Dissolving device for powder coating production

By designing a powder coating production device that includes mixing components, filling components, water injection components and reflow components, the problem of uneven material mixing is solved, and efficient and uniform powder coating dissolution is achieved, and the quality and working efficiency of finished products are improved.

CN223184377UActive Publication Date: 2025-08-05JIEYANG XINWEI BUILDING MATERIALS TECH IND CO LTD
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Patent Information

Application Number
CN202422165776.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-08-05
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

Uneven mixing of materials during powder coating production leads to low quality of finished products.

Method used

A dissolution device for powder coating production is designed, including mixing components, filling components, water injection components and reflow components. The rotating shaft and the dragon blade are used to achieve repeated mixing of raw materials and liquids, and the scraping components and stirring rods are used to ensure that the material is evenly dissolved.

Benefits of technology

It improves the finished product quality of powder coatings, enhances work efficiency, and ensures the uniformity and dissolution effect of the mixed materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dissolving device for powder coating production, and particularly relates to the technical field of powder paints.The dissolving device comprises a mounting frame, a dissolving tank is fixedly connected to the center of the top of the mounting frame, a mixing assembly is arranged in the dissolving tank, and a filling assembly and a water injection assembly are arranged on the left side and the right side of the outer surface of the dissolving tank respectively; and a backflow assembly is fixedly connected to the rear part of the outer surface of the dissolving tank. According to the dissolving device for producing the powder coating, the designed backflow assembly is matched with the mixing assembly, the filling assembly and the water injection assembly, so that raw materials of the powder coating and other liquid can be repeatedly dissolved and mixed while being mixed, and the quality of a finished product is improved; and in the actual operation process, the mixed materials are sent back into the dissolving tank again through the second rotating shaft and the auger blade to be mixed and stirred for multiple times, and the dissolving effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder coatings, in particular to a dissolving device for producing powder coatings. Background Art

[0002] Powder coating is a solid powdered synthetic resin coating composed of solid resin, pigments, fillers and additives. Powder coating is different from ordinary solvent-based coatings and water-based coatings. Its dispersion medium is not solvent and water, but air. In the production process of powder coating, special resin, pigments, fillers, curing agents and other additives need to be mixed in a certain proportion, and they need to be dissolved in the process.

[0003] Chinese patent publication number CN215388765U discloses a dissolution device for powder coating production, including a base, a storage barrel installed on the top of the base by bolts, a fixed seat installed on the top of the base by bolts, a dissolution tank welded on the top of the fixed seat, a liquid storage barrel installed on the top of the base by bolts, a fixed plate welded inside the dissolution tank, a plurality of water holes are opened on the top of the fixed plate, a drive motor is installed on the top of the dissolution tank by bolts, a stirring rod is welded on the output end of the drive motor, a limiting flow frame is welded on the inner wall of the dissolution tank, a conveying pipe is embedded and welded on the top of the storage barrel, and a servo motor is installed on the top of the conveying pipe by bolts. The equipment involved in the above patent document can make the powder coating and liquid fully blend, improve the efficiency of powder coating production dissolution, facilitate the addition of powder coating into the dissolution tank, improve the efficiency of adding powder into the dissolution tank, and at the same time can add powder coating in a quantitative manner, thereby improving the efficiency of providing liquid for powder coating production dissolution.

[0004] The above patent documents can improve the dissolution efficiency of powder coating production. However, in the actual production process, uneven mixing of materials in the dissolution tank will lead to low quality of the finished powder coating product. Utility Model Content

[0005] The main purpose of the utility model is to provide a dissolving device for powder coating production, which can effectively solve the problem that uneven material mixing will lead to low quality of powder coating products.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A dissolving device for powder coating production includes a mounting frame, a dissolving tank fixedly connected to the center position of the top of the mounting frame, and the dissolving tank passes through the top of the mounting frame and extends into the inner cavity of the mounting frame. A mixing component is provided inside the dissolving tank, and a pouring component and a water injection component are respectively provided on the left and right sides of the outer surface of the dissolving tank, and a reflux component is fixedly connected to the rear of the outer surface of the dissolving tank.

