Punching equipment for aluminum product machining

By introducing adjustment and rotation mechanisms into the punching equipment for aluminum product processing, the problems of automatic fixing and multi-faceted punching of longer round tubular workpieces are solved, and the punching efficiency is improved.

CN223185308UActive Publication Date: 2025-08-05TAICANG SHUNCHUANG METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202421984307.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-08-05
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing punching equipment for aluminum product processing has limitations when punching longer round tubular workpieces, and when multi-faceted punching is required, manual adjustment is required multiple times, which affects the punching efficiency.

Method used

A punching device for processing aluminum products including a frame, an adjustment mechanism, a rotating mechanism and a punching mechanism is designed, and automatic flip and multi-faceted punching of the workpiece is achieved through the adjustment screw and the gear ring structure driven by the second motor.

Benefits of technology

Automatic fixation and multi-faceted punching of workpieces of aluminum products of different lengths are realized, which improves processing efficiency and reduces the need for manual adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses punching equipment for aluminum product machining. The punching equipment comprises a rack, a frame is arranged on one side of the upper surface of the rack, an air cylinder is arranged above the frame, a movable seat is arranged below the air cylinder, and a containing seat is arranged in the middle of one side of the upper surface of the rack. An adjusting mechanism is arranged inside the upper portion of the rack, a punching mechanism is arranged below the movable seat, a rotating mechanism is arranged inside the adjusting mechanism, a fixing screw rod is arranged inside one side of the rotating mechanism, and a clamping plate is arranged at one end of the fixing screw rod; and the rotating mechanism comprises a sleeve, a gear ring, a gear and a second motor, the gear ring is fixedly installed on the outer surface of the sleeve, the gear is in transmission connection with an output shaft of the second motor, and the rotating mechanism is used for turning-over adjustment during punching of the aluminum round pipe. According to the multi-face punching device, convenience can be provided for a workpiece needing multi-face punching machining under the action of the arranged rotating mechanism, and therefore the punching machining efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum product processing, in particular to a punching device for aluminum product processing. Background Art

[0002] Aluminum products are made from aluminum through various processing methods, such as forging, drawing, and extrusion. Their hardness depends on factors such as the composition, processing, and treatment of the aluminum alloy. Pure aluminum products are generally softer, so aluminum products are usually made from aluminum alloys. Aluminum alloys primarily consist of aluminum, copper, magnesium, and zinc. The content and proportion of these elements affect the hardness of the aluminum product.

[0003] The existing technology has the following problems: In the prior art, "A Punching Equipment for Aluminum Product Processing" with publication number CN117102335B, "it includes a clamping mechanism, wherein the lower end of the clamping mechanism is connected to a base plate, the end of the base plate close to the clamping mechanism is connected to a plurality of connecting rods, and the end of the connecting rods away from the base plate is connected to a top plate, a punching mechanism is provided above the clamping mechanism, the punching mechanism and the clamping mechanism are located at the same center, the side of the clamping mechanism away from the material distribution mechanism is connected to a motor box, and the motor box is connected to the base plate."

[0004] The clamping mechanism in the above-mentioned device performs punching processing on aluminum workpieces and has the effect of automatic loading and unloading. However, the above-mentioned device will have great limitations when punching longer cylindrical aluminum workpieces, thereby affecting the use effect of the punching equipment. In addition, some aluminum workpieces need to be punched on multiple sides, requiring multiple manual adjustments, which affects the punching efficiency.

[0005] It should be noted that the above content falls within the technical knowledge of the inventor and does not necessarily constitute prior art. Utility Model Content

[0006] In order to solve the above problems, the purpose of the utility model is to provide a punching equipment for aluminum product processing, which solves the problem that the current punching equipment for aluminum product processing is not suitable for punching longer tubular aluminum product workpieces when in use and does not have automatic flipping when multi-sided punching is required.

[0007] To achieve the above-mentioned object, the present invention proposes a punching device for processing aluminum products, characterized in that it includes a frame, a frame is provided on one side of the upper surface of the frame, a cylinder is provided above the frame, a movable seat is provided below the cylinder, and a placement seat is provided in the middle of one side of the upper surface of the frame;

[0008] An adjusting mechanism is provided inside the upper portion of the frame, a punching mechanism is provided below the movable seat, a rotating mechanism is provided inside the adjusting mechanism, a fixing screw is provided inside one side of the rotating mechanism, and a clamping plate is provided at one end of the fixing screw;

[0009] The rotating mechanism includes a sleeve, a gear ring, a gear and a second motor. The outer surface of the sleeve is fixedly mounted with a gear ring. The gear is transmission-connected to the output shaft of the second motor. The rotating mechanism is used for flipping and adjusting during punching of aluminum round tubes.

