Welding tool for front rack component of excavator

By designing welding tooling for moving fixing mechanisms and pressing mechanisms, the problem of inability to adjust clamping positioning in the prior art is solved, and flexible adaptation to the front frame components of excavators of different sizes and welding stability is achieved.

CN223185902UActive Publication Date: 2025-08-05QINGDAO YUJIA HONGRUI ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422439464.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-05
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing welding tooling for front frame parts of excavator cannot adjust the clamping position according to the front frame parts of the excavator of different sizes, resulting in a narrow adaptation range, affecting the convenience and efficiency of welding operations.

Method used

A welding tool including a moving fixing mechanism and a pressing mechanism is designed. Through the joint movement of the moving block and the support block, the compression position can be adjusted according to different sizes, and the welding member is pressed by a rotating handle to prevent movement.

Benefits of technology

The welding tooling is flexible to adapt to the front frame components of excavators of different sizes, expands the adaptation range, and improves the stability and efficiency of welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding tools, and discloses a welding tool for a front machine frame part of an excavator, which comprises a connecting seat, a supporting column is fixedly connected to the top of the connecting seat, a horizontal groove plate is fixedly connected to the top of the supporting column, a movable fixing mechanism is arranged on the inner side of the horizontal groove plate, and the front machine frame part of the excavator can be welded through the movable fixing mechanism. When the pressing position needs to be changed, the connecting block is pulled, the supporting blocks of the connecting block do not abut against the horizontal groove plate any more, then the moving block is pulled, the moving block moves in a guiding mode in a groove of the horizontal groove plate and stops after reaching a proper position, the supporting blocks on the two sides are driven to move outwards when the pressing frame is pressed, and therefore the pressing position is changed. The supporting blocks on the two sides of the device abut against the inner wall of the horizontal groove plate again, so that the device is fixed, the device can adjust the corresponding pressing and positioning positions according to excavator front rack components of different sizes, follow-up welding work is facilitated, and the overall application range of the device is further expanded.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding tooling, in particular to a welding tooling for front frame components of an excavator. Background Art

[0002] The main purpose of the welding tooling for the front frame components of the excavator is to improve the efficiency, stability and safety of the welding process, while ensuring the welding quality. It can also ensure that the front frame components of the excavator are in precise positions and angles during the welding process, thereby improving welding accuracy and weld quality.

[0003] According to a welding fixture for an excavator front frame component disclosed on the patent website (authorization announcement number: CN215091635U), "A welding fixture for an excavator front frame component includes a bracket, a support plate, multiple support assemblies, a first positioning assembly, a second positioning assembly, a locking assembly, and multiple top leveling assemblies. The triangular bottom plate of the excavator front frame component can be supported on the multiple support assemblies, and the support assemblies can adjust the support height along the Z direction."

[0004] In view of the above description, the applicant believes that the following problems exist:

[0005] During use of the utility model, the supporting height of the supporting bolts is adjusted, and then the triangular base plate, the first plate, the second plate, the third plate, the fourth plate and the fifth plate are placed on the welding fixture in sequence, and positioned by the first positioning assembly and the second positioning assembly, and then locked by the locking assembly. However, in actual use, when facing excavator front frame components of different sizes, since the first positioning assembly and the second positioning assembly are fixedly arranged on the supporting plate, it is impossible to adjust the corresponding clamping positioning position according to the excavator front frame components of different sizes, which is inconvenient for the staff to operate and use and the subsequent welding work of the excavator front frame components of different sizes, thereby easily narrowing the adaptability range of the entire device. Therefore, it is necessary to improve a welding fixture for excavator front frame components. Utility Model Content

[0006] The purpose of the utility model is to provide a welding tool for the front frame components of an excavator to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a welding fixture for a front frame component of an excavator, comprising a connecting seat, a support column fixedly connected to the top of the connecting seat, a horizontal trough plate fixedly connected to the top of the support column, a movable fixing mechanism provided on the inner side of the horizontal trough plate, and a clamping mechanism provided on the top of the movable fixing mechanism;

[0008] The movable fixing mechanism includes a movable component and a fixed component. The fixed component is arranged inside the movable component to facilitate the rapid movement of the position of the pressing device, thereby being able to adapt to components of different sizes.

