Steel pipe surfacing supporting mechanism
By designing the steel pipe surfacing support mechanism, using gear engaging and steel pipe positioning components, the problem of slipping of the driving wheel and positioning ring in the inner wall surfacing of the steel pipe is solved, and the smooth rotation of the steel pipe and high-quality surfacing effect are achieved.
Patent Information
- Application Number
- CN202421890298.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing steel pipe inner wall surfacing device has slippage between the driving wheel and the positioning ring, resulting in inconsistent axis of the steel pipe and affecting the quality of the surfacing.
A steel pipe surfacing support mechanism is designed, including a base, support plate, bearing cylinder, rotating shaft and driving assembly. The bearing cylinder is driven to rotate through gear junction, and combined with the steel pipe positioning component and lifting component to ensure that the rotation of the steel pipe is smooth and consistent with the central axis.
The steel pipe is rotated smoothly and uniformly at a speed, the surfacing effect and quality are improved, the driving wheel and positioning ring are solved, and the surfacing effect of the steel pipe is improved.
Smart Images

Figure CN223185933U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel pipe surfacing, in particular to a steel pipe surfacing support mechanism. Background Art
[0002] As an economical and fast process for material surface modification, cladding is increasingly used in the manufacture and repair of parts in various industrial sectors. Cladding on the inner wall of steel pipes can improve the strength, corrosion resistance and other properties of steel pipes, thereby meeting the application of steel pipes in various environments.
[0003] A Chinese patent with the authorization announcement number CN204954137U discloses a tool for preventing the inner wall of a steel pipe from moving due to surfacing welding. The tool is installed by combining the V-groove on the driving wheel with the V-shaped boss of the positioning ring. The steel pipe will not move forward or backward during the welding process, and the positioning ring can be put on the appropriate position of the steel pipe and then tightened by tightening the bolts to lock the steel pipe. The above device has the following disadvantages: since there is no interlocking relationship between the V-groove on the driving wheel and the V-shaped boss of the positioning ring, there may be slippage between the driving wheel and the positioning ring when the driving wheel speed is higher, thereby affecting the surfacing effect of the steel pipe; and since each bolt needs to be operated separately, this will cause the central axis of the steel pipe and the central axis of the positioning ring to not coincide, thereby affecting the surfacing quality of the steel pipe. Therefore, it is urgent to study a steel pipe surfacing support mechanism to solve the above problems. Utility Model Content
[0004] The utility model provides a steel pipe surfacing support mechanism, the purpose of which is to solve the technical problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a steel pipe surfacing support mechanism, comprising a horizontally arranged base; a support plate is vertically fixed to the upper surface of the base; a bearing tube is horizontally inserted into one side surface of the support plate; the bearing tube is rotatably connected to the support plate; a steel pipe positioning assembly is mounted on the bearing tube for positioning the steel pipe after the steel pipe is inserted into the bearing tube; an outer gear ring is fixedly provided on the outer periphery of the bearing tube; a pair of rotating shafts parallel to the bearing tube are arranged side by side below the outer gear ring; both rotating shafts are rotatably connected to the support plate; both rotating shafts are fixedly provided with gears meshing with the outer gear ring; the two rotating shafts are connected by a driving assembly; the driving assembly can drive the two rotating shafts to rotate synchronously in the same direction.
[0007] As an optimal technical solution of the present invention, the steel pipe positioning assembly includes a movable cylinder threadedly engaged with the outer periphery of one end of the supporting cylinder and a plurality of positioning columns radially slidingly inserted into the circumferential side wall of the supporting cylinder; a conical cylinder is coaxially fixed to one end of the movable cylinder; the inner side surface of the conical cylinder slides against one end of a plurality of positioning columns; a buffer pad is fixed to the other end of the plurality of positioning columns; the plurality of buffer pads are respectively connected to the circumferential side wall of the supporting cylinder by tensioning springs; and the plurality of tensioning springs are respectively sleeved on the outer periphery of the plurality of positioning columns.