[0010] In one example, the adjustment mechanism includes a mounting slot, a first motor, and an adjustment screw. The first motor is fixedly mounted on one side of the interior of the mounting slot, and the adjustment screw is transmission-connected to one side of the first motor.

[0011] In one example, the punching mechanism includes a limiting rod, a holder, a return spring and a punching head. The holder is fixedly installed below the limiting rod, the return spring is sleeved on the outside of the limiting rod, and the punching head is sleeved on the inside of the holder.

[0012] In one example, the frame is fixedly mounted on the rack, slide rails are fixedly mounted on both side surfaces of the inner portion of the frame, the movable seat is slidably connected to the slide rails, an arc groove is provided on the upper surface of the placement seat, and the rotating mechanism is concentrically arranged with the arc groove.

[0013] In one example, the second motor is fixedly installed above the fixed plate, the interior of the sleeve is a hollow structure, the sleeve is movably connected to the fixed plate, the gear ring is meshed with the gear, and the fixing screw is threadedly connected to the sleeve.

[0014] In one example, the mounting slot is fixedly mounted on the rack and recessed in the upper surface of the rack. The adjusting screw is threadedly connected to the fixing plate, and the fixing plate is slidably connected to the inside of the mounting slot.

[0015] In one example, the punching head is fixedly mounted on the movable seat, the limiting rod is sleeved inside both sides of the movable seat, the reset spring is fixedly connected between the clamping seat and the movable seat, and an arc-shaped clamping groove is provided on the lower surface of the clamping seat.

[0016] The punching equipment for aluminum product processing proposed by the utility model can bring the following beneficial effects:

[0017] 1. This punching equipment for aluminum product processing has an installation slot installed inside the upper part of the frame, and a first motor and an adjusting screw are installed inside the installation slot. The adjusting screw can be rotated by the action of the first motor. Since the adjusting screw is threadedly connected to the fixed plate, the fixed plate can drive the rotating mechanism to move horizontally under the action of the adjusting mechanism, thereby being suitable for fixing aluminum product workpieces of different lengths and punching.

[0018] 2. This punching equipment for aluminum product processing has a sleeve movably connected inside a fixed plate, and a gear ring is fixedly installed on the outer surface of one side of the sleeve. At the same time, a second motor is fixedly installed inside the fixed plate. Therefore, the gear can be rotated under the action of the second motor, and the rotation of the gear can drive the gear ring and the sleeve to rotate inside the fixed plate. Since the aluminum workpiece is clamped and fixed inside the sleeve by the fixed screw and the clamping plate, the aluminum workpiece can be driven to rotate when the sleeve rotates, thereby realizing automatic flipping, and no manual adjustment is required when multi-sided processing is required, thereby effectively improving the efficiency of punching processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0020] Figure 1 This is a three-dimensional diagram of the overall installation structure of a punching device for aluminum product processing according to the present invention.

[0021] Figure 2 This is a three-dimensional diagram of the installation structure of the adjustment mechanism of a punching device for aluminum product processing according to the present invention.

[0022] Figure 3 This is a three-dimensional diagram of the installation structure of the punching mechanism of a punching device for aluminum product processing according to the present invention.

[0023] Figure 4 This is a three-dimensional diagram of the installation structure of the rotating mechanism of a punching device for aluminum product processing according to the present invention.

[0024] In the figure: 1. Frame; 2. Adjusting mechanism; 21. Mounting slot; 22. First motor; 23. Adjusting screw; 3. Frame; 4. Cylinder; 5. Movable seat; 6. Punching mechanism; 61. Limiting rod; 62. Clamping seat; 63. Return spring; 64. Punching head; 7. Fixed plate; 8. Rotating mechanism; 81. Sleeve; 82. Gear ring; 83. Gear; 84. Second motor; 9. Placement seat; 10. Fixing screw; 11. Clamping plate. DETAILED DESCRIPTION

[0025] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.

[0026] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0028] In this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0029] In the present invention, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the descriptions with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more schemes or examples.

