Waterproof atomizer and device

By placing the atomization disk drive equipment outside the atomization cavity and installing a protective case, the corrosion problem of the drive equipment is solved and the service life is extended.

CN223184783UActive Publication Date: 2025-08-05SUZHOU CLOUWI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422166172.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-08-05
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

In the existing atomization device, the driving equipment is exposed to water mist, resulting in serious corrosion and shortened service life.

Method used

The atomization disk drive device is installed outside the atomization cavity, and a protective shell is installed on the outside to isolate the water mist and avoid corrosion.

Benefits of technology

It extends the service life of the atomized disk drive equipment and reduces the replacement frequency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waterproof atomizer and device. The waterproof atomizer comprises an atomizing disc, atomizing disc driving equipment and an atomizing cavity. The atomizing disc is connected with atomizing disc driving equipment; the atomizing disc driving equipment is arranged on the side wall of the atomizing cavity; the atomizing disc driving equipment is positioned outside the atomizing cavity; and the atomizing cavity is provided with a mist outlet. The atomizing disc driving device is arranged outside the atomizing cavity, water mist and the atomizing disc driving device are isolated, the atomizing disc driving device is effectively prevented from being corroded by water, and the service life of the atomizing disc driving device is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of household appliances, and particularly relates to a waterproof atomizer and a device. Background Art

[0002] Currently, using high-pressure nozzles to atomize water is one of the primary methods for generating water mist, but this consumes significant energy during operation. Prior art uses a drive device to rotate a rotating disk, ejecting water that collides with a grid to reduce energy consumption. However, since the drive device is exposed to the water mist and in direct contact with it, prolonged exposure to humid conditions can lead to corrosion and shortened service life. Therefore, to address these issues and meet technical requirements, improvements to existing atomization devices are necessary to mitigate corrosion. Summary of the Invention

[0003] In response to the above problems, the purpose of the present invention is to provide a waterproof atomizer and device, which disposes the atomizing disk drive device outside the atomizing cavity, isolates the water mist from the atomizing disk drive device, and effectively prevents water from corroding the atomizing disk drive device.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A waterproof atomizer includes an atomizing disk, an atomizing disk driving device, and an atomizing cavity; the atomizing disk is connected to the atomizing disk driving device; the atomizing disk driving device is arranged on the side wall of the atomizing cavity; the atomizing disk driving device is located outside the atomizing cavity; and the atomizing cavity is provided with a mist outlet.

[0006] In the present invention, the atomizing disk rotates about its axis, and the atomizing disk drive device provides the power for the atomizing disk to rotate about its axis. Water to be atomized is delivered to the atomizing disk, and the atomizing disk drive device drives the atomizing disk to rotate, ejecting the water and colliding it with the atomizing cavity, forming a water mist that flows out of the mist outlet. The atomizing disk drive device is located outside the atomizing cavity, meaning that the atomizing disk drive device and the water mist are not located in the same cavity, thus preventing the atomizing disk drive device from being exposed to a humid environment for a long time and causing corrosion.

[0007] In the present invention, the shape of the atomizing chamber is not specifically limited, as long as the technical effect of the present invention can be achieved. In actual applications, a fan can be set above or below the atomizing disk, and those skilled in the art can design it according to actual needs.

[0008] Preferably, the atomizing cavity is further provided with an air inlet for introducing airflow, which enters the atomizing cavity from the air inlet and flows out from the mist outlet.

[0009] Furthermore, the angle between the axis of the atomizing disk and the axis of the atomizing chamber is 5 to 90°. Preferably, the angle is 20 to 90°; more preferably, the angle is 40 to 90°; further preferably, the angle is 60 to 90°; further more preferably, the angle is 80 to 90°. The angle between the axis of the atomizing disk and the axis of the atomizing chamber refers to the non-obtuse angle formed between the axis of the atomizing disk and the axis of the atomizing chamber, including any numerical value within the above range. There is an angle between the axis of the atomizing disk and the axis of the atomizing chamber, which facilitates the atomizing disk drive device to be arranged outside the atomizing chamber. Preferably, the angle between the axis of the atomizing disk and the axis of the atomizing chamber is 90°, that is, the axis of the atomizing disk is perpendicular to the axis of the atomizing chamber, so that the airflow flowing in from the air inlet faces the side of the atomizing disk, reducing the influence of the atomizing disk plane on the airflow, the overall structure is more compact, the airflow resistance is very small, and the effect of small volume and large atomization amount is achieved.

