High-tower compound fertilizer pulping and mixing equipment
Through the modularly designed mixing pulping and feed mixing mechanism, combined with sealing ring and gate valve, the cleaning difficulties and sealing problems of high tower composite fertilizer pulping equipment are solved, and convenient cleaning and equipment protection are achieved.
Patent Information
- Application Number
- CN202422284405.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing high tower composite fertilizer pulping mixing equipment is difficult to clean due to the structural blocking part during the cleaning process, and the sealing performance is not good enough during the mixing process, which may lead to damage to the equipment.
The modular design of agitating pulping mechanism and feed mixing mechanism is adopted to facilitate disassembly and cleaning by bolted connections. The sealing ring and gate valve are combined to improve sealing and control the output slurry.
It realizes convenient cleaning and sealing of the equipment, avoids equipment damage caused by difficulty in cleaning the blocking part and poor sealing, and improves the service life and working efficiency of the equipment.
Smart Images

Figure CN223184447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compound fertilizer production equipment, and more specifically, to high-tower compound fertilizer pulping and mixing equipment. Background Art
[0002] Compound fertilizer refers to a chemical fertilizer containing two or more nutrients including nitrogen, phosphorus and potassium. Compound fertilizer has the advantages of high nutrient content, few by-components and good physical properties. It plays a very important role in balanced fertilization, improving fertilizer utilization and promoting high and stable yields of crops.
[0003] The production of compound fertilizers requires professional equipment, and most of the equipment currently used in production is mixing and pulping equipment.
[0004] The utility model patent with patent publication number CN220257856U discloses a high-tower compound fertilizer pulping and mixing equipment. This structure solves the problem that traditional compound fertilizer pulping and mixing equipment easily causes fertilizers to aggregate together, affecting stirring, causing the stirring shaft to stop rotating, damaging the stirring motor, and thus affecting stirring efficiency through a simple mechanical structure.
[0005] However, during the actual cleaning process, the blocking of the cleaning liquid by the Jiaolong conveying mechanism results in the blocked part not being cleaned, making cleaning difficult. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a high-tower compound fertilizer pulping and mixing device to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a high-tower compound fertilizer pulping and mixing device, comprising a base, a plurality of support columns fixedly connected to the top of the base, a tank body provided on the top of the support columns, the tank body being connected by bolts, and a static chamber, a filter plate, a stirring pulping mechanism, and a feeding and mixing mechanism provided in the inner cavity of the tank body from bottom to top;
[0008] The stirring and pulping mechanism includes a motor arranged on the top of the filter plate, connecting columns are provided on both sides of the motor, one end of the connecting column is fixedly connected to the inner wall of the tank, a fixing column is fixedly connected to the top of the motor, a fixing plate is fixedly connected to the top of the fixing column, a rotating disk is fixedly connected to the outer wall of the rotating disk, and a plurality of first rotating blades are fixedly connected, and a sealing ring is provided between the fixing plate and the inner wall of the tank;
[0009] The feeding and mixing mechanism includes a feeding port arranged at the top of the tank body, a plurality of servo motors are arranged outside the feeding port, a rotating shaft is provided at the output end of the servo motor, and the bottom end of the rotating shaft extends to the inside of the tank body, a second rotating blade is fixedly connected to the outer wall of the rotating shaft, a fixing plate is provided at the bottom of the second rotating blade, and the fixing plate is fixedly connected to the inner wall of the tank body.
[0010] In order to achieve the effect of controlling the discharge, preferably, the bottom of the tank body is connected to a discharge pipe, and the discharge pipe passes through a first gate valve.
[0011] In order to achieve the effect of observing the slurry, preferably, an observation window is opened on the outer wall of the static chamber.
[0012] In order to achieve the effect of stirring and inputting liquid at the same time, preferably, the outer wall of the tank body is fixedly connected to a connecting block, the top of the connecting block is fixedly connected to an infusion box, one side of the infusion box is connected to an infusion tube, and the infusion tube passes through the inner wall of the tank body and extends to the inside of the tank body.