[0009] Preferably, the moving assembly includes a moving block, which is slidably connected to the inner side of the horizontal slot plate, and a pressure frame is slidably connected to the inside of the moving block, and a push rod is fixedly connected to the bottom of the pressure frame. The front and rear sides of the push rod are rotatably connected to the expansion rod, and the end of the expansion rod away from the push rod is rotatably connected to the connecting rod, and a limiting column is fixedly connected to the inside of the connecting rod, and a support block is movably connected to the outside of the limiting column, and a No. 1 spring is fixedly connected between the support blocks to facilitate fixing the position of the moving block after movement.

[0010] Preferably, the connecting rod is rotatably connected to the inside of the moving block, and a through groove is provided at the corresponding position of the moving block and the support block, and the support block is slidably connected in the through groove, and the support block abuts against the inner wall of the horizontal slot plate, so as to drive the support block outward to abut the horizontal slot plate.

[0011] Preferably, the fixed assembly includes an oblique block, which is slidably connected to the inside of the moving block, a connecting column is fixedly connected to the front of the oblique block, and a connecting block is fixedly connected to the front of the connecting column, and a No. 2 spring is fixedly connected between the oblique block and the moving block to facilitate fixing the pressure frame so that its support block is always in contact with the inner wall of the horizontal slot plate.

[0012] Preferably, grooves are provided at positions corresponding to the inclined block and the pressing frame, and the inclined block is inserted into the grooves to fix the pressing frame and prevent it from moving.

[0013] Preferably, the clamping mechanism includes a support rod, which is fixedly connected to the top of the moving block, the top of the support rod is fixedly connected to a fixed block, the fixed block is internally threaded with a screw, the top of the screw is fixedly connected to a rotating handle, the bottom of the screw is rotatably connected to a pressure plate, and the top of the pressure plate is fixedly connected to a sliding column, which is convenient for pressing the components downward to prevent the components from moving during welding.

[0014] Preferably, holes are provided at positions corresponding to the sliding post and the fixed block, and the sliding post is slidably connected in the hole to facilitate driving the pressure plate to move downward.

[0015] Compared with the prior art, the present invention provides a welding tool for the front frame components of an excavator, which has the following beneficial effects:

[0016] 1. The welding fixture of the front frame component of the excavator is equipped with a movable fixing mechanism. When the clamping position needs to be changed, the connecting block is pulled so that the support block no longer abuts the horizontal slot plate, and then the movable block is pulled to move along the guide in the slot of the horizontal slot plate. When it reaches the appropriate position, it stops, and then by pressing the pressure frame, the support blocks on both sides are driven to move outward, so that the support blocks on both sides abut against the inner wall of the horizontal slot plate again, thereby completing the fixation. The device can adjust the corresponding clamping positioning position according to the front frame components of the excavator of different sizes, thereby facilitating subsequent welding work, thereby further expanding the overall adaptability of the device.

[0017] 2. The welding fixture of the front frame component of the excavator has a clamping mechanism. By turning the rotating handle, the rotating handle drives the screw to rotate, and then the screw drives the pressure plate to move downward, so that the pressure plate presses the welding component to be welded downward along the sliding column guide, thereby completing the fixation of the welded parts, thereby preventing the welded parts from moving relative to each other during the subsequent welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0020] Figure 2 This is a front cross-sectional structural diagram of the present utility model;

[0021] Figure 3 This is a schematic diagram of the appearance and structure of a single movable fixing mechanism of the utility model;

[0022] Figure 4 This is a schematic diagram of the right side cross-sectional structure of a single mobile component of the present invention;

[0023] Figure 5 This is a schematic diagram of the appearance and structure of a single fixing component of the utility model;

[0024] Figure 6 This is a schematic diagram of the appearance and structure of a single pressing mechanism of the utility model.