[0008] Preferably, the mixing assembly includes a motor, the bottom of the motor is fixedly connected to the bottom wall of the mounting frame, the output end of the motor is fixedly connected to a rotating shaft 1 through a coupling, and the rotating shaft 1 passes through the bottom of the dissolving tank and extends into the inner cavity of the dissolving tank, the outer surface of the rotating shaft 1 is fixedly connected to a pulley 1, the outer surface of the rotating shaft 1 is fixedly connected to a number of evenly distributed stirring rods, the outer surface of the rotating shaft 1 is fixedly connected to a push plate 1, the inner surface of the dissolving tank is fixedly connected to a blanking baffle, the top center position of the blanking baffle is rotatably connected to a scraper assembly, and the inner surface of the dissolving tank is fixedly connected to an interconnected material pipe.

[0009] Preferably, the scraper assembly includes a rotating column, the bottom of the rotating column is rotatably connected to the top of the blanking baffle, and the bottom of the rotating column passes through the top of the blanking baffle and is fixedly connected to the top of the rotating shaft, two symmetrically distributed scrapers are fixedly connected to the outer surface of the rotating column, and a conical top cap is fixedly connected to the top of the rotating column.

[0010] Preferably, the filling assembly includes a blanking box, which is fixedly connected to the outer surface of the dissolving tank, a feed pipe is fixedly connected to the top of the blanking box, a ramp is fixedly connected to the bottom wall of the blanking box, and a pipe 1 is fixedly connected between the feed pipe and the dissolving tank.

[0011] Preferably, the water injection assembly includes a liquid storage tank, the top of the mounting frame is fixedly connected to the liquid storage tank, one end of the liquid storage tank is fixedly connected to a liquid injection pipe, a water pump is fixedly installed on the top of the liquid storage tank, a pipe 2 is fixedly connected between the output end of the water pump and the dissolution tank, and the input end of the water pump is fixedly connected to a suction pipe.

[0012] Preferably, the suction pipe passes through the top of the liquid storage tank and extends to the bottom wall of the liquid storage tank.

[0013] Preferably, the interconnecting material pipe is connected to pipeline one and pipeline two, and a blanking funnel is fixedly connected to the inside of the interconnecting material pipe.

[0014] Preferably, the reflux assembly includes a return pipe and a pipe three, the return pipe and the pipe three are both fixedly connected to the rear of the outer surface of the dissolution tank, the return pipe and the rear end of the pipe three are commonly fixedly connected to a protective shell, the bottom wall of the protective shell is rotatably connected to a rotating shaft two, and the rotating shaft two passes through the bottom of the protective shell and extends into the outside world, the outer surface of the rotating shaft two is fixedly connected to an auger blade, the outer surface of the rotating shaft two is fixedly connected to a pulley two, and a belt is wound around the pulley two and the pulley one.

[0015] Preferably, a discharge pipe is fixedly connected to the outer surface of the dissolving tank, and valves are installed on the discharge pipe and pipeline three.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The utility model can realize mixing of raw materials of powder coating and other liquids and repeatedly dissolving and mixing by setting a reflux component in conjunction with a mixing component, a pouring component and a water injection component, thereby improving the quality of the finished product and further improving the work efficiency of the staff. During actual operation, the raw materials are poured into the blanking box through the feed pipe, and the raw materials flow into the intercommunication material pipe along the inclined table. The liquid that needs to be mixed and dissolved is pumped out to the intercommunication material pipe through the liquid storage tank by a water pump to mix with the raw materials therein. The mixture falls on the blanking baffle and is pushed to the space below the blanking baffle by the scraper component for secondary mixing and stirring. Finally, the mixed material is returned to the dissolution tank through the rotating shaft 2 and the auger blade for multiple mixing and stirring to improve the dissolution effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the utility model from another perspective;

[0020] Figure 3 It is a schematic cross-sectional view of the overall structure of the present invention;

[0021] Figure 4 It is a schematic cross-sectional view of a local structure of the present utility model;

[0022] Figure 5 For the utility model Figure 3 A in the middle is an enlarged schematic diagram;

[0023] Figure 6 For the utility model Figure 3 The enlarged schematic diagram of point B in the middle;

[0024] Figure 7 For the utility model Figure 4 Enlarged schematic diagram at point C in the middle.

