Feeding and discharging device for foundation bolt thread rolling machine

By designing a loading and unloading device for anchor bolt wire rolling machine, automatic loading and unloading of anchor bolts is realized, solving the problems of high labor intensity and safety risks of workers, and improving processing efficiency.

CN223185435UActive Publication Date: 2025-08-05TANGSHAN KUNYE TECH CO LTD
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Patent Information

Application Number
CN202422499112.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-05
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

During the existing anchor bolt wire rolling process, workers need to frequently carry anchor bolt rods, which leads to high labor intensity, safety risks, and inconvenient loading and collection.

Method used

A loading and unloading device for anchor bolt wire rolling machine is designed, including a feeding rack, a turntable, a material picking rack, a support assembly and a lifting pulley. The automatic loading and unloading of anchor bolts is realized through mechanized methods to reduce the strength of manual operation.

Benefits of technology

The automatic loading and unloading of anchor bolts has been realized, which reduces the labor intensity of workers, improves processing efficiency, and avoids the safety risks of manual handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding and discharging device for a foundation bolt thread rolling machine, which comprises a material buffering frame, one side of the material buffering frame is fixedly connected with a transfer table, the transfer table is higher than the upper surface of the material buffering frame, and a material taking frame capable of moving up and down is arranged between the transfer table and the material buffering frame; a first support is arranged on one side of the material buffering frame, the end of the first support corresponds to a thread rolling station of the thread rolling machine, and a plurality of supporting assemblies and a first lifting pulley are arranged on the first support. A second support is arranged on the side, away from the thread rolling machine, of the first support, the second support and the first support are longitudinally arranged, a plurality of second lifting pulleys and a discharging guide plate are arranged on the second support, a material collecting frame is arranged on one side of the second support, and the upper surface of the discharging guide plate is an inclined face inclining towards one side of the material collecting frame. According to the feeding and discharging device of the foundation bolt thread rolling machine, feeding machining and discharging collection of foundation bolt rods can be achieved very conveniently, the working intensity of workers is reduced, and the feeding and discharging device is simple in structure and convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of anchor bolt processing, in particular to a loading and unloading device for an anchor bolt thread rolling machine. Background Art

[0002] Anchor bolts play a vital role in construction projects, mechanical equipment installation, and the securing of structures such as bridges, power poles, communication towers, and highway signs. The surface of anchor bolts is typically thread-rolled to facilitate connection to the structure. When thread rolling the anchor bolt rods on a thread rolling machine, workers move the rods to the machine's processing position. After processing, they are removed and placed in a collection location, where the next rod is moved for processing. This reciprocating process is repeated to complete the thread rolling of several anchor bolt rods. However, typical anchor bolt rods are typically large in diameter, long, and heavy. This repeated handling can easily lead to fatigue among workers, putting them at risk of crushing fingers or injuring their feet. Furthermore, the excessive length of the anchor bolts makes them difficult to move, making loading the thread rolling machine difficult and laborious. Utility Model Content

[0003] The purpose of the utility model is to provide a loading and unloading device for an anchor bolt thread rolling machine, which can very conveniently realize the loading and unloading processing and unloading collection of anchor bolt rods, reduce the work intensity of workers, and has a simple structure and is easy to use.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A loading and unloading device for an anchor bolt thread rolling machine includes a buffer rack, one side of the buffer rack is fixedly connected to a turntable, the turntable is higher than the upper surface of the buffer rack, and a material picking rack that can move up and down is provided between the turntable and the buffer rack, the upper surface of the material picking rack is flush with the upper surface of the buffer rack when it descends, and the upper surface of the material picking rack is flush with the surface of the turntable when it rises; a first bracket is provided on one side of the buffer rack, the end of the first bracket corresponds to the thread rolling station of the thread rolling machine, and the first bracket is provided with a plurality of support assemblies and a first lifting pulley; a second bracket is provided on the side of the first bracket away from the thread rolling machine, the second bracket is longitudinally arranged with the first bracket, and a plurality of second lifting pulleys and a material unloading guide plate are provided on the second bracket, and a material collecting rack is provided on one side of the second bracket, and the upper surface of the material unloading guide plate is an inclined surface inclined toward the side of the material collecting rack.

[0006] Preferably, the support assembly includes two laterally arranged rollers, which are rotatably arranged on the first bracket, and surfaces of the first lifting pulley and the second lifting pulley are provided with V-shaped grooves, which correspond to the gap between the two rollers.