[0025] In the figure: 1. Connecting seat; 2. Support column; 3. Horizontal slot plate; 4. Moving and fixing mechanism; 5. Pressing mechanism; 41. Moving assembly; 42. Fixing assembly; 411. Moving block; 412. Pressing frame; 413. Push rod; 414. Connecting rod; 415. Expanding rod; 416. Limiting column; 417. Support block; 418. Spring No. 1; 421. Oblique block; 422. Connecting column; 423. Spring No. 2; 424. Connecting block; 51. Support rod; 52. Fixing block; 53. Screw; 54. Rotating handle; 55. Sliding column; 56. Pressing plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0028] Example 1:

[0029] See also Figure 1-6 The utility model provides a technical solution: a welding tool for the front frame component of an excavator, comprising a connecting seat 1, a support column 2 is fixedly connected to the top of the connecting seat 1, a horizontal slot plate 3 is fixedly connected to the top of the support column 2, a movable fixing mechanism 4 is provided on the inner side of the horizontal slot plate 3, and a pressing mechanism 5 is provided on the top of the movable fixing mechanism 4;

[0030] The movable fixing mechanism 4 includes a movable component 41 and a fixed component 42. The fixed component 42 is arranged inside the movable component 41 to facilitate the rapid movement of the position of the pressing device, thereby being able to adapt to components of different sizes.

[0031] Furthermore, the moving assembly 41 includes a moving block 411, which is slidably connected to the inner side of the horizontal slot plate 3. The moving block 411 is slidably connected to a pressure frame 412 inside, and a push rod 413 is fixedly connected to the bottom of the pressure frame 412. The front and rear sides of the push rod 413 are rotatably connected to an expansion rod 415, and the end of the expansion rod 415 away from the push rod 413 is rotatably connected to a connecting rod 414. The connecting rod 414 is fixedly connected to a limiting column 416 inside, and the limiting column 416 is movably connected to a support block 417 outside. A No. 1 spring 418 is fixedly connected between the support blocks 417 to fix the position of the moving block 411 after movement.

[0032] Furthermore, the connecting rod 414 is rotatably connected to the inside of the moving block 411, and a through groove is opened at the corresponding position of the moving block 411 and the support block 417, and the support block 417 is slidably connected in the through groove, and the support block 417 is in contact with the inner wall of the horizontal slot plate 3, so as to drive the support block 417 to abut the horizontal slot plate 3 outward.

[0033] Furthermore, the fixed component 42 includes an inclined block 421, which is slidably connected to the inside of the moving block 411. The front of the inclined block 421 is fixedly connected to a connecting column 422, and the front of the connecting column 422 is fixedly connected to a connecting block 424. A No. 2 spring 423 is fixedly connected between the inclined block 421 and the moving block 411 to facilitate fixing the pressure frame 412, so that its support block 417 is always in contact with the inner wall of the horizontal slot plate 3.

[0034] Furthermore, grooves are provided at positions corresponding to the inclined block 421 and the pressing frame 412 , and the inclined block 421 is inserted into the grooves to fix the pressing frame 412 and prevent it from moving.

[0035] Example 2:

[0036] See also Figure 6 , and combined with Example 1, it is further obtained that the clamping mechanism 5 includes a support rod 51, the support rod 51 is fixedly connected to the top of the moving block 411, the top of the support rod 51 is fixedly connected to a fixed block 52, the internal thread of the fixed block 52 is connected to a screw 53, the top of the screw 53 is fixedly connected to a rotating handle 54, the bottom of the screw 53 is rotatably connected to a pressure plate 56, and the top of the pressure plate 56 is fixedly connected to a sliding column 55, which is convenient for pressing the components downward to prevent the components from moving during the welding process.

[0037] Furthermore, holes are provided at positions corresponding to the sliding post 55 and the fixing block 52 , and the sliding post 55 is slidably connected in the holes to facilitate driving the pressing plate 56 to move downward.