[0030] like Figures 1 to 4As shown, the embodiment of the present utility model provides a punching device for processing aluminum products, which includes a frame 1, a frame 3 is provided on one side of the upper surface of the frame 1, a cylinder 4 is provided above the frame 3, a movable seat 5 is provided below the cylinder 4, and a placement seat 9 is provided in the middle of one side of the upper surface of the frame 1;

[0031] An adjustment mechanism 2 is provided inside the upper portion of the frame 1, a punching mechanism 6 is provided below the movable seat 5, a rotating mechanism 8 is provided inside the adjustment mechanism 2, a fixing screw 10 is provided inside one side of the rotating mechanism 8, and a clamping plate 11 is provided at one end of the fixing screw 10;

[0032] The rotating mechanism 8 includes a sleeve 81, a gear ring 82, a gear 83 and a second motor 84. The gear ring 82 is fixedly installed on the outer surface of the sleeve 81, and the gear 83 is connected to the output shaft of the second motor 84. The rotating mechanism 8 is used for flipping and adjusting during punching of aluminum round tubes.

[0033] See also Figure 1 and Figure 2 In this embodiment, the adjustment mechanism 2 includes a mounting groove 21, a first motor 22 and an adjusting screw 23. The first motor 22 is fixedly mounted on one side of the inner portion of the mounting groove 21, and the adjusting screw 23 is transmission-connected to one side of the first motor 22.

[0034] In the above embodiment, the adjusting screw 23 can be rotated by the action of the first motor 22 of the adjusting mechanism 2, and the rotating mechanism 8 can be moved horizontally due to the threaded connection between the fixing plate 7 and the adjusting screw 23.

[0035] Furthermore, the mounting groove 21 is fixedly mounted on the frame 1 and recessed in the upper surface of the frame 1 . The adjusting screw 23 is threadedly connected to the fixing plate 7 , and the fixing plate 7 is slidably connected to the inside of the mounting groove 21 .

[0036] Since the mounting groove 21 is provided on the upper surface of the frame 1 and is recessed, the fixing plate 7 can drive the rotating mechanism 8 to sink into the interior of the frame 1 , thereby enabling the rotating mechanism 8 to be concentrically arranged with the placement seat 9 , facilitating punching processing.

[0037] See also Figure 1 and Figure 3 In this embodiment, the punching mechanism 6 includes a limiting rod 61, a base 62, a return spring 63 and a punching head 64. The base 62 is fixedly installed below the limiting rod 61, the return spring 63 is sleeved on the outside of the limiting rod 61, and the punching head 64 is sleeved on the inside of the base 62.

[0038] In the above embodiment, the clamping seat 62 can be connected to the movable seat 5 under the action of the limiting rod 61. Therefore, when the cylinder 4 drives the movable seat 5 to move, the limiting rod 61 can drive the clamping seat 62 to move synchronously, and then the clamping seat 62 cooperates with the placement seat 9 to clamp the aluminum workpiece.

[0039] Specifically, the punching head 64 is fixedly installed on the movable seat 5, the limiting rod 61 is sleeved inside the two sides of the movable seat 5, the return spring 63 is fixedly connected between the clamping seat 62 and the movable seat 5, and the lower surface of the clamping seat 62 is provided with an arc-shaped clamping groove.

[0040] Since the punching head 64 is fixedly mounted on the movable seat 5 and is sleeved with the clamping seat 62 , the clamping seat 62 can first contact and clamp the workpiece under the reaction force of the reset spring 63 during punching, and then the punching process is performed.

[0041] See also Figure 1 and Figure 4 In this embodiment, the second motor 84 is fixedly installed inside the upper part of the fixed plate 7, the interior of the sleeve 81 is a hollow structure, the sleeve 81 is movably connected to the fixed plate 7, the gear ring 82 is meshed with the gear 83, and the fixed screw 10 is threadedly connected to the sleeve 81.

[0042] In the above embodiment, the gear 83 can be rotated by the action of the second motor 84. Since the gear 83 is engaged with the gear ring 82, the gear ring 82 can drive the sleeve 81 to rotate inside the fixed plate 7, and the workpiece is fixed inside the sleeve 81 by the fixing screw 10 and the clamping plate 11. Therefore, when the sleeve 81 rotates, the workpiece can be turned over and punched.

[0043] As additional explanation, the frame 3 is fixedly installed on the rack 1, slide rails are fixedly installed on the inner two side surfaces of the frame 3, the movable seat 5 is slidably connected to the slide rails, an arc groove is opened on the upper surface of the placement seat 9, and the rotating mechanism 8 is concentrically arranged with the arc groove.

[0044] The slide rails installed on the inner side of the frame 3 allow the movable seat 5 to move more smoothly under the action of the cylinder 4, thereby improving the accuracy of punching.