[0010] Preferably, a protective shell is provided outside the atomizing disk driving device to protect the atomizing disk driving device and isolate it from the water mist. The atomizing disk is located in the atomizing cavity, and the atomizing disk driving device is located outside the atomizing cavity.

[0011] Furthermore, the protective shell is partially or entirely located in the atomizing cavity; the protective shell and the atomizing cavity are an integral structure or a split structure. The side wall of the atomizing cavity can be a plane, and the protective shell is located on the side wall of the atomizing cavity or passes through the side wall of the atomizing cavity, and is arranged on the atomizing cavity by a conventional snap-on method, that is, the protective shell and the atomizing cavity are a split structure; the side wall of the atomizing cavity can also be recessed into the interior of the atomizing cavity by a certain space, that is, the protective shell and the atomizing cavity are an integral structure. Preferably, the protective shell is partially located in the atomizing cavity, and the protective shell and the atomizing cavity are an integral structure. One vertical surface of the waterproof atomizer can be designed as a plane structure, so that the waterproof atomizer can be set close to the inner wall that requires an atomizing and dewatering device.

[0012] Furthermore, the atomizing disc driving device includes a power member, or a power member and a transmission member; the power member, or the power member and the transmission member are partially or completely located in a protective shell. In actual application, the power member can be a motor, or it can be other conventional devices that can drive the atomizing disc to rotate, preferably a brushless motor; the atomizing disc can be directly mounted on the rotating shaft of the motor, or it can be mounted on the rotating shaft of the motor through a conventional transmission member, and the rotating shaft or transmission member of the motor penetrates the atomizing cavity, which can be selected as needed without affecting the realization of the technical effect of the utility model. Preferably, the atomizing disc is mounted on the rotating shaft of the motor through a conventional transmission member, such as a nut is provided on the atomizing disc, a stud is provided on the rotating shaft of the motor, and the nut cooperates with the stud, so that the atomizing disc is connected to the motor, which can drive the atomizing disc to rotate and improve the stability of the atomizing disc installation.

[0013] Preferably, an atomizer grid is positioned outside the atomizer disk and within the atomizer cavity. The atomizer grid comprises a retaining ring and atomizer columns spaced apart on the retaining ring. Water ejected from the atomizer disk collides with the atomizer grid, forming a mist. The atomizer grid is secured using conventional techniques and can be mounted on rotating equipment using conventional connectors, as long as the impactor can be secured to the outside of the atomizer disk.

[0014] Preferably, a water supply pipe is provided above the atomizing disk, the water supply pipe passing through the wall of the atomizing cavity, and is used to supply water to be atomized to the atomizing disk.

[0015] The utility model also discloses a device including the waterproof atomizer. The device is a device for atomization, comprising a conventional water storage tank and a water delivery device, wherein the water delivery device can deliver water in the water storage tank to the waterproof atomizer for atomization.

[0016] As an example, the device may be a condensing gas water heater, and the waterproof atomizer may be connected to the condensing gas water heater via the air inlet and the mist outlet of the atomizing cavity.

[0017] The waterproof atomizer can be integrated into a condensing gas water heater as a component. For example, the waterproof atomizer's air inlet is connected to the condenser, a conventional component of the condensing gas water heater, and the mist outlet is connected to the exhaust pipe, a conventional component of the condensing gas water heater. A water delivery device is connected to the water pipe, delivering condensed water to the atomizing disk for atomization. The resulting water mist is then carried out of the atomizing chamber by the combustion flue gases and discharged outdoors through the exhaust pipe.

[0018] The waterproof atomizer can also be used as a separate module, installed outside the condensing gas water heater, and work in conjunction with the condensing gas water heater. For example, the waterproof atomizer is connected in series to any position of the exhaust pipe of the conventional component of the condensing gas water heater through the air inlet and the mist outlet of the atomizing chamber. The water supply device is connected to the water supply pipe to deliver the condensed water to the atomizing disk for atomization. The formed water mist is then carried out of the atomizing chamber by the smoke generated by the combustion and discharged to the outside. As another example, the atomizing chamber of the waterproof atomizer is provided with or without an air inlet, and the mist outlet is open for mist discharge or is connected to a single pipe (distinguished from the exhaust pipe) for mist discharge. The water supply device is connected to the water supply pipe to deliver the condensed water to the atomizing disk for atomization. The formed water mist is then carried out of the atomizing chamber by the smoke generated by the combustion or discharged to the outside by itself.

