Integrated stamping and stretching forming filter basket production equipment
Through the integrated stamping and stretching forming filter basket production equipment, synchronous punching of the side wall and bottom wall of the filter basket is solved, and the problems of high equipment cost and low degree of automation in the prior art are solved, and an efficient and continuous production process is achieved.
Patent Information
- Application Number
- CN202422454849.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The existing filter basket production equipment requires two processes to punch, resulting in increased equipment and time costs, low degree of automation, high labor costs and uneven product quality.
An integrated stamping and stretching forming filter basket production equipment is designed to achieve synchronous punching between the side wall and the bottom wall of the filter basket through the gear structure, and the pneumatic clamp automatically rotates after a single punching action to achieve continuous production.
The punching process is simplified, the equipment and time cost is reduced, the degree of automation is improved, and the uniformity of product quality and production continuity are ensured.
Smart Images

Figure CN223185311U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter basket production equipment, in particular to integrated stamping and stretching forming filter basket production equipment. Background Art
[0002] The stainless steel perforated filter basket is a common filtering device. Its manufacturing method is to use a punching device to punch the side walls and bottom walls of the stamped and stretched filter basket in sequence, and then polish it. The existing filter basket punching equipment has the following defects when used: First, the punching of the side walls and the bottom wall is divided into two processes, so two types of punching equipment are required, which will lead to increased equipment and time costs; second, when punching the bottom wall, the filter basket needs to be manually rotated, and the degree of automation is low, resulting in a lack of continuity in the punching action, which not only increases labor costs, but also easily leads to uneven distribution of the bottom wall punching, affecting product quality. Utility Model Content
[0003] The purpose of the utility model is to provide an integrated stamping and stretching filter basket production device to solve the problems raised in the above background technology.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: integrated stamping and stretching filter basket production equipment, including a frame, a first bracket fixedly connected to the frame, a telescopic rod fixedly connected to the first bracket, an output end of the telescopic rod fixedly connected to the first mold, a first connecting frame fixedly connected to the first mold, a first rack fixedly connected to the first connecting frame, a first gear meshed with the first rack, a second gear meshed with the second rack, a second mold fixedly connected to the second rack, a second bracket slidably connected to the second rack, and the second bracket fixedly connected to the frame.
[0005] Preferably, a second connecting frame is fixedly connected to the first mold, a mounting plate is installed on the second connecting frame, a mounting seat is slidably connected to the mounting plate, and the mounting seat is fixedly connected to the frame, a ratchet bar is provided on one side of the mounting plate, two first guide rods are fixedly connected to the ratchet bar, and the first guide rod is slidably connected to the mounting plate, a first spring is sleeved on the first guide rod, and one end of the first spring is provided on the mounting plate, and the other end is provided on the ratchet bar.
[0006] Preferably, the ratchet bar is meshed with a ratchet, the ratchet is fixedly connected to a rotating shaft, and the rotating shaft is rotatably connected to the frame, the rotating shaft is fixedly connected to a second gear, the second gear is meshed with a third gear, the third gear is fixedly connected to a pneumatic clamp, and the pneumatic clamp is rotatably connected to the frame.
[0007] Preferably, a sliding groove is provided on the mounting plate, and the second connecting frame is slidably connected in the sliding groove.
[0008] Preferably, a third mold is fixedly connected to the pneumatic clamp, and the third mold is arranged at the bottom end of the first mold.
[0009] Preferably, the ratchet is meshed with a ratchet block, a support is provided on one side of the ratchet block, and the support is fixedly connected to the frame, a connecting plate is provided on one side of the support, two second guide rods are fixedly connected to the connecting plate, and the second guide rods are slidably connected to the support, the other end of the second guide rod is fixedly connected to the ratchet block, a second spring is sleeved on the second guide rod, and one end of the second spring is provided on the ratchet block, and the other end is provided on the support.
[0010] The integrated stamping and stretching filter basket production equipment provided by the utility model has the advantages that: the utility model can achieve synchronous punching of the side wall and the bottom wall of the filter basket through a single stamping action, thereby simplifying the punching process and reducing the equipment cost and time cost of the punching process. The gear structure can realize automatic rotation of the pneumatic clamp to a certain angle after the single punching action is completed, thereby realizing the continuity of the punching process, thereby solving the problems of high labor cost and low product quality caused by manual rotation of the filter basket. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0012] Figure 1 This is a schematic diagram of the overall three-dimensional cutaway structure of the utility model;
[0013] Figure 2 for Figure 1 A magnified view of the structure of area A in the middle;
[0014] Figure 3 for Figure 1 A magnified view of the structure of the middle B area;
[0015] Figure 4 for Figure 1 A magnified view of the structure of the middle C region;
[0016] Figure 5 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 6 for Figure 5 A magnified view of the structure in region D.