[0007] Preferably, the upper surface of the material buffer rack is inclined toward one side of the transfer table; the upper surface of the material collecting rack is a supporting surface, and a concave arc-shaped opening is provided on the upper side of the supporting surface.

[0008] Preferably, the first lifting pulley is rotatably arranged on the first base, the bottom of the first base is hinged with a linkage plate, the linkage plate is hinged on the first connecting rod, and the first connecting rod is connected to the first driving device; the second lifting pulley is rotatably arranged on the second base, the bottom of the second base is hinged with a linkage plate, the linkage plate is hinged on the second connecting rod, and the second connecting rod is connected to the second driving device.

[0009] Preferably, the first connecting rod is rotatably arranged on the lower side of the first bracket, and a first hinged plate hinged to the linkage plate is provided on the first connecting rod, and a first connecting plate hinged to the first driving device is provided on the side opposite to the first hinged plate; the second connecting rod is rotatably arranged on the lower side of the second bracket, and a second hinged plate hinged to the linkage plate is provided on the second connecting rod, and a second connecting plate hinged to the second driving device is provided on the side opposite to the second hinged plate.

[0010] Preferably, the first bracket is provided with a longitudinal first sleeve, and the first base is movably arranged in the first sleeve; the second bracket is provided with a longitudinal second sleeve, and the second base is movably arranged in the second sleeve, and limiting protrusions are provided on the upper sides of the first base and the second base.

[0011] Preferably, there are two material-retrieving racks; a third sleeve is provided between the transfer table and the slow-down rack, the material-retrieving rack is movably arranged in the third sleeve, a linkage plate is hinged on the lower side of the material-retrieving rack, and the linkage plate is hinged on the third connecting rod.

[0012] Preferably, the material retrieving rack is also connected to a first baffle, which is arranged on a side of the transfer table away from the slow-down rack and moves up and down with the material retrieving rack; a second baffle is provided on both the first base and the second base.

[0013] Preferably, a blocking plate is further provided at an end of the second bracket away from the first bracket.

[0014] Preferably, the plane formed by the first lifting pulley and the second lifting pulley gradually tilts downward from one side of the thread rolling machine; and the support assembly and the first lifting pulley are cross-arranged along the length direction of the first bracket.

[0015] In the above technical solution, a turntable is fixedly connected to one side of the material buffer. The turntable is higher than the upper surface of the material buffer frame. A retrieving frame is installed between the turntable and the material buffer frame. When the retrieving frame is lowered, its upper surface is flush with the upper surface of the material buffer frame. When the retrieving frame is raised, its upper surface is flush with the surface of the turntable. The upper surface of the material buffer frame is tilted. When the retrieving frame is lowered to be flush with the upper surface of the material buffer frame, the anchor bolt rolls onto the retrieving frame. Then, the retrieving frame rises to be flush with the turntable and the anchor bolt rolls onto the turntable, allowing the anchor bolt to be removed. The structure is simple and easy to use.

[0016] A first bracket is located on one side of the slow-rolling frame, with its end aligned with the thread rolling station of the thread rolling machine. The first bracket is equipped with several support assemblies and a first lifting pulley, which are arranged crosswise along the length of the first bracket. The support assemblies are positioned no higher than the turntable, and the gap between the support assemblies and the turntable is no greater than the diameter of the anchor bolt. The anchor bolts on the turntable are rolled onto the support assemblies, which then support the anchor bolts for thread rolling on the thread rolling machine. After thread rolling is completed, the first lifting pulley rises above the support assemblies, supporting the anchor bolts on the first lifting pulley. A second bracket is located on the side of the first bracket, located longitudinally with the first bracket. The second bracket is equipped with several second lifting pulleys and a discharge guide. The anchor bolts slide along the alignment of the first lifting pulleys until they reach the second lifting pulley and reach the material collection rack. The second lifting pulley then descends below the discharge guide, where the anchor bolts rest on the discharge guide and roll along the inclined upper surface of the discharge guide into the material collection rack, completing the collection of the anchor bolts. The overall structure is simple and easy to use, which greatly reduces the labor intensity of manual labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the first bracket and the buffer rack of the utility model;

[0019] Figure 3 It is a side view of the first bracket and the buffer rack of the utility model;

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the second bracket and the material collection rack of the utility model.