[0019] Due to the application of the above-mentioned technical scheme, the beneficial effect of the present invention over the prior art is that: in the technical scheme of vertical atomization using water-throwing collision designed by the applicant before, the driving equipment is exposed to the water mist, that is, it is in contact with the water mist and is in a humid environment for a long time, which will cause the driving equipment to be corroded, the service life is reduced, and the replacement frequency becomes higher; the present invention arranges the atomizing disk driving equipment outside the atomizing cavity, and at the same time arranges a protective shell on the outside thereof, so that the atomizing disk driving equipment is isolated from the water mist, effectively avoiding water corrosion, and extending the service life of the atomizing disk driving equipment and reducing expenses compared with the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the waterproof atomizer of the first embodiment.

[0021] Figure 2 Schematic diagram of the structure of the waterproof atomizer of Example 1 (the upper part of the atomizing chamber is omitted).

[0022] Figure 3 yes Figure 2 The second state diagram.

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the waterproof atomizer of the second embodiment.

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the waterproof atomizer of the third embodiment.

[0025] Figure 6 It is a structural diagram of the device of Example 5.

[0026] Figure 7 It is a structural diagram of the device of Example 6.

[0027] Figure 8 It is a structural diagram of the device of Example 7.

[0028] Figure 9 It is a structural diagram of the device of Example 8.

[0029] Figure 10 It is a structural diagram of the device of Example 9.

[0030] Among them: atomizing disk 1, atomizing disk driving device 2, atomizing chamber 3, protective shell 4, atomizing grid 5, connecting piece 6, water supply pipe 7, outer cover 8, water storage tank 9, water supply device 10, condenser 11, smoke exhaust pipe 12, mist outlet 301, air inlet 302, fixing ring 501, atomizing column 502. DETAILED DESCRIPTION

[0031] The present invention will be further described below in conjunction with the accompanying drawings and embodiments. The specific components involved are existing products, conventional mounting holes are provided on the specific components, and the connection and use methods between the specific components are conventional technologies.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this invention pertains; the terms used in this specification are for the purpose of describing specific embodiments only and are not intended to limit this invention; for example, the directions or positions indicated by the terms "inverted", "length", "width", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positions shown in the accompanying drawings and are for ease of description only and should not be construed as limiting this technical solution. Example 1

[0033] like Figures 1 to 3 As shown:

[0034] A waterproof atomizer comprises an atomizing disc 1, an atomizing disc driving device 2, and an atomizing cavity 3.

[0035] The atomization chamber has a split structure to facilitate the installation of various components.

[0036] The atomizing chamber is equipped with a mist outlet 301 and an air inlet 302. The included angle between the axis of the atomizing disk and the axis of the atomizing chamber is 90°. The atomizing disk drive device is horizontally mounted on the side wall of the atomizing chamber, while the atomizing disk is in a vertical position. The atomizing disk drive device is a conventional brushless motor with a protective housing 4 on the outside. The motor's shaft passes through the protective housing, and the atomizing disk is mounted on the motor's shaft, which drives the atomizing disk's rotation.

[0037] The protective shell and the atomizing chamber are separate structures. The side wall of the atomizing chamber is flat. The protective shell passes through the side wall of the atomizing chamber and is partially located in the atomizing chamber. It is arranged on the atomizing chamber by a conventional clip-on method.

[0038] An atomizing grid 5 is provided outside the atomizing disk and inside the atomizing cavity. The atomizing grid comprises a fixing ring 501 and atomizing columns 502 arranged at intervals on the fixing ring, and is mounted on the protective shell via a conventional connector 6 .

[0039] A water supply pipe 7 is provided above the atomizing disk, and the water supply pipe passes through the wall of the atomizing cavity. The water supply pipe is used to lead the water to be atomized to the atomizing disk. Example 2

[0040] On the basis of the first embodiment, the difference of the present invention is that an outer cover 8 is further provided on the outside of the brushless motor. Figure 4 , the rest is the same. Example 3

[0041] Based on the first embodiment, the difference of the present invention is that the protective shell is completely located in the atomizing cavity. Figure 5 , the rest is the same. Example 4

[0042] Based on Example 1, the difference of the present invention is that a nut is provided on the atomizing disk, a stud is provided on the rotating shaft of the brushless motor, the stud passes through the protective shell, the nut cooperates with the stud, the atomizing disk is installed on the brushless motor, the installation method of the nut and the stud is conventional technology, and the rest is the same. Example 5