[0025] In the figure: 1. Mounting frame; 2. Dissolving tank; 3. Mixing assembly; 31. Motor; 32. Rotating shaft 1; 33. Pulley 1; 34. Stirring rod; 35. Push plate 1; 36. Blanking baffle; 37. Scraper assembly; 371. Rotating column; 372. Scraper; 373. Conical top cap; 38. Interconnecting material pipe; 4. Filling assembly; 41. Blanking box; 42. Feed pipe; 43. Inclined platform; 44. Pipeline 1; 5. Water injection assembly; 51. Liquid storage tank; 52. Liquid injection pipe; 53. Water pump; 54. Pipeline 2; 55. Suction pipe; 6. Return assembly; 61. Return pipe; 62. Pipeline 3; 63. Protective shell; 64. Rotating shaft 2; 65. Auger blade; 66. Pulley 2; 67. Belt. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0027] The powder coating produced in this scheme is mainly a type of latex paint. The configuration ratio of the powder coating is a conventional design of the existing technology and can be configured accordingly according to actual conditions. This scheme will not explain it in detail.

[0028] like Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, a dissolving device for powder coating production includes a mounting frame 1, a dissolving tank 2 is fixedly connected to the center position of the top of the mounting frame 1, and the dissolving tank 2 passes through the top of the mounting frame 1 and extends into the inner cavity of the mounting frame 1, a mixing assembly 3 is provided inside the dissolving tank 2, and the mixing assembly 3 includes a motor 31, the bottom of the motor 31 is fixedly connected to the bottom wall of the mounting frame 1, the output end of the motor 31 is fixedly connected to a rotating shaft 32 through a coupling, and the rotating shaft 32 passes through the bottom of the dissolving tank 2 and extends into the inner cavity of the dissolving tank 2, the outer surface of the rotating shaft 32 is fixedly connected to a pulley 33, and the outer surface of the rotating shaft 32 is fixedly connected to a plurality of evenly distributed stirring rods 34, The outer surface of the rotating shaft 32 is fixedly connected to a push plate 35, the inner surface of the dissolving tank 2 is fixedly connected to a blanking baffle 36, and the center position of the top of the blanking baffle 36 is rotatably connected to a scraper assembly 37, and the scraper assembly 37 includes a rotating column 371, the bottom of the rotating column 371 is rotatably connected to the top of the blanking baffle 36, and the bottom of the rotating column 371 passes through the top of the blanking baffle 36 and is fixedly connected to the top of the rotating shaft 32, the outer surface of the rotating column 371 is fixedly connected to two symmetrically distributed scrapers 372, and the top of the rotating column 371 is fixedly connected to a conical top cap 373, the inner surface of the dissolving tank 2 is fixedly connected to an intercommunication pipe 38, and the interior of the intercommunication pipe 38 is fixedly connected to a blanking funnel;

[0029] The raw materials of the powder coating and the solvent used to produce the powder coating are preliminarily mixed inside the interconnected material pipe 38 and then fall on the top of the conical top cap 373 for diversion, and then the motor 31 is started. After the motor 31 is started, the output end of the motor 31 drives the rotating shaft 32 to rotate through the coupling. During the rotation of the rotating shaft 32, the scraper 372 is driven to push the material on the top of the blanking baffle 36, and the material is pushed into the dissolving tank 2 through the hole at the top of the blanking baffle 36. While the rotating shaft 32 rotates, it drives the stirring rod 34 on the outer surface of the rotating shaft 32 to stir, mix and dissolve the mixture inside the dissolving tank 2.

[0030] like Figure 2 、 Figure 3 and Figure 4As shown, a pouring assembly 4 and a water injection assembly 5 are respectively provided on the left and right sides of the outer surface of the dissolving tank 2. The pouring assembly 4 includes a blanking box 41, which is fixedly connected to the outer surface of the dissolving tank 2. A feeding pipe 42 is fixedly connected to the top of the blanking box 41, and a ramp 43 is fixedly connected to the bottom wall of the blanking box 41. A pipe 1 44 is fixedly connected between the feeding pipe 42 and the dissolving tank 2; the water injection assembly 5 includes a liquid storage tank 51, a liquid storage tank 51 is fixedly connected to the top of the mounting frame 1, one end of the liquid storage tank 51 is fixedly connected to the liquid injection pipe 52, a water pump 53 is fixedly installed on the top of the liquid storage tank 51, a pipe 2 54 is fixedly connected between the output end of the water pump 53 and the dissolving tank 2, and a liquid suction pipe 55 is fixedly connected to the input end of the water pump 53. The liquid suction pipe 55 passes through the top of the liquid storage tank 51 and extends to the bottom wall of the liquid storage tank 51. The interconnecting material pipe 38 is connected to the pipe 1 44 and the pipe 2 54;

[0031] During the water injection process, attention should be paid to the amount of water injected to ensure that the material is refluxed through the auger blades 65 in a thick form during the dissolution process, thereby ensuring that the equipment can operate normally.