[0021] In the figure, 1 is a slow material rack; 2 is a material taking rack; 3 is a supporting assembly; 31 is a roller; 4 is a second gear lever; 5 is a first gear lever; 6 is a turntable; 7 is a first lifting pulley; 8 is a first bracket; 9 is a first sleeve; 10 is a second bracket; 11 is a second lifting pulley; 12 is a second sleeve; 13 is a second base; 14 is a linkage plate; 15 is a first connecting rod; 16 is a second driving device; 17 is a material collecting rack; 18 is a blocking plate; 19 is a collecting plate; 20 is a material unloading guide plate; 21 is a first base; 22 is a second connecting rod; 23 is a third connecting rod; 24 is a first driving device; 25 is a first sleeve; 26 is a limiting protrusion; 27 is a first hinge plate; 28 is a first connecting plate; 29 is a second hinge plate; 32 is a third sleeve. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to specific embodiments in conjunction with the accompanying drawings:

[0023] like Figures 1 to 4 As shown, a loading and unloading device for an anchor bolt thread rolling machine includes a buffer rack 1, one side of the buffer rack 1 is fixedly connected to a turntable 6, the turntable 6 is higher than the upper surface of the buffer rack 1, and a material picking rack 2 that can move up and down is provided between the turntable 6 and the buffer rack 1. When the material picking rack 2 descends, the upper surface is flush with the upper surface of the buffer rack 1, and when the material picking rack 2 rises, the upper surface is flush with the surface of the turntable 6. A first bracket 8 is provided on one side of the slow material rack 1, and the end of the first bracket 8 corresponds to the rolling station of the thread rolling machine. A plurality of support assemblies 3 and a first lifting pulley 7 are provided on the first bracket 8. Preferably, two groups of support assemblies 3 are provided, and three groups of first lifting pulleys 7 are provided. The first lifting pulleys 7 and the support assemblies 3 are cross-arranged along the length direction of the first bracket 8; the support assembly 3 is not higher than the turntable 6 and the gap between the support assembly 3 and the turntable 6 is not greater than the diameter of the anchor bolt; a second bracket 10 is provided on the side of the first bracket 8 away from the thread rolling machine, and the second bracket 10 is arranged longitudinally with the first bracket 8, and a plurality of second lifting pulleys 11 and a discharge guide plate 20 are provided on the second bracket 10, and a collecting rack 17 is provided on one side of the second bracket 10, and the upper surface of the discharge guide plate 20 is an inclined surface inclined toward the side of the collecting rack.

[0024] The anchor bolts are temporarily placed on the buffer rack 1, the material picking rack 2 is lowered to be flush with the upper surface of the buffer rack 1, and after the anchor bolts roll to the upper surface of the material picking rack 2, the material picking rack 2 is raised to be flush with the turntable 6 and the anchor bolts roll onto the turntable 6, and then roll onto the support assembly 3, and the support assembly 3 supports the anchor bolts for thread rolling on the thread rolling machine. After the thread rolling is completed, the first lifting pulley 7 rises above the support assembly 3 to support the anchor bolts on the first lifting pulley 7, and the anchor bolts slide along the arrangement direction of the first lifting pulley 7 to the second lifting pulley 11 and reach the side of the collecting rack 17, and then the second lifting pulley 11 is lowered to below the unloading guide plate 20. At this time, the anchor bolts are located on the unloading guide plate 20 and roll along the inclined upper surface of the unloading guide plate 20 to the collecting rack 17, completing the unloading and collection of the anchor bolts.

[0025] In a preferred case, the upper surface of the buffer rack 1 is inclined toward the turntable 6, and the upper surfaces of the material picking rack 2 and the turntable 6 are inclined surfaces inclined toward the support assembly 3, which facilitates the automatic rolling of the anchor bolts; the width of the material picking rack 2 matches the diameter of the anchor bolts; a first baffle 5 is connected to the material picking rack 2, and the first baffle 5 is arranged on the side of the turntable 6 away from the buffer rack 1; when the material picking rack 2 moves downward, the first baffle 5 moves downward with the material picking rack 2 to below the turntable 6, which facilitates the anchor bolts on the turntable 6 to roll onto the support assembly 3; when the material picking rack 2 moves upward, the first baffle 5 moves upward with the material picking rack 2 to above the turntable 6, preventing the anchor bolts that rise with the material picking rack 2 from directly rolling onto the support assembly 3, thereby affecting the anchor bolts that are being processed on the support assembly 3.

