: The hand buckle slot 9 provides a convenient gripping point, allowing the operator to easily lift and move the filter frame 2. This not only simplifies the removal and installation process of the filter bag 3, but also improves the safety and convenience of operation.

[0105] Design of air duct 12 and fan 13:

[0106] Installation of the air duct 12: An air duct 12 is fixedly installed on one side of the filter box 1, and the air duct 12 is located at the opposite end of the air inlet 10.

[0107] Fan 13: A fan 13 is fixedly installed on the outer end of the air duct 12.

[0108] Electric valve 14: An electric valve 14 is installed on the air duct 12.

[0109] Air outlet direction: The air outlet of the air duct 12 faces the filter bag 3 on the filter frame 2.

[0110] Working Principle: Fan 13 blows high-pressure air through air duct 12 toward filter bag 3 for back-flushing and cleaning. A digital controller can be configured on fan 13 to enable timed or on-demand back-flushing. This design effectively removes dust from filter bag 3, extending its service life while maintaining efficient filtration performance. Electric valve 14 closes air duct 12, preventing air from passing through filter bag 3 from being discharged toward fan 13.

[0111] Comprehensive workflow

[0112] Filter bag 3 installation:

[0113] The sides of the filter bag 3 are attached to the side frame 4.

[0114] Insert the protrusion 7 of the clamping frame 5 into the clamping groove 6 of the side frame 4 to ensure that the filter bag 3 is firmly fixed on the filter frame 2.

[0115] By tightening the threaded rod 8, the clamping frame 5 is further fixed to ensure that the filter bag 3 will not loosen.

[0116] Place the filter frame 2 with the filter bag 3 into the filter box 1 through the opening at the top of the filter box 1.

[0117] Ensure that the rubber pads on the sides and bottom of the filter frame 2 are in interference fit with the grooves on the filter box 1 to achieve sealing.

[0118] Dust removal process:

[0119] Dust-laden air enters the filter box 1 through the air inlet 10 .

[0120] When the air passes through the filter bag 3 , dust is captured by the filter bag 3 , and the purified air is discharged through the exhaust port 11 .

[0121] The filtered dust falls into the discharge port 15 by gravity and is finally discharged from the filter box 1.

[0122] Backflush cleaning:

[0123] The fan 13 blows high-pressure gas to the filter bag 3 through the air duct 12 to perform back-blowing and dust cleaning.

[0124] During the back-blowing cleaning process, dust falls off the filter bag 3 and falls into the discharge port 15 .

[0125] The electric valve 14 controls the opening or closing state of the air duct 12 to prevent the gas passing through the filter bag 3 from being discharged to the fan 13.

[0126] Filter bag 3 disassembly:

[0127] Take out the filter support 2 from the opening at the top of the filter box 1.

[0128] Loosen the threaded rod 8 and remove the clamping frame 5.

[0129] Lift the filter frame 2 through the hand buckle slot 9 and take out the filter bag 3.

[0130] Clean the filter bag 3 or replace it with a new one, and then repeat the above installation steps.

[0131] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust collector that is easy to disassemble the filter bag, characterized in that: The invention comprises a filter box (1), wherein one end of the filter box (1) is provided with an air inlet (10), the other end of the filter box (1) is provided with an exhaust port (11), the bottom of the filter box (1) is provided with a plurality of discharge ports (15), the interior of the filter box (1) is provided with a plurality of filter components, and the filter components are located beside the discharge ports (15), the filter components include a filter frame (2) and a filter bag (3), the inner side of the filter frame (2) is provided with a side frame (4), the two sides of the side frame (4) are provided with a clamping frame (5), the filter bag (3) and the filter bag (3) are provided with a side frame (4) on the inner side of the filter frame (2), and the two sides of the side frame (4) are provided with a clamping frame (5). The clamping frame (5) is fitted with the side frame (4) and the filter frame (2), and the clamping frame (5) and the side frame (4) are used to clamp the filter bag (3). A threaded rod (8) passes through the side of the clamping frame (5), and a threaded hole is provided on the side of the filter frame (2). The threaded rod (8) is adapted to the threaded hole. The top of the filter box (1) is provided with an opening, and the side walls and bottom of the filter box (1) are provided with grooves. The side and bottom of the filter frame (2) respectively include rubber pads, and are interference fit with the grooves on the filter box (1).

2. A dust collector that facilitates the removal of filter bags according to claim 1, characterized in that: A plurality of clamping grooves (6) are provided on both sides of the side frame (4), and a protrusion (7) is provided on the inner side of the clamping frame (5), and the protrusion (7) is adapted to the clamping grooves (6).

3. A dust collector that facilitates the removal of filter bags according to claim 2, characterized in that: The discharge port (15) is a truncated cone structure.

4. A dust collector for easy removal of filter bags according to claim 3, characterized in that: The exhaust port (11) is provided with a filter element (16), the filter element (16) is made of activated carbon, and both ends of the filter element (16) are installed in the exhaust port (11) through a threaded structure.

5. A dust collector for easy removal of filter bags according to claim 4, characterized in that: Handle grooves (9) are symmetrically provided on both sides of the top of the filter frame (2).

6. A dust collector for easy removal of filter bags according to claim 5, characterized in that: An air duct (12) is fixedly mounted on one side of the filter box (1), the air duct (12) is located at the opposite end of the air inlet (10), a fan (13) is fixedly mounted on the outer end of the air duct (12), an electric valve (14) is mounted on the air duct (12), and an air outlet of the air duct (12) faces the filter bag (3) of the filter frame (2).

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