[0038] In actual operation, when the device is used, first, according to the size of the front frame components of the excavator, through the mobile fixing mechanism 4, when it is necessary to change the clamping position, pull the connecting block 424, and the connecting block 424 drives the connecting column 422 to move, and then the connecting column 422 drives the inclined block 421 to move, so that the inclined block 421 is completely separated from the pressing frame 412. At this time, since the fixing of the pressing frame 412 is released, the No. 1 spring 418 contracts, and then drives the support blocks 417 on both sides to move inward, so that the support blocks 417 is no longer in contact with the horizontal slot plate 3, and then the moving block 411 is pulled to move the moving block 411 along the guide in the slot of the horizontal slot plate 3, thereby driving the pressing mechanism 5 to move, and when it reaches the appropriate position, it stops, and then by pressing the pressing frame 412, the pressing frame 412 is completely inserted into the moving block 411, and at the same time, the pressing frame 412 drives the push rod 413 to move downward, so that the push rod 413 pushes the front and rear expansion rods 415 to move downward, so that during the downward movement of the expansion rod 415, the expansion rods 415 are respectively The connecting rods 414 on both sides are driven to rotate with the connection point of the moving block 411 as the axis, thereby driving the supporting blocks 417 on both sides to move outward, so that the supporting blocks 417 on both sides are again in contact with the inner wall of the horizontal groove plate 3, thereby completing its fixation. At the same time, when the pressing frame 412 moves downward, the inclined surface of the inclined block 421 contacts the pressing frame 412, thereby driving the inclined block 421 to move outward during the pressing process of the pressing frame 412. When the pressing frame 412 is completely reset, the inclined block 421 is re-locked under the elastic force of the No. 2 spring 423. The pressing frame 412 is inserted into the groove corresponding to the pressing frame 412, thereby completing the fixation of the pressing frame 412, thereby preventing the moving block 411 from moving, so that the device can adjust the corresponding clamping positioning position according to the front frame components of the excavator of different sizes. When the adjustment is completed, the clamping mechanism 5 is set, and the rotating handle 54 is rotated. The rotating handle 54 drives the screw 53 to rotate, and then the screw 53 drives the pressing plate 56 to move downward, so that the pressing plate 56 is guided downward along the sliding column 55 to press the welding parts to be welded.

[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A welding fixture for a front frame component of an excavator, comprising a connecting seat (1), characterized in that: The top of the connecting seat (1) is fixedly connected to a support column (2), the top of the support column (2) is fixedly connected to a horizontal slot plate (3), a movable fixing mechanism (4) is provided on the inner side of the horizontal slot plate (3), and a pressing mechanism (5) is provided on the top of the movable fixing mechanism (4); The movable fixing mechanism (4) comprises a movable component (41) and a fixed component (42), wherein the fixed component (42) is arranged inside the movable component (41).

2. The welding tool for the front frame component of an excavator according to claim 1, characterized in that: The moving assembly (41) includes a moving block (411), the moving block (411) is slidably connected to the inner side of the horizontal slot plate (3), the moving block (411) is slidably connected to a pressure frame (412) inside, the bottom of the pressure frame (412) is fixedly connected to a push rod (413), the front and rear sides of the push rod (413) are rotatably connected to an expansion rod (415), the end of the expansion rod (415) away from the push rod (413) is rotatably connected to a connecting rod (414), the connecting rod (414) is fixedly connected to a limiting column (416) inside, the limiting column (416) is movably connected to a support block (417) outside, and a No. 1 spring (418) is fixedly connected between the support blocks (417).

3. The welding tool for the front frame component of an excavator according to claim 2, characterized in that: The connecting rod (414) is rotatably connected to the inside of the moving block (411), and a through slot is provided at the corresponding position of the moving block (411) and the supporting block (417), and the supporting block (417) is slidably connected in the through slot, and the supporting block (417) abuts against the inner wall of the horizontal slot plate (3).

4. The welding tool for the front frame component of an excavator according to claim 2, characterized in that: The fixed assembly (42) includes an inclined block (421), the inclined block (421) is slidably connected to the interior of the moving block (411), the front of the inclined block (421) is fixedly connected to a connecting column (422), the front of the connecting column (422) is fixedly connected to a connecting block (424), and a No. 2 spring (423) is fixedly connected between the inclined block (421) and the moving block (411).

5. The welding tool for the front frame component of an excavator according to claim 4, characterized in that: The inclined block (421) and the pressing frame (412) are provided with grooves at corresponding positions, and the inclined block (421) is inserted into the grooves.

6. The welding tool for the front frame component of an excavator according to claim 2, characterized in that: The clamping mechanism (5) comprises a support rod (51), the support rod (51) is fixedly connected to the top of the moving block (411), the top of the support rod (51) is fixedly connected to a fixed block (52), the fixed block (52) is internally threadedly connected to a screw rod (53), the top of the screw rod (53) is fixedly connected to a rotating handle (54), the bottom of the screw rod (53) is rotatably connected to a pressure plate (56), and the top of the pressure plate (56) is fixedly connected to a sliding column (55).

7. The welding tool for the front frame component of an excavator according to claim 6, characterized in that: A hole is provided at a position corresponding to the sliding post (55) and the fixed block (52), and the sliding post (55) is slidably connected in the hole.

Citation Information

Patent Citations

  • Welding tool for front rack component of excavator

    CN215091635U