[0045] Working principle: The operator sends one end of the workpiece into the sleeve 81, and rotates the fixed screw 10 to clamp the workpiece with the clamping plate 11, while the other end of the workpiece is placed in the arc groove of the placement seat 9. The movable seat 5 is moved downward by starting the cylinder 4, and the movable seat 5 can drive the clamping seat 62 of the punching mechanism 6 to move downward. Due to the reaction force of the return spring 63, the clamping seat 62 can first contact the upper surface of the workpiece and cooperate with the placement seat 9 to clamp the workpiece. After the movable seat 5 continues to move downward, the punching head 64 passes through the clamping seat 62 to punch the workpiece. By starting the first motor 22 of the adjustment mechanism 2, the adjusting screw 23 is rotated, so that the fixed plate 7 drives the workpiece to move through the rotating mechanism 8, thereby realizing the effect of automatic feeding. When flip punching is required, it is only necessary to start the second motor 84 to drive the gear 83 to rotate. Due to the engagement of the gear 83 with the gear ring 82, the sleeve 81 drives the workpiece to rotate, thereby realizing the effect of flip punching.

[0046] The various embodiments in this specification are described in a progressive manner. Similar parts between the various embodiments can be referred to in conjunction with each other. Each embodiment focuses on the differences between the other embodiments. In particular, the system embodiments are generally similar to the method embodiments, so the description is relatively simple. For relevant parts, refer to the description of the method embodiments.

[0047] The above description is merely an embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of the claims of the present invention.

Claims

1. A punching device for processing aluminum products, comprising a frame (1), a frame (3) provided on one side of the upper surface of the frame (1), a cylinder (4) provided above the frame (3), a movable seat (5) provided below the cylinder (4), and a placement seat (9) provided in the middle of one side of the upper surface of the frame (1), characterized in that: An adjusting mechanism (2) is provided inside the upper portion of the frame (1), a punching mechanism (6) is provided below the movable seat (5), a rotating mechanism (8) is provided inside the adjusting mechanism (2), a fixing screw (10) is provided inside one side of the rotating mechanism (8), and a clamping plate (11) is provided at one end of the fixing screw (10); The rotating mechanism (8) comprises a sleeve (81), a gear ring (82), a gear (83) and a second motor (84); the gear ring (82) is fixedly mounted on the outer surface of the sleeve (81); the gear (83) is in driving connection with the output shaft of the second motor (84); and the rotating mechanism (8) is used for turning over and adjusting during punching of aluminum round tubes.

2. The punching equipment for aluminum product processing according to claim 1, characterized in that: The adjustment mechanism (2) comprises a mounting groove (21), a first motor (22) and an adjustment screw (23); the first motor (22) is fixedly mounted on one side of the interior of the mounting groove (21); and the adjustment screw (23) is transmission-connected to one side of the first motor (22).

3. The punching equipment for aluminum product processing according to claim 1, characterized in that: The punching mechanism (6) comprises a limiting rod (61), a clamping seat (62), a return spring (63) and a punching head (64); the clamping seat (62) is fixedly mounted below the limiting rod (61); the return spring (63) is sleeved on the outside of the limiting rod (61); and the punching head (64) is sleeved on the inside of the clamping seat (62).

4. The punching equipment for aluminum product processing according to claim 1, characterized in that: The frame (3) is fixedly mounted on the frame (1), and slide rails are fixedly mounted on both sides of the inner surface of the frame (3). The movable seat (5) is slidably connected to the slide rails. An arc groove is provided on the upper surface of the placement seat (9), and the rotating mechanism (8) is arranged concentrically with the arc groove.

5. The punching equipment for aluminum product processing according to claim 1, characterized in that: The second motor (84) is fixedly mounted inside the upper portion of the fixed plate (7); the interior of the sleeve (81) is a hollow structure; the sleeve (81) is movably connected to the fixed plate (7); the gear ring (82) is meshedly connected to the gear (83); and the fixed screw (10) is threadedly connected to the sleeve (81).

6. The punching equipment for aluminum product processing according to claim 2, characterized in that: The mounting groove (21) is fixedly mounted on the frame (1) and is recessed in the upper surface of the frame (1); the adjusting screw (23) is threadedly connected to the fixing plate (7); and the fixing plate (7) is slidably connected to the inside of the mounting groove (21).

7. The punching equipment for aluminum product processing according to claim 3, characterized in that: The punching head (64) is fixedly mounted on the movable seat (5), the limiting rod (61) is sleeved inside the two sides of the movable seat (5), the reset spring (63) is fixedly connected between the clamping seat (62) and the movable seat (5), and the lower surface of the clamping seat (62) is provided with an arc-shaped clamping groove.

Citation Information

Patent Citations

  • A punching device for processing aluminum products

    CN117102335B