[0008] As an optimal technical solution of the present invention, the drive assembly includes a servo motor horizontally fixed to one side of the support plate and a pair of first pulleys respectively fixedly mounted on the outer periphery of the two rotating shafts; the output shaft of the servo motor passes through the support plate and is fixedly mounted with a second pulley; the second pulley is connected to the two first pulleys through a synchronous belt transmission.
[0009] As an optimal technical solution of the present invention, a lifting assembly is provided on one side of the support plate; the lifting assembly is installed on the upper surface of the base; a pair of driven rollers parallel to the supporting cylinder are horizontally installed on the top of the lifting assembly; the circumferential roller surfaces of the two driven rollers are in contact with the outer wall of the steel pipe.
[0010] As an optimal technical solution of the present invention, the lifting assembly includes a horizontally arranged bidirectional screw; both ends of the bidirectional screw are rotatably connected to mounting blocks; both mounting blocks are fixed to the upper surface of the base; both ends of the bidirectional screw are fixed with handles; both threaded sections of the bidirectional screw are threadedly fitted with nuts; one side of the two nuts are rotatably connected to a transmission rod; the ends of the two transmission rods away from the nuts are rotatably connected to the middle arm of a U-shaped seat; one end of the two driven rollers are respectively rotatably connected to the two ends of the U-shaped seat.
[0011] The utility model has the following beneficial effects:
[0012] The utility model inserts the steel pipe into the supporting tube, locks the steel pipe with a steel pipe positioning assembly, and then drives the two rotating shafts to rotate synchronously in the same direction through the driving assembly, so that the rotating shaft drives the supporting tube to rotate via the gear and the outer gear ring. Due to the meshing relationship between the gear and the outer gear ring, not only can the steel pipe be rotated smoothly and at a uniform speed, but also the surfacing effect of the steel pipe is effectively guaranteed, and it has high market application value.
[0013] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 This is a structural schematic diagram of a steel pipe surfacing support mechanism of the present utility model.
[0016] Figure 2 This is a structural diagram of the support cylinder and the driving assembly of the present invention arranged on a support plate.
[0017] Figure 3 This is a structural diagram of the support plate of the present invention.
[0018] Figure 4 This is a structural diagram of the steel pipe positioning assembly of the present invention.
[0019] Figure 5 It is a structural schematic diagram of the lifting assembly of the utility model.
[0020] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0021] 1-base, 2-support plate, 3-bearing cylinder, 4-steel pipe positioning assembly, 5-external gear ring, 6-rotating shaft, 7-gear, 8-drive assembly, 9-lifting assembly, 10-driven roller, 401-movable cylinder, 402-positioning column, 403-tapered cylinder, 404-buffer pad, 405-tensioning spring, 801-servo motor, 802-first pulley, 803-second pulley, 901-bidirectional screw, 902-mounting block, 903-handle, 904-nut, 905-transmission rod, 906-U-shaped seat. DETAILED DESCRIPTION
[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1:
[0024] See also Figure 1-3As shown, the utility model is a steel pipe surfacing support mechanism, comprising a horizontally arranged base 1; a support plate 2 is connected to the upper surface of the base 1 by vertical bolts; a bearing tube 3 is horizontally inserted into one side surface of the support plate 2; the bearing tube 3 is rotatably connected to the support plate 2; a steel pipe positioning assembly 4 is mounted on the bearing tube 3 for positioning the steel pipe after the steel pipe is inserted into the bearing tube 3; an outer gear ring 5 is fixedly sleeved on the outer periphery of the bearing tube 3; a pair of rotating shafts 6 parallel to the bearing tube 3 are arranged side by side below the outer gear ring 5; both rotating shafts 6 are rotatably connected to the support plate 2; both rotating shafts 6 are fixedly sleeved with a gear 7 meshing with the outer gear ring 5; the two rotating shafts 6 are connected by a driving assembly 8; the driving assembly 8 can drive the two rotating shafts 6 to rotate synchronously in the same direction. When in use, the steel pipe is inserted into the supporting tube 3, and then the steel pipe positioning component 4 is used to lock the steel pipe. Then, the driving component 8 drives the two rotating shafts 6 to rotate synchronously in the same direction, prompting the rotating shaft 6 to drive the supporting tube 3 to rotate through the gear 7 and the outer gear ring 5. Due to the meshing relationship between the gear 7 and the outer gear ring 5, it can not only ensure the smooth and uniform rotation of the steel pipe, but also effectively ensure the surfacing effect of the steel pipe.
