Fruit pulp dicing device capable of recovering juice
The sticky fruit particles and the filter net were separated and collected by blowing off the airflow, which solved the problem of fruit particles damaged and pulp separation in the flesh pellet cutting device, achieving high-effect meat pellet cutting and collection.
Patent Information
- Application Number
- CN202422315104.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing pulp pelletizing device is prone to breakage when the fruit pellet sticks to the blade, and it is impossible to collect the flesh and juice at the same time, resulting in a decrease in the quality of the pulp pelleting and low working efficiency.
The airflow generated by the air pump is used to blow off the sticky fruit particles through the hose and the air holes, and combine it with a collection barrel with a filter to achieve separation and collection of flesh and juice, reducing the damage to the fruit particles and improving work efficiency.
Effectively reduce the damage of fruit particles, improve the quality of flesh pellet cutting, and realize the simultaneous collection and processing of flesh and juice, improving work efficiency.
Smart Images
Figure CN223186562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to fruit pulp granulation, and more particularly to a fruit pulp granulation device with juice recyclable properties. Background Art
[0002] Patent publication number CN210650831U provides a juice-recoverable pulp pelleting device. During the pulp pelleting process, especially when pulp sticks to the blades, this device requires a pusher block to push the pulp out through the formed holes. This direct mechanical contact inevitably increases the breakage of the pulp, affecting the quality of the pulp pellets. Furthermore, the juice and pulp cannot be collected and processed simultaneously, resulting in low efficiency. To address this issue, a device has been designed that reduces pulp breakage, improves pulp pelleting quality, and simultaneously collects and processes both pulp and juice. Utility Model Content
[0003] The purpose of the utility model is to provide a device which can reduce the damage of fruit particles, improve the quality of pulp granulation, and collect and process pulp and juice at the same time, so as to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned object, the utility model provides the following technical solution: a pulp granulating device with juice recovery, comprising a platform plate, a hopper is provided on the platform plate, a collecting bucket is provided correspondingly below the hopper discharge port, a column is fixedly installed on the platform plate, a horizontal plate is provided on the column, a cylinder is provided on the horizontal plate, a telescopic rod is provided vertically downward on the cylinder, a pelletizing mechanism for pelletizing the pulp is fixedly connected to the end of the telescopic rod, a pelletizing table is provided between the pelletizing mechanism and the hopper, the pelletizing table is fixedly installed through a support column provided on the hopper, the pelletizing mechanism comprises a knife disc, the interior of the knife disc is hollow to form a knife disc cavity, the upper end surface of the knife disc is provided with a sealing interface connected to the knife disc cavity, the sealing interface is connected to an air pump provided on the column through a hose, a plurality of mutually parallel cross-cutting knives and a plurality of mutually parallel longitudinal cutting knives are installed on the lower end surface of the knife disc, the cross-cutting knives and the longitudinal cutting knives are interwoven to form a plurality of grids distributed in an array, and the grids are provided with air holes connected to the knife disc cavity.
[0005] Preferably, the juice-recoverable pulp pelletizing device further comprises a sensor for measuring the distance between the knife disc and the pelletizing plate when the knife disc is raised, and the sensor is fixedly mounted on the column.
[0006] Preferably, the angle between the inclined surface of the hopper and the horizontal plane is greater than 45 degrees.
[0007] Preferably, the collecting barrel comprises an upper barrel body with openings at both ends, a filter screen installed at the lower opening of the upper barrel body, a lower barrel body and an annular boss arranged on the inner wall of the lower barrel body, and the upper barrel body is installed on the annular boss with a clearance fit.
[0008] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0009] 1. The air flow generated by the air pump enters the cutter head cavity through the hose and then blows out through the air holes on the forming holes, which can clean the fruit grains adhered to the blades without direct mechanical contact with the fruit grains, further reducing the damage of the fruit grains and improving the finished product quality of the pulp and fruit grains.
[0010] 2. The air flow blown out from the forming holes can also blow the fruit grains on the cutting table board so that they fall into the hopper and further roll into the collection bucket.