[0026] Furthermore, the first lifting pulley 7 and the second lifting pulley 11 are on the same straight line, and the plane formed by the first lifting pulley 7 and the second lifting pulley 1 gradually tilts downward from the side of the thread rolling machine, so that the anchor bolts can roll forward under the action of gravity. Furthermore, a blocking plate 18 is provided at the end of the second bracket 10 away from the first bracket 8, and the blocking plate 18 prevents the anchor bolts from sliding directly off the second lifting pulley 11.

[0027] In a preferred embodiment, the upper surface of the material collection rack 17 serves as a support surface with an arc-shaped recess, which facilitates the collection, bundling, and transportation of the anchor bolts. Furthermore, the material collection rack 17 is assembled from a plurality of square tubes, and is provided with collecting plates 19 at both ends of the material collection rack 17. The upper side of the collecting plates 19 has a downwardly facing arc-shaped notch.

[0028] In a preferred embodiment, the support assembly 3 includes two laterally arranged rollers 31, which are rotatably mounted on the first bracket 8. The anchor bolt rolls from the turntable 6 to between the two rollers 31 for thread rolling. The rollers 31 not only limit the anchor bolt but also rotate with the anchor bolt. Furthermore, the surfaces of the first lifting pulley 7 and the second lifting pulley 11 are provided with V-grooves, which correspond to the gap between the two rollers 31. After the anchor bolt is thread rolled, when the first lifting pulley 7 and the second lifting pulley 11 rise to support the anchor bolt, the anchor bolt is exactly in the V-groove, which can prevent the anchor bolt from falling off the first lifting pulley 7 and the second lifting pulley 11 during movement. Furthermore, a second stopper is provided on the first base 21 supporting the first lifting pulley 7 and the second base 13 supporting the second lifting pulley 11. The first stopper 4 further prevents the anchor bolt from falling.

[0029] In a preferred case, the first lifting pulley 7 is rotatably set on the first base 21, and the first base 21 is movably set on the first bracket 8; a linkage plate 14 is hinged at the bottom of the first base 21, and the other end of the linkage plate 14 is hinged on the first connecting rod 15. The first connecting rod 15 is connected to a first driving device 24, and the first driving device 25 drives the first lifting pulley 7 to move up and down together through the first connecting rod 15 and the linkage plate 14; the second lifting pulley 11 is rotatably set on the second base 13, and the second base 13 is movably set on the second bracket 10. The bottom of the second base 13 is hinged with a linkage plate 14, and the other end of the linkage plate 14 is hinged on the second connecting rod 22. The second connecting rod 22 is connected to a second driving device 16, and the second driving device 16 drives the second lifting pulley 11 to move up and down together through the second connecting rod 22 and the linkage plate 14.

[0030] Furthermore, a first hinged plate 27 hinged to the linkage plate 14 is provided on the first connecting rod 15, and a first connecting plate 28 hinged to the first driving device 24 is provided on the side opposite to the first hinged plate 27 on the first connecting rod 15. The first connecting rod 15 is rotatably arranged on the lower side of the first bracket 8, and a longitudinal first sleeve 25 is provided on the first bracket 8. The first base 21 is movably arranged in the first sleeve 25; when the output end of the first driving device 24 moves up and down, the first connecting rod 15 is driven to rotate by the first connecting plate 28, and the first hinged plate 27 follows the rotation to change the height of the linkage plate 14. Driven by the linkage plate 14, the first base 21 moves up and down in the first sleeve 25.

[0031] A second hinged plate 29 hinged to the linkage plate 14 is provided on the second connecting rod 22, and a second connecting plate hinged to the second driving device 16 is provided on the side opposite to the second hinged plate 29 of the second connecting rod 22. The second connecting rod 22 is rotatably arranged on the lower side of the second bracket 10. The second bracket 10 is provided with a longitudinal second sleeve 12, and the second base 13 is movably arranged in the second sleeve 12; when the output end of the second driving device 16 moves up and down, the second connecting rod 22 is driven to rotate by the second connecting plate, and the second hinged plate 29 follows the rotation to change the height of the linkage plate 14. Driven by the linkage plate 14, the second base 13 moves up and down in the second sleeve 12.

[0032] In a preferred case, limiting protrusions 26 are provided on the upper sides of the first base 21 and the second base 13 to prevent the first base 21 from escaping from the first sleeve 25 and to prevent the second base 13 from escaping from the second sleeve 12.