[0013] In order to achieve the effect of guiding the material, preferably, a guiding slope is provided on the top of the sealing ring, and the guiding slope is fixedly connected to the inner wall of the tank.
[0014] In order to achieve a convenient collection effect, preferably, a slide groove is opened on the top of the base, a loading bucket is arranged inside the slide groove, the loading bucket is slidably connected to the slide groove, and two limit blocks are provided on one side of the slide groove, and the limit blocks are hinged to the slide groove.
[0015] In order to achieve the effect of conveying slurry, preferably, the outer wall of the tank is connected with a C-type pipe, and the outer wall of the C-type pipe is provided with a second gate valve.
[0016] The technical effects and advantages of this utility model are:
[0017] By setting up a stirring and pulping mechanism and a feeding and mixing mechanism, compared with the existing technology, the internal structure of the pulping equipment is complex and the internal structure of the equipment is obstructed, which makes it difficult to clean the obstructed part. By setting up a stirring and pulping mechanism and a feeding and mixing mechanism, the tank body is layered, and the modular design is connected by bolts for easy disassembly and cleaning, avoiding the problem of the obstructed part being difficult to clean.
[0018] Compared with the existing technology, by setting up a gate valve, the problem of insufficient sealing of liquid compound fertilizer in the pulping process, which may cause damage to the equipment, is solved. The sealing is enhanced by the equipment sealing ring, and the output of compound fertilizer slurry is controlled by the gate valve to avoid insufficient sealing during the mixing process, which may cause material to enter the equipment gap and cause equipment damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a cross-sectional view of the overall structure of the utility model.
[0021] Figure 3 This is a schematic diagram of the material feeding and mixing mechanism of the present utility model.
[0022] Figure 4 This is a schematic diagram of the stirring and pulping mechanism of the present utility model.
[0023] Figure 5 This is a structural diagram of the base, support column, tank body, static chamber, discharge pipe, first gate valve, chute, charging barrel, and limit block of the utility model.
[0024] The accompanying drawings are marked as follows: 1. base; 2. support column; 3. tank body; 4. static chamber; 5. filter plate; 6. motor; 7. connecting column; 8. fixing column; 9. fixing plate; 10. rotating disk; 11. first rotating blade; 12. sealing ring; 13. feed port; 14. servo motor; 15. rotating shaft; 16. second rotating blade; 17. fixing plate; 18. discharge pipe; 19. first gate valve; 20. observation window; 21. connecting block; 22. infusion box; 23. infusion pipe; 24. guide slope; 25. chute; 26. charging barrel; 27. limit block; 28. C-type tube; 29. second gate valve. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] As attached Figure 1-5The high-tower compound fertilizer pulping and mixing equipment shown includes a base 1, a plurality of support columns 2 are fixedly connected to the top of the base 1, a tank body 3 is arranged on the top of the support column 2, and the tank body 3 is connected by bolts. The inner cavity of the tank body 3 is sequentially provided with a static chamber 4, a filter plate 5, a stirring pulping mechanism and a feeding and mixing mechanism from bottom to top. The stirring pulping mechanism includes a motor 6 arranged on the top of the filter plate 5, and connecting columns 7 are provided on both sides of the motor 6. One end of the connecting column 7 is fixedly connected to the inner wall of the tank body 3, and a fixing column 8 is fixedly connected to the top of the fixing column 8. A fixing plate 9 is fixedly connected to the top of the motor 6. A rotating disk 10 is fixedly connected to the end, and a plurality of first rotating blades 11 are fixedly connected to the outer wall of the rotating disk 10. A sealing ring 12 is provided between the fixed plate 9 and the inner wall of the tank body 3. The feeding and mixing mechanism includes a feeding port 13 provided at the top of the tank body 3, and a plurality of servo motors 14 are provided outside the feeding port 13. A rotating shaft 15 is provided at the output end of the servo motor 14, and the bottom end of the rotating shaft 15 extends to the inside of the tank body 3. A second rotating blade 16 is fixedly connected to the outer wall of the rotating shaft 15, and a fixing plate 17 is provided at the bottom of the second rotating blade 16. The fixing plate 17 is fixedly connected to the inner wall of the tank body 3.