[0025] Example 2:
[0026] Based on Example 1 Figure 2 and Figure 4 As shown, the steel pipe positioning assembly 4 includes a movable cylinder 401 threadedly engaged with the outer periphery of one end of the supporting cylinder 3 and a plurality of positioning columns 402 radially slidingly inserted into the circumferential side wall of the supporting cylinder 3; a conical cylinder 403 is coaxially welded to one end of the movable cylinder 401, and the small end of the conical cylinder 403 is connected to the movable cylinder 401; the inner surface of the conical cylinder 403 is in sliding contact with one end of the plurality of positioning columns 402; the other ends of the plurality of positioning columns 402 are fixed with buffer pads 404 made of rubber; the plurality of buffer pads 404 are connected to the circumferential side walls of the supporting cylinder 3 respectively through tensioning springs 405; and the plurality of tensioning springs 405 are respectively sleeved on the outer peripheries of the plurality of positioning columns 402. When in use, by rotating the movable cylinder 401, the conical cylinder 403 is prompted to move axially along the supporting cylinder 3, so that the conical cylinder 403 pushes multiple positioning columns 402 to approach the steel pipe synchronously, thereby achieving clamping and positioning of the steel pipe, and ensuring that the central axis of the steel pipe coincides with the central axis of the supporting cylinder 3, thereby ensuring the quality of the steel pipe's surfacing.
[0027] Among them Figure 2-3As shown, the drive assembly 8 includes a servo motor 801 horizontally fixed to a side of the support plate 2 and a pair of first pulleys 802 fixedly mounted on the outer peripheries of the two rotating shafts 6. The output shaft of the servo motor 801 passes through the support plate 2 and is fixedly mounted with a second pulley 803. The second pulleys 803 and the two first pulleys 802 are connected by a synchronous belt transmission. The synchronous belt is connected to a tensioning pulley, which is rotatably connected to the support plate 2. During operation, the servo motor 801 drives the rotating shaft 6 through the second pulleys 803 and the first pulleys 802, thereby driving the steel pipe.
[0028] Example 3:
[0029] Based on Example 2, Figure 1 and Figure 5 As shown, a lifting assembly 9 is provided on one side of the support plate 2; the lifting assembly 9 is installed on the upper surface of the base 1; a pair of driven rollers 10 parallel to the carrying cylinder 3 are horizontally installed on the top of the lifting assembly 9; the circumferential roller surfaces of the two driven rollers 10 are in conflict with the outer wall of the steel pipe; the lifting assembly 9 includes a horizontally arranged bidirectional screw rod 901; both ends of the bidirectional screw rod 901 are rotatably connected to the mounting blocks 902; the two mounting blocks 902 are bolted to the upper surface of the base 1; both ends of the bidirectional screw rod 901 are fixed with conventional handles 903 in this field; the two threaded sections of the bidirectional screw rod 901 are threadedly fitted with a nut 904; one side of the two nuts 904 are rotatably connected to a transmission rod 905; the ends of the two transmission rods 905 away from the nut 904 are rotatably connected to the middle arm of a U-shaped seat 906; one end of the two driven rollers 10 are respectively rotatably connected to the two ends of the U-shaped seat 906. When in use, the bidirectional screw rod 901 is rotated by operating the handle 903, prompting the two screw nuts 904 to move relative to each other, thereby realizing that the U-shaped seat 906 drives the driven roller 10 to move up and down, which can ensure the bearing effect of the driven roller 10 on the steel pipe.