[0018] In the figure: 1. frame; 11. first bracket; 12. telescopic rod; 13. first mold; 2. first connecting frame; 21. first rack; 22. first gear; 23. second rack; 24. second mold; 25. second bracket; 3. second connecting frame; 31. mounting plate; 32. slide groove; 33. ratchet bar; 34. first guide rod; 35. first spring; 36. ratchet; 37. rotating shaft; 38. second gear; 39. third gear; 310. pneumatic clamp; 311. ratchet block; 312. second guide rod; 313. second spring; 314. support; 315. connecting plate; 316. mounting base; 4. third mold. DETAILED DESCRIPTION
[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Please see the attached Figure 1 -Attached Figure 6The utility model provides an embodiment: an integrated stamping and stretching filter basket production device, including a frame 1, a first bracket 11 is fixedly connected to the frame 1, a telescopic rod 12 is fixedly connected to the first bracket 11, an output end of the telescopic rod 12 is fixedly connected to a first mold 13, the first mold 13 is fixedly connected to a first connecting frame 2, the first connecting frame 2 is fixedly connected to a first rack 21, the first rack 21 is meshed with a first gear 22, the first gear 22 is meshed with a second rack 23, the second rack 23 is fixedly connected to a second mold 24, the second rack 23 is slidably connected to a second bracket 25, and the second bracket 25 is fixedly connected to the frame 1, and the telescopic rod 12 is used to drive the first mold 13, the first mold 13 is used to punch holes in the bottom wall of the filter basket, the first connecting frame 2 is used to connect the first mold 13 and the first rack 21, the first rack 21 is used to drive the first gear 22, the first gear 22 is used to drive the second rack 23, so that the second mold 24 on the second rack 23 can move synchronously with the first mold 13, the second mold 24 is used to punch holes in the side wall of the filter basket, and the second bracket 25 is used to install the second rack 23; the first mold 13 is fixedly connected to the second connecting frame 3, the second connecting frame 3 is installed with a mounting plate 31, the mounting plate 31 is slidably connected to the mounting seat 316, and the mounting seat 316 is fixedly connected to the frame 1, and a ratchet bar 33 is provided on one side of the mounting plate 31. Two first guide rods 34 are fixedly connected to the upper surface of the frame 33, and the first guide rods 34 are slidably connected to the mounting plate 31. A first spring 35 is sleeved on the first guide rod 34, and one end of the first spring 35 is set on the mounting plate 31, and the other end is set on the ratchet bar 33. The second connecting frame 3 is used to connect the mounting plate 31 and the first mold 13. The mounting seat 316 is used to install the mounting plate 31, and the mounting plate 31 is used to install the ratchet bar 33. The first guide rod 34 is used to guide the ratchet bar 33, and the first spring 35 is used to provide a reset elastic force for the ratchet bar 33; the ratchet bar 33 is meshed with a ratchet wheel 36, and the ratchet wheel 36 is fixedly connected to a rotating shaft 37, and the rotating shaft 37 is rotatably connected to the frame 1, and the rotating shaft 37 is fixed to the frame 1. A second gear 38 is fixedly connected to the frame 1, a third gear 39 is meshed with the second gear 38, a pneumatic clamp 310 is fixedly connected to the third gear 39, and the pneumatic clamp 310 is rotatably connected to the frame 1, the ratchet bar 33 is used to drive the ratchet 36 during the upward movement, the ratchet 36 drives the second gear 38 through the rotating shaft 37, the second gear 38 is used to drive the third gear 39, the third gear 39 is used to drive the pneumatic clamp 310 to rotate, and the pneumatic clamp 310 is used to clamp the filter basket; a slide groove 32 is provided on the mounting plate 31, and the second connecting frame 3 is slidably connected to the slide groove 32, the slide groove 32 is used to ensure that after the first mold 13 and the second mold 24 are completely separated from the filter basket, the second connecting frame 3 drives the mounting plate 31 to move upward;The pneumatic clamp 310 is fixedly connected to the third mold 4, and the third mold 4 is set at the bottom end of the first mold 13. The third mold 4 is used to cooperate with the pneumatic clamp 310 to clamp the filter basket, and is also used to cooperate with the first mold 13 and the second mold 24 to punch holes; the ratchet 36 is meshed with a ratchet block 311, and a support 314 is provided on one side of the ratchet block 311, and the support 314 is fixedly connected to the frame 1, and a connecting plate 315 is provided on one side of the support 314, and two second guide rods 312 are fixedly connected to the connecting plate 315, and the second guide rods 312 are slidably connected to the support 31 4, the other end of the second guide rod 312 is fixedly connected to the ratchet block 311. A second spring 313 is sleeved on the second guide rod 312, with one end of the second spring 313 mounted on the ratchet block 311 and the other end mounted on the support 314. The ratchet block 311 is used to prevent the ratchet wheel 36 from rotating when the ratchet bar 33 moves downward. The second guide rod 312 is used to guide the ratchet block 311, and the support 314 is used to mount the second guide rod 312. The second spring 313 is used to provide a return force for the ratchet block 311. The connecting plate 315 is used to connect the two second guide rods 312.