[0033] In a preferred case, two retrieving racks 2 are provided and both are hinged on the third connecting rod 23. A third sleeve 32 is provided between the transfer table 6 and the buffer rack 1. The retrieving rack 2 is movably arranged in the third sleeve 32. A linkage plate 14 is hinged on the lower side of the retrieving rack 2. The linkage plate 14 is hinged on the third connecting rod 23. The third connection 23 is rotatably provided on the buffer rack 1. A third hinged plate hinged to the linkage plate 14 and a third connecting plate hinged to the third driving device are provided on the third connecting rod 23. The retrieving rack 2 moves up and down through the third driving device.

[0034] In a preferred embodiment, the first driving device 24 , the second driving device 16 and the third driving device are all cylinders.

[0035] When the lifting plate 11 is lowered to the lower position, the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position, and the lifting plate 11 is lowered to the lower position,

[0036] The above embodiments are merely some descriptions of the concept and implementation of the present invention, and are not intended to limit the present invention. Under the concept of the present invention, technical solutions that have not been substantially changed are still within the scope of protection.

Claims

1. A loading and unloading device for an anchor bolt thread rolling machine, characterized in that: The cam is mounted on a support frame, and the cam is mounted on a support frame. The cam is mounted on a support frame, and the support frame is located on a bottom of the support frame. The cam is mounted on a support frame, and the support frame is located on a bottom of the support frame. The cam is mounted on a support frame, and the support frame is located on a support frame.

2. The loading and unloading device for the anchor bolt thread rolling machine according to claim 1, characterized in that: The support assembly includes two laterally arranged rollers, which are rotatably arranged on the first bracket. The surfaces of the first lifting pulley and the second lifting pulley are provided with V-shaped grooves, which correspond to the gap between the two rollers.

3. The loading and unloading device for the anchor bolt thread rolling machine according to claim 1, characterized in that: The upper surface of the material buffer rack is inclined toward one side of the transfer table; the upper surface of the material collecting rack is a supporting surface, and a concave arc-shaped opening is provided on the upper side of the supporting surface.

4. The loading and unloading device for the anchor bolt thread rolling machine according to any one of claims 1 to 3, characterized in that: The first lifting pulley is rotatably arranged on the first base, the bottom of the first base is hinged with a linkage plate, the linkage plate is hinged on the first connecting rod, and the first connecting rod is connected to the first driving device; the second lifting pulley is rotatably arranged on the second base, the bottom of the second base is hinged with a linkage plate, the linkage plate is hinged on the second connecting rod, and the second connecting rod is connected to the second driving device.

5. The loading and unloading device for the anchor bolt thread rolling machine according to claim 4, characterized in that: The first connecting rod is rotatably arranged on the lower side of the first bracket, and a first hinged plate hinged to the linkage plate is provided on the first connecting rod, and a first connecting plate hinged to the first driving device is provided on the side opposite to the first hinged plate; the second connecting rod is rotatably arranged on the lower side of the second bracket, and a second hinged plate hinged to the linkage plate is provided on the second connecting rod, and a second connecting plate hinged to the second driving device is provided on the side opposite to the second hinged plate.

6. The loading and unloading device for the anchor bolt thread rolling machine according to claim 5, characterized in that: The first bracket is provided with a longitudinal first sleeve, and the first base is movably arranged in the first sleeve; the second bracket is provided with a longitudinal second sleeve, and the second base is movably arranged in the second sleeve, and limiting protrusions are provided on the upper sides of the first base and the second base.

7. The loading and unloading device for the anchor bolt thread rolling machine according to claim 5 or 6, characterized in that: There are two material-retrieving racks; a third sleeve is provided between the transfer table and the slow-down rack, the material-retrieving rack is movably arranged in the third sleeve, and a linkage plate is hinged on the lower side of the material-retrieving rack, and the linkage plate is hinged on the third connecting rod.

8. The loading and unloading device for the anchor bolt thread rolling machine according to claim 7, characterized in that: The material taking rack is also connected to a first baffle, which is arranged on a side of the transfer table away from the slow material rack and moves up and down with the material taking rack; a second baffle is provided on both the first base and the second base.

9. The loading and unloading device for an anchor bolt thread rolling machine according to any one of claims 1 to 3, 5, 6, and 8, characterized in that: A blocking plate is further provided at one end of the second bracket away from the first bracket.

10. The loading and unloading device for the anchor bolt thread rolling machine according to claim 9, characterized in that: The plane formed by the first lifting pulley and the second lifting pulley gradually tilts downward from one side of the thread rolling machine; the support assembly and the first lifting pulley are cross-arranged along the length direction of the first bracket.