[0032] According to the configuration scheme of the powder coating, the raw materials and the dissolved solution are respectively injected into the blanking box 41 and the liquid storage tank 51. The dissolved solution entering the liquid storage tank 51 enters the interconnecting material pipe 38 along the pipe 2 54 through the suction pipe 55 under the action of the water pump 53 and is preliminarily mixed with the raw materials of the powder coating entering therein.

[0033] like Figure 7 As shown, the rear portion of the outer surface of the dissolving tank 2 is fixedly connected to a reflux assembly 6, which includes a return pipe 61 and a pipe three 62. The return pipe 61 and the pipe three 62 are both fixedly connected to the rear portion of the outer surface of the dissolving tank 2. The rear ends of the return pipe 61 and the pipe three 62 are commonly fixedly connected to a protective shell 63. The bottom wall of the protective shell 63 is rotatably connected to a rotating shaft 2 64, and the rotating shaft 2 64 passes through the bottom of the protective shell 63 and extends into the outside world. The outer surface of the rotating shaft 2 64 is fixedly connected to an auger blade 65. The outer surface of the rotating shaft 2 64 is fixedly connected to a pulley 2 66. A belt 67 is wound between the pulley 2 66 and the pulley 1 33. A discharge pipe is fixedly connected to the outer surface of the dissolving tank 2, and valves are installed on the discharge pipe and the pipe three 62.

[0034] During the rotation of the rotating shaft 1 32 , the pulley 1 33 is driven to rotate, thereby driving the pulley 2 66 to rotate through the belt 67, and then driving the rotating shaft 2 64 to rotate. After the mixture inside the dissolving tank 2 is stirred for a period of time, the valve of the pipe 3 62 is opened to allow the mixture to enter the protective shell 63 through the pipe 3 62 and be sent back to the space above the inner cavity of the dissolving tank 2 through the return pipe 61 through the rotating shaft 2 64 and the auger blade 65 for secondary mixing and dissolving operation.

[0035] The working principle of the present invention is as follows: according to the configuration scheme of the powder coating, the raw materials and the dissolved solution are respectively injected into the blanking box 41 and the liquid storage tank 51; the dissolved solution entering the liquid storage tank 51 enters the interconnecting material pipe 38 along the pipe 2 54 under the action of the water pump 53 through the suction pipe 55 to be preliminarily mixed with the raw materials of the powder coating entering therein, and then falls on the top of the conical top cap 373 for diversion; then the motor 31 is started; after the motor 31 is started, the output end of the motor 31 drives the rotating shaft 1 32 to rotate through the coupling; during the rotation of the rotating shaft 1 32, the scraper 372 is driven to push the material on the top of the blanking baffle 36, and the material is pushed into the dissolving tank 2 through the hole on the top of the blanking baffle 36; the rotating shaft As the rotary shaft 32 rotates, the stirring rod 34 on the outer surface of the rotating shaft 32 will be driven to stir, mix and dissolve the mixture inside the dissolving tank 2; during the rotation of the rotating shaft 32, the pulley 33 will be driven to rotate, thereby driving the pulley 2 66 to rotate through the belt 67, and then driving the rotating shaft 2 64 to rotate. After the mixture inside the dissolving tank 2 is stirred for a period of time, the valve of the pipe 3 62 is opened to allow the mixture to enter the protective shell 63 through the pipe 3 62 and be sent back to the space above the inner cavity of the dissolving tank 2 through the rotating shaft 2 64 and the auger blade 65 through the return pipe 61 for a secondary mixing and dissolving operation. Finally, the valve at the pipe 3 62 is closed and the valve at the discharge pipe is opened to collect the finished powder coating product.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A dissolving device for powder coating production, comprising a mounting frame (1), characterized in that: A dissolving tank (2) is fixedly connected to the center of the top of the mounting frame (1), and the dissolving tank (2) passes through the top of the mounting frame (1) and extends into the inner cavity of the mounting frame (1). A mixing component (3) is provided inside the dissolving tank (2). A pouring component (4) and a water injection component (5) are respectively provided on the left and right sides of the outer surface of the dissolving tank (2). A reflux component (6) is fixedly connected to the rear of the outer surface of the dissolving tank (2). The mixing assembly (3) includes a motor (31), the bottom of the motor (31) is fixedly connected to the bottom wall of the mounting frame (1), the output end of the motor (31) is fixedly connected to a rotating shaft (32) through a coupling, and the rotating shaft (32) passes through the bottom of the dissolving tank (2) and extends into the inner cavity of the dissolving tank (2), the outer surface of the rotating shaft (32) is fixedly connected to a pulley (33), the outer surface of the rotating shaft (32) is fixedly connected to a plurality of evenly distributed stirring rods (34), the outer surface of the rotating shaft (32) is fixedly connected to a push plate (35), the inner surface of the dissolving tank (2) is fixedly connected to a blanking baffle (36), the top center position of the blanking baffle (36) is rotatably connected to a scraping assembly (37), and the inner surface of the dissolving tank (2) is fixedly connected to an interconnecting material pipe (38); The scraper assembly (37) includes a rotating column (371), the bottom of the rotating column (371) is rotatably connected to the top of the blanking baffle (36), and the bottom of the rotating column (371) passes through the top of the blanking baffle (36) and is fixedly connected to the top of the rotating shaft (32). Two symmetrically distributed scrapers (372) are fixedly connected to the outer surface of the rotating column (371), and a conical top cap (373) is fixedly connected to the top of the rotating column (371).