[0021] Working principle: When using the utility model to punch the filter basket, first place the filter basket on the third mold 4, start the pneumatic clamp 310 to clamp and fix it, then start the telescopic rod 12 on the first bracket 11, the telescopic rod 12 extends, and drives the first mold 13 to press down. At the same time, the first mold 13 drives the first rack 21 through the first connecting frame 2, and the first rack 21 drives the second rack 23 through the first gear 22. The second rack 23 slides along the second bracket 25, and the second mold 24 on the second rack 23 moves toward the direction of the third mold 4. The first mold 13 punches holes in the bottom wall of the filter basket, and the second mold 24 punches holes in the side wall of the filter basket. While the first mold 13 is pressed down, the second connecting frame 3 drives the mounting plate 31 to move down along the mounting seat 316. This process is restricted by the ratchet block 311 on the ratchet 36 to prevent the ratchet 36 from rotating. Under the action of the first spring 35, the ratchet bar 33 is on the mounting plate 31 through the first guide rod 34 The second gear 38 is driven by the third gear 39 to move the pneumatic clamp 310 on the frame 1. During this process, the ratchet block 311 cannot limit the ratchet 36. Under the action of the second spring 313, the ratchet block 311 slides on the support 314 via the second guide rod 312, and the ratchet block 311 can automatically fit the ratchet 36. Among them, the connecting plate 315 is used to connect the two second guide rods 312.
[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An integrated stamping and stretching filter basket production device, comprising a frame (1), characterized in that: The frame (1) is fixedly connected to a first bracket (11), a telescopic rod (12) is fixedly connected to the first bracket (11), an output end of the telescopic rod (12) is fixedly connected to a first mold (13), a first connecting frame (2) is fixedly connected to the first mold (13), a first rack (21) is fixedly connected to the first connecting frame (2), a first gear (22) is meshedly connected to the first rack (21), a second gear (23) is meshedly connected to the first gear (22), a second mold (24) is fixedly connected to the second rack (23), a second bracket (25) is slidably connected to the second rack (23), and the second bracket (25) is fixedly connected to the frame (1).
2. The integrated stamping and stretching filter basket production equipment according to claim 1, characterized in that: The first mold (13) is fixedly connected to a second connecting frame (3), a mounting plate (31) is installed on the second connecting frame (3), a mounting seat (316) is slidably connected to the mounting plate (31), and the mounting seat (316) is fixedly connected to the frame (1), a ratchet bar (33) is provided on one side of the mounting plate (31), two first guide rods (34) are fixedly connected to the ratchet bar (33), and the first guide rod (34) is slidably connected to the mounting plate (31), a first spring (35) is sleeved on the first guide rod (34), and one end of the first spring (35) is provided on the mounting plate (31), and the other end is provided on the ratchet bar (33).
3. The integrated stamping and stretching filter basket production equipment according to claim 2, characterized in that: The ratchet bar (33) is meshedly connected with a ratchet wheel (36), the ratchet wheel (36) is fixedly connected with a rotating shaft (37), and the rotating shaft (37) is rotatably connected to the frame (1), the rotating shaft (37) is fixedly connected with a second gear (38), the second gear (38) is meshedly connected with a third gear (39), the third gear (39) is fixedly connected with a pneumatic clamp (310), and the pneumatic clamp (310) is rotatably connected to the frame (1).
4. The integrated stamping and stretching filter basket production equipment according to claim 2, characterized in that: A sliding groove (32) is provided on the mounting plate (31), and the second connecting frame (3) is slidably connected in the sliding groove (32).
5. The integrated stamping and stretching filter basket production equipment according to claim 3, characterized in that: The pneumatic clamp (310) is fixedly connected to a third mold (4), and the third mold (4) is arranged at the bottom end of the first mold (13).
6. The integrated stamping and stretching filter basket production equipment according to claim 3, characterized in that: The ratchet wheel (36) is meshed with a ratchet block (311), a support (314) is provided on one side of the ratchet block (311), and the support (314) is fixedly connected to the frame (1), a connecting plate (315) is provided on one side of the support (314), two second guide rods (312) are fixedly connected to the connecting plate (315), and the second guide rods (312) are slidably connected to the support (314), the other end of the second guide rod (312) is fixedly connected to the ratchet block (311), a second spring (313) is sleeved on the second guide rod (312), and one end of the second spring (313) is provided on the ratchet block (311), and the other end is provided on the support (314).