[0043] A device including the waterproof atomizer of Example 2; the device is a condensing gas water heater, including a conventional water storage tank 9, a water supply device 10, a condenser 11, and a smoke exhaust pipe 12. The water supply device is a conventional water pump connected to the water supply pipe, which delivers condensed water to the atomizing disk for atomization. The waterproof atomizer is located inside the condensing gas water heater and fits against the inner wall of the condensing gas water heater. One end of the atomizing cavity is connected to the condenser, and the other end is connected to the smoke exhaust pipe. Figure 6 .

[0044] The specific usage is:

[0045] (1) The condensing gas water heater works, producing flue gas and condensed water, which is stored in the water tank;

[0046] (2) The water pump delivers the condensed water to the atomizing disk. The brushless motor drives the atomizing disk to rotate, spraying water onto the atomizing grid to form water mist. The flue gas enters the atomizing cavity from the air inlet, and the water mist rushes out of the mist outlet along with the flue gas and is discharged out of the exhaust pipe. Example 6

[0047] On the basis of the fifth embodiment, the difference of the present invention is that the waterproof atomizer is located outside the condensing gas water heater, and one end of the atomizing cavity is connected to the exhaust pipe. Figure 7 In actual application, the other end of the atomizing chamber can be connected to a smoke exhaust pipe, which can be selected according to needs. Example 7

[0048] Based on the fifth embodiment, the present invention is different in that the waterproof atomizer is replaced with the waterproof atomizer of the third embodiment. Figure 8 , the rest is the same. Example 8

[0049] Based on the sixth embodiment, the present invention is different in that the waterproof atomizer is replaced with the waterproof atomizer of the third embodiment. Figure 9 , the rest is the same. Embodiment 9

[0050] On the basis of the sixth embodiment, the difference of the present invention is that the atomizing chamber of the waterproof atomizer is not provided with an air inlet, the mist outlet is connected to a smoke exhaust pipe for mist discharge, and a conventional fan is provided under the atomizing disk for mist discharge. Figure 10 , the rest is the same. Comparative Example 1

[0051] On the basis of the fifth embodiment, the present invention is different in that the protective shell and outer cover are omitted, and the brushless motor is vertically installed in the atomizing chamber through a conventional mounting bracket, and the rest is the same.

[0052] Application Examples

[0053] Condensate water simulation discharge experiments were carried out using the devices of Example 5 and Comparative Example 1, respectively. The devices were operated for 0.5 h per day. After one month, the brushless motor of Comparative Example 1 began to rust, while the appearance of the brushless motor of Example 3 did not change significantly.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A waterproof atomizer, characterized by: It includes an atomizing disk, an atomizing disk driving device, and an atomizing cavity; the atomizing disk is connected to the atomizing disk driving device; the atomizing disk driving device is arranged on the side wall of the atomizing cavity; the atomizing disk driving device is located outside the atomizing cavity; and the atomizing cavity is provided with a mist outlet.

2. The waterproof atomizer according to claim 1, characterized in that: The atomizing cavity is also provided with an air inlet.

3. The waterproof atomizer according to claim 1, characterized in that: The angle between the axis of the atomizing disk and the axis of the mist outlet is 5 to 90 degrees.

4. The waterproof atomizer according to claim 1, characterized in that: A protective shell is provided on the outer side of the atomizing disk driving device.

5. The waterproof atomizer according to claim 4, characterized in that: The protective shell is partially or entirely located in the atomizing cavity; the protective shell and the atomizing cavity are an integral structure or a separate structure.

6. The waterproof atomizer according to claim 4, characterized in that: The atomizing disk driving device includes a power component, or a power component and a transmission component; the power component, or the power component and the transmission component are partially or completely located in the protective shell.

7. The waterproof atomizer according to claim 1, characterized in that: An atomizing grid is provided on the outer side of the atomizing disk and in the atomizing cavity.

8. The waterproof atomizer according to claim 7, characterized in that: The atomizing grid comprises a fixing ring and atomizing columns arranged at intervals on the fixing ring.

9. The waterproof atomizer according to claim 1, characterized in that: A water supply pipe is provided above the atomizing disk; the water supply pipe passes through the wall of the atomizing cavity.

10. A device comprising the waterproof atomizer according to claim 1.