[0027] In a specific embodiment, as shown in the attached Figure 5 As shown, the bottom of the tank body 3 is connected to a discharge pipe 18, and the discharge pipe 18 is penetrated by a first gate valve 19 to facilitate static cooling.
[0028] Specifically, in this structure, the operator closes the first gate valve 19, and the mixed slurry enters the static chamber 4 to be statically cooled.
[0029] In a specific embodiment, as shown in the attached Figure 1 As shown, an observation window 20 is provided on the outer wall of the static chamber 4 to facilitate observation of the static cooling condition.
[0030] Specifically, in this structure, the operator observes the slurry static situation inside the static chamber 4 through the observation window 20.
[0031] In a specific embodiment, as shown in the attached Figure 4 As shown, the outer wall of the tank body 3 is fixedly connected to a connecting block 21, the top of the connecting block 21 is fixedly connected to an infusion box 22, one side of the infusion box 22 is connected to an infusion tube 23, and the infusion tube 23 passes through the inner wall of the tank body 3 and extends to the interior of the tank body 3 to facilitate the addition of liquid.
[0032] Specifically, in this structure, the operator pours liquid through the liquid infusion box 22, and the liquid enters the tank body 3 through the liquid infusion tube 23 to mix with the material.
[0033] In a specific embodiment, as shown in the attached Figure 4 As shown, a guide slope 24 is provided on the top of the sealing ring 12 , and the guide slope 24 is fixedly connected to the inner wall of the tank body 3 so that the slurry can flow along the guide slope 24 .
[0034] Specifically, in this structure, the liquid and material move downward from the inner wall of the tank body 3 and move downward through the guide slope 24 .
[0035] In a specific embodiment, as shown in the attached Figure 5 As shown, a slide groove 25 is provided on the top of the base 1, and a charging bucket 26 is provided inside the slide groove 25. The charging bucket 26 is slidably connected to the slide groove 25. Two limit blocks 27 are provided on one side of the slide groove 25. The limit blocks 27 are hinged to the slide groove 25 to facilitate the collection of slurry.
[0036] Specifically, in this structure, the operator waits for the loading bucket 26 to be filled with the slurry and then moves the loading bucket 26 . The loading bucket 26 slides in the chute and the limit block 27 is combined to fix the loading bucket 26 .
[0037] In a specific embodiment, as shown in the attached Figure 2 As shown, the outer wall of the tank body 3 is connected to a C-type pipe 28, and the outer wall of the C-type pipe 28 is provided with a second gate valve 29 to facilitate the control of the stirring and mixing of the slurry.
[0038] Specifically, in this structure, the stirred and mixed slurry enters the lower tank body 3 through the C-shaped tube, and the flow of the slurry is controlled by the second gate valve 29. After the slurry is fully mixed, the second gate valve 29 is opened.