[0030] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A steel pipe surfacing support mechanism, characterized in that: It comprises a horizontally arranged base (1); A support plate (2) is vertically fixed to the upper surface of the base (1); a bearing tube (3) is horizontally inserted into one side of the support plate (2); the bearing tube (3) is rotatably connected to the support plate (2); a steel pipe positioning assembly (4) is installed on the bearing tube (3) for positioning the steel pipe after the steel pipe is inserted into the bearing tube (3); The outer periphery of the supporting cylinder (3) is fixedly sleeved with an outer gear ring (5); a pair of rotating shafts (6) parallel to the supporting cylinder (3) are arranged side by side below the outer gear ring (5); both rotating shafts (6) are rotatably connected to the support plate (2); both rotating shafts (6) are fixedly sleeved with gears (7) meshing with the outer gear ring (5); the two rotating shafts (6) are connected via a driving assembly (8); the driving assembly (8) can drive the two rotating shafts (6) to rotate synchronously in the same direction.
2. A steel pipe surfacing support mechanism according to claim 1, characterized in that: The steel pipe positioning assembly (4) includes a movable cylinder (401) threadedly engaged with the outer periphery of one end of the supporting cylinder (3) and a plurality of positioning columns (402) radially slidingly inserted into the circumferential side wall of the supporting cylinder (3); a conical cylinder (403) is coaxially fixed to one end of the movable cylinder (401); the inner side surface of the conical cylinder (403) is in sliding contact with one end of the plurality of positioning columns (402); a buffer pad (404) is fixed to the other end of the plurality of positioning columns (402); the plurality of buffer pads (404) are connected to the circumferential side wall of the supporting cylinder (3) respectively through a tensioning spring (405); and the plurality of tensioning springs (405) are respectively sleeved on the outer periphery of the plurality of positioning columns (402).
3. A steel pipe surfacing support mechanism according to claim 1 or 2, characterized in that: The driving assembly (8) comprises a servo motor (801) fixed horizontally to a side surface of a support plate (2) and a pair of first pulleys (802) fixedly sleeved on the outer peripheries of two rotating shafts (6); the output shaft of the servo motor (801) passes through the support plate (2) and is fixedly sleeved with a second pulley (803); the second pulley (803) is connected to the two first pulleys (802) via a synchronous belt transmission.
4. A steel pipe surfacing support mechanism according to claim 3, characterized in that: A lifting assembly (9) is provided on one side of the support plate (2); the lifting assembly (9) is mounted on the upper surface of the base (1); a pair of driven rollers (10) parallel to the supporting cylinder (3) are horizontally mounted on the top of the lifting assembly (9); the circumferential roller surfaces of the two driven rollers (10) are in contact with the outer wall of the steel pipe.
5. The steel pipe surfacing support mechanism according to claim 4, characterized in that: The lifting assembly (9) comprises a horizontally arranged bidirectional screw rod (901); both ends of the bidirectional screw rod (901) are rotatably connected to mounting blocks (902); both mounting blocks (902) are fixed to the upper surface of the base (1); both ends of the bidirectional screw rod (901) are fixed with handles (903); both threaded sections of the bidirectional screw rod (901) are threadedly matched with nuts (904); one side of each of the two nuts (904) is rotatably connected to a transmission rod (905); one end of each of the two transmission rods (905) away from the nut (904) is rotatably connected to the middle arm of a U-shaped seat (906); one end of each of the two driven rollers (10) is rotatably connected to the two ends of the U-shaped seat (906).
Citation Information
Patent Citations
Steel pipe inner wall build -up welding anti -channeling frock
CN204954137U