2. A dissolving device for powder coating production according to claim 1, characterized in that: The filling assembly (4) includes a blanking box (41), the blanking box (41) is fixedly connected to the outer surface of the dissolving tank (2), the top of the blanking box (41) is fixedly connected to a feed pipe (42), the bottom wall of the blanking box (41) is fixedly connected to a ramp (43), and a pipe 1 (44) is fixedly connected between the feed pipe (42) and the dissolving tank (2).

3. A dissolving device for powder coating production according to claim 2, characterized in that: The water injection assembly (5) comprises a liquid storage tank (51), the top of the mounting frame (1) is fixedly connected to the liquid storage tank (51), one end of the liquid storage tank (51) is fixedly connected to a liquid injection pipe (52), a water pump (53) is fixedly installed on the top of the liquid storage tank (51), a second pipe (54) is fixedly connected between the output end of the water pump (53) and the dissolution tank (2), and the input end of the water pump (53) is fixedly connected to a liquid suction pipe (55).

4. A dissolving device for powder coating production according to claim 3, characterized in that: The liquid suction pipe (55) passes through the top of the liquid storage tank (51) and extends to the bottom wall of the liquid storage tank (51).

5. A dissolving device for powder coating production according to claim 4, characterized in that: The interconnecting material pipe (38) is in communication with the first pipe (44) and the second pipe (54), and a material drop funnel is fixedly connected to the interior of the interconnecting material pipe (38).

6. A dissolving device for powder coating production according to claim 1, characterized in that: The return assembly (6) includes a return pipe (61) and a pipe three (62), the return pipe (61) and the pipe three (62) are both fixedly connected to the rear portion of the outer surface of the dissolving tank (2), the rear ends of the return pipe (61) and the pipe three (62) are fixedly connected to a protective shell (63), the bottom wall of the protective shell (63) is rotatably connected to a rotating shaft two (64), and the rotating shaft two (64) passes through the bottom of the protective shell (63) and extends into the outside world, the outer surface of the rotating shaft two (64) is fixedly connected to an auger blade (65), the outer surface of the rotating shaft two (64) is fixedly connected to a pulley two (66), and a belt (67) is wound and connected between the pulley two (66) and the pulley one (33).

7. A dissolving device for powder coating production according to claim 6, characterized in that: A discharge pipe is fixedly connected to the outer surface of the dissolving tank (2), and valves are installed on the discharge pipe and the pipeline three (62).

Citation Information

Patent Citations

  • Dissolving device for powder coating production

    CN215388765U