[0039] The working principle of the utility model is as follows: when the high-tower compound fertilizer pulping and mixing equipment is working, the operator first pours the material from the feeding port 13, starts the servo motor 14, the output end of the servo motor 14 drives the rotating shaft 15 to rotate, and the rotating shaft 15 drives the second rotating blade 16 to move, the operator pours the liquid into the infusion box 22, the liquid enters the interior of the tank body 3 from the infusion pipe 23, and the mixed material falls from the inner wall of the tank body 3 downward along the guide slope 24 into the stirring pulping mechanism, the output end of the motor 6 drives the rotating disk 10 to rotate, and the rotating disk 10 drives the first rotating blade 11 to rotate, and the first rotating blade 11 mixes the material and the liquid. The sealing ring 12 seals the fixed plate 9 to prevent the slurry from leaking out. The slurry is restricted inside the C-tube 29 by the second gate valve 29. After the mixing is completed, the second gate valve 29 is opened, and the slurry flows from the C-tube 29 to the lower layer, is filtered through the filter plate 5, and flows into the static chamber 4 for static cooling. The operator observes the cooling degree of the slurry through the observation window 20. After the cooling is completed, the first gate valve 19 is opened, and the slurry enters the first gate valve 19 from the discharge pipe 18, and the slurry flows downward into the loading barrel 26. After the loading is completed, the operator pushes the loading barrel 26 to move in the chute 25. After reaching the designated position, the limit block 27 is lowered to fix the loading barrel 26. This equipment solves the problem of complex internal structure and obstruction of the equipment, which makes it difficult to clean the obstructed part. At the same time, by setting the gate valve, it can prevent the poor sealing during the mixing process from causing the material to enter the equipment gap and cause equipment damage.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A high tower compound fertilizer pulping and mixing device, comprising a base (1), characterized in that: A plurality of support columns (2) are fixedly connected to the top of the base (1), a tank body (3) is provided on the top of the support columns (2), and the inner cavity of the tank body (3) is provided with a static cavity (4), a filter plate (5), a stirring and pulping mechanism, and a material feeding and mixing mechanism in order from bottom to top; The stirring pulping mechanism comprises a motor (6) arranged on the top of the filter plate (5), connecting columns (7) are fixedly connected to both sides of the motor (6), one end of the connecting column (7) is fixedly connected to the inner wall of the tank body (3), a fixing column (8) is welded to the top of the motor (6), a fixing plate (9) is welded to the outer wall of the fixing column (8), a rotating disk (10) is fixedly connected to the output end of the motor (6), the rotating disk (10) is arranged above the fixing plate (9), a plurality of first rotating blades (11) are fixedly connected to the outer wall of the rotating disk (10), and a sealing ring (12) is provided between the fixing plate (9) and the inner wall of the tank body (3); The feeding and mixing mechanism comprises a feeding port (13) arranged at the top of the tank body (3), a plurality of servo motors (14) are arranged outside the feeding port (13), a rotating shaft (15) is arranged at the output end of the servo motor (14), and the bottom end of the rotating shaft (15) extends into the interior of the tank body (3), a second rotating blade (16) is fixedly connected to the outer wall of the rotating shaft (15), a fixing plate (17) is arranged at the bottom of the second rotating blade (16), and the fixing plate (17) is fixedly connected to the inner wall of the tank body (3).
2. The high tower compound fertilizer pulping and mixing equipment according to claim 1, characterized in that: The bottom of the tank body (3) is connected to a discharge pipe (18), and a first gate valve (19) is provided on the outside of the discharge pipe (18).
3. The high tower compound fertilizer pulping and mixing equipment according to claim 1, characterized in that: An observation window (20) is provided on the outer wall of the static chamber (4).
4. The high tower compound fertilizer pulping and mixing equipment according to claim 1, characterized in that: The outer wall of the tank body (3) is fixedly connected to a connecting block (21), the top of the connecting block (21) is fixedly connected to an infusion box (22), one side of the infusion box (22) is connected to an infusion tube (23), and the infusion tube (23) passes through the inner wall of the tank body (3) and extends into the interior of the tank body (3).
5. The high tower compound fertilizer pulping and mixing equipment according to claim 4, characterized in that: A guide slope (24) is provided on the top of the sealing ring (12), and the guide slope (24) is fixedly connected to the inner wall of the tank body (3).
6. The high tower compound fertilizer pulping and mixing equipment according to claim 1, characterized in that: A chute (25) is provided on the top of the base (1), a charging barrel (26) is provided inside the chute (25), the charging barrel (26) and the chute (25) are slidably connected via a pulley, two limit blocks (27) are provided on one side of the chute (25), and the limit blocks (27) are hinged to the chute (25).
7. The high tower compound fertilizer pulping and mixing equipment according to claim 1, characterized in that: The outer wall of the tank body (3) is connected to a C-shaped tube (28), one end of the C-shaped tube (28) is arranged on the top of the sealing ring (12), and the other end of the C-shaped tube is arranged on the top of the connecting column (7). A second gate valve (29) is arranged on the outer wall of the C-shaped tube (28).
Citation Information
Patent Citations
High-tower compound fertilizer pulping and mixing equipment
CN220257856U