[0011] 3. The upper barrel body with a filter net is sleeved on the lower barrel body in an interference fit. In this way, the fruit grains rolling in the hopper and the flowing juice enter the upper barrel body together, and the fruit grains and the juice can be separated and collected simultaneously under the action of the filter net, improving the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic structural diagram of the utility model.
[0013] Figure 2 It is a cross-sectional view of the cutting mechanism.
[0014] Figure 3 It is a front view of the cutting structure.
[0015] Figure 4 It is a cross-sectional view of the collection bucket.
[0016] In the figure: cylinder 1, telescopic rod 2, cross plate 3, column 4, platform plate 5, hopper 6, support column 7, cutting table board 8, collection bucket 9, cutting mechanism 10, hose, air pump 12, sensor 13, upper barrel body 91, filter net 92, annular convex platform 93, lower barrel body 94, sealing interface 101, cutter head cavity 102, air hole 103, longitudinal cutting knife 104, transverse cutting knife 105, cutter head 106. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.
[0018] Please refer to Figures 1 to 4, the present utility model provides a technical solution: a fruit granulating device with recyclable juice, including a platform plate 5 fixedly installed on support legs. There is a hopper 6 on the platform plate 5. The lower surface of the platform plate 5 is supported by four groups of legs. A collection bucket 9 is correspondingly arranged below the discharge port of the hopper 6. The upper port diameter of the collection bucket 9 is set to be larger than the discharge port diameter of the hopper 6 to prevent the material from not falling into the collection bucket 9 when it drops. A column 4 is fixedly installed on the platform plate 5. There is a cross plate 3 on the column 4. There is a cylinder 1 on the cross plate 3. There is a vertically downward telescopic rod 2 on the cylinder 1. The cylinder 1, the telescopic rod 2 and the control system for realizing the control of the telescopic rod 2 and so on constitute a telescopic structure driven by the cylinder. This is the known common sense of the existing cylinder work. In this application, existing cylinders of the micro freely installed cylinder CUJ / CDUJ series or the long-life cylinder CUJ-XB24 series can be selected; the end of the telescopic rod 2 is fixedly connected with a granulating mechanism 10 for granulating the fruit. There is a granulating table plate 8 between the granulating mechanism 10 and the hopper 6. The granulating table plate 8 is fixedly installed through a support column 7 arranged on the hopper 6. The granulating mechanism 10 includes a cutter disc 106. The inside of the cutter disc 106 is hollow to form a cutter disc cavity 102. There is a sealing interface 101 on the upper end surface of the cutter disc 106 that communicates with the cutter disc cavity 102. The sealing interface is connected to an air pump 12 arranged on the column 4 through a hose 11. A number of mutually parallel cross-cutting knives 105 and a number of mutually parallel longitudinal cutting knives 104 are installed on the lower end surface of the cutter disc. The cross-cutting knives 105 and the longitudinal cutting knives 104 are intertwined to form a number of grids distributed in an array. Air holes 103 connecting the cutter disc cavity 102 are opened on the bottom surface of the grids. The air flow generated by the air pump 12 is sprayed out from the air holes 103 after passing through the hose 11 and the cutter disc cavity 102, which can make the fruit grains adhered to the blades fall off.
[0019] A sensor 13 is also installed on the column 4. It can measure the distance between the cutter disc 106 and the granulating table plate 8 when the cutter disc 106 raises the knife. When the cutter disc 106 completely leaves the granulating table plate 8, the sensor 13 emits an electrical signal to start the air pump 12 to make the air pump work continuously for a certain period of time. At this time, the air holes 103 start to spray out air flow to make the fruit grains adhered to the cutting knives fall off. The sensor 13 is an existing technology well-known to those of ordinary skill in the art. In the present utility model, a position sensor with the model RS485 can be adopted.
[0020] The included angle between the inclined plane of the hopper 6 and the horizontal plane is greater than 45 degrees, so that the fruit grains falling on the inclined plane of the hopper 6 are more likely to roll into the collection bucket 9.
[0021] The collection bucket 9 includes an upper barrel body 91 with openings at both ends, a filter screen 92 installed at the lower opening of the upper barrel body 91, a lower barrel body 94, and an annular boss 93 arranged on the inner wall of the lower barrel body 94. The upper barrel body 91 is installed on the annular boss 93 with a clearance fit.
[0022] The utility model relates to a fruit pulp granulating device with juice recyclable. During actual use, the processed sheet-shaped fruit pulp is placed at an appropriate position on the granulating table board 8. The air cylinder 1 drives the granulating mechanism 10 to move towards the granulating table board 8 through the telescopic rod 2 to cut the fruit pulp. After cutting, the air cylinder 1 drives the granulating mechanism 10 to move away from the granulating table board 8 through the telescopic rod 2. During the process that the granulating mechanism 10 moves away from the granulating table board 8, the sensor 13 measures the distance between the two. When the distance reaches the set value, the sensor 13 starts the air pump 12 for a certain period of time. The air flow passes through the hose 11, the cutter head cavity 102 and is finally ejected from the air holes 103, blowing off the fruit grains adhering to the transverse cutter 105 and the longitudinal cutter 104. At the same time, the fruit grains on the granulating table board 8 are also blown into the feeding hopper 6. The fruit grains and juice in the hopper 6 finally fall into the collecting bucket 9 under the action of gravity. The fruit grains are blocked by the filter net 92 at the lower port of the upper barrel body 91 and remain in the upper barrel body 91, while the juice flows into the lower barrel body 94, realizing the simultaneous collection and treatment of the fruit grains and the juice.
[0023] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A pulp granulating device with juice recovery, comprising a platform plate (5), a hopper (6) provided on the platform plate (5), a collecting bucket (9) correspondingly provided below the discharge port of the hopper (6), a column (4) fixedly mounted on the platform plate (5), a transverse plate (3) provided on the column (4), a cylinder (1) provided on the transverse plate (3), a telescopic rod (2) extending vertically downward on the cylinder (1), a pelletizing mechanism (10) capable of pelletizing pulp fixedly connected to the end of the telescopic rod (2), a pelletizing plate (8) provided between the pelletizing mechanism (10) and the hopper (6), and the pelletizing plate (8) fixedly mounted via a support column (7) provided on the hopper (6); Its characteristics are: The pelletizing mechanism (10) comprises a knife disc (106), wherein the interior of the knife disc (106) is hollow to form a knife disc cavity (102), and a sealing interface (101) communicating with the knife disc cavity (102) is provided on the upper end surface of the knife disc (106), wherein the sealing interface (101) is connected to an air pump (12) provided on a column (4) via a hose (11), and a plurality of mutually parallel crosscutters (105) and a plurality of mutually parallel longitudinal cutters (104) are installed on the lower end surface of the knife disc (106), wherein the crosscutters (105) and the longitudinal cutters (104) are interwoven to form a plurality of grids distributed in an array, and air holes (103) connected to the knife disc cavity (102) are provided on the bottom surface of the grid.
2. The juice-recoverable pulp granulating device according to claim 1, characterized in that: It also includes a sensor (13) for measuring the distance between the knife disc (106) and the pelletizing plate (8) when the knife is lifted, and the sensor (13) is fixedly mounted on the column (4).
3. The juice-recoverable pulp granulating device according to claim 1, characterized in that: The angle between the inclined surface of the hopper (6) and the horizontal plane is greater than 45 degrees.
4. The juice-recoverable pulp granulating device according to claim 1, characterized in that: The collecting barrel (9) comprises an upper barrel body (91) with openings at both ends, a filter screen (92) mounted at the lower opening of the upper barrel body (91), a lower barrel body (94), and an annular boss (93) arranged on the inner wall of the lower barrel body (94); the upper barrel body (91) is mounted on the annular boss (93) with a clearance fit.