Concrete prefabricated part vibrating device
By designing a vibrating device for concrete prefabricated parts with multi-directional movement and depth adjustment, the problem of limited vibration range is solved, and the processing efficiency and molding quality are improved.
Patent Information
- Application Number
- CN202422397026.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the vibration range of concrete prefabricated parts vibration equipment is limited, and it is difficult to fully vibrate each position, resulting in low processing efficiency and poor molding quality.
A device including prefabricated formwork, drive assembly, vibration adjustment assembly and concrete vibrating rod is designed. Through the combination of servo motor, hydraulic telescopic rod and forward and reverse motor, the multi-directional movement and depth adjustment of the concrete vibrating rod are achieved to ensure full coverage of the vibration effect.
The comprehensive vibration of concrete prefabricated parts has been achieved, the processing efficiency and molding quality have been improved, and the problems of blind spots and insufficient vibration have been avoided.
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Figure CN223186683U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete processing, in particular to a concrete prefabricated part vibrating device. Background Art
[0002] When processing prefabricated parts, it is necessary to vibrate the concrete. Concrete vibration refers to the process of vibrating and compacting the concrete mixture unloaded into the casting bin to eliminate the honeycomb and other phenomena of the concrete, make the concrete densely combined, improve the strength of the concrete, and ensure the quality of the casting work. In the process of vibrating concrete, manual workers usually use handheld vibrating rods to vibrate. Manual operation is troublesome and laborious, and the processing efficiency is not high. Some vibrating equipment has a limited vibration range in the concrete prefabricated parts. Not only is the vibration efficiency low, but it is also difficult to fully vibrate various positions in the concrete prefabricated parts. There are certain dead angles, which make it impossible to better eliminate bubbles in the concrete prefabricated parts, affecting the molding quality of the concrete prefabricated parts. Therefore, improvements are needed to address the existing problems. Utility Model Content
[0003] In view of the above situation, in order to overcome the current technical defects, the utility model provides an efficient concrete precast part vibrating device, through which the vibration position can be easily adjusted, and the concrete can be fully and comprehensively vibrated to ensure the processing efficiency and product quality of the concrete precast parts.
[0004] The technical solution adopted by the present invention is as follows: The concrete precast part vibration device provided by this solution includes a precast part template, a driving assembly, a vibration adjustment assembly and a concrete vibrating rod, the driving assembly is arranged at both ends of the precast part template, the vibration adjustment assembly is arranged on the driving assembly and is located above the precast part template, the concrete vibrating rod is installed on the vibration adjustment assembly, the driving assembly includes a screw rod, a guide rod, a servo motor and a mounting bracket, and brackets are respectively provided at both ends of the precast part template, the screw rod is rotatably arranged in one group of brackets, the guide rod is arranged in another group of mounting brackets, the servo motor is arranged on one side of the mounting bracket, the output shaft of the servo motor is connected to one end of the screw rod, a threaded block is threadedly connected to the screw rod, a guide block is slidably provided on the guide rod, and the mounting bracket is installed on the threaded block and the guide block.
[0005] In order to facilitate the adjustment of the vibrating height of the concrete vibrator, a lifting frame is slidably provided on the mounting frame, and hydraulic telescopic rods are symmetrically arranged on both sides of the mounting frame, and the output shaft of the hydraulic telescopic rod is connected to the upper end of the lifting frame.
[0006] In order to improve the comprehensiveness of concrete vibration, the vibration adjustment assembly includes a screw and a forward and reverse motor. The screw is rotatably arranged at the upper end of the lifting frame, and the forward and reverse motor is arranged on one side of the upper end of the lifting frame. The output shaft of the forward and reverse motor is connected to one end of the screw. A threaded seat is threaded on the screw, and a slide groove for guiding and limiting the threaded seat is provided on the lifting frame. The lower end of the threaded seat passes through the slide groove and extends to the bottom of the lifting frame.
[0007] Furthermore, a motor mounting frame is installed at the lower end of the threaded seat through a shock-absorbing column, a rotating motor is installed on the motor mounting frame, the lower end of the motor mounting frame is rotatably connected to a rotating frame, the output shaft of the rotating motor is connected to the upper end of the rotating frame, and the concrete vibrator is detachably mounted on the rotating frame.
[0008] In order to improve the vibration efficiency, two groups of concrete vibrating rods are provided, and the two groups of concrete vibrating rods are respectively installed at the left and right ends of the rotating frame.
[0009] In order to facilitate the support of the prefabricated part template, a support base is installed at the lower end of the prefabricated part template.
[0010] Wherein, the rotating motor is a forward and reverse rotating motor.
[0011] The beneficial effects achieved by the utility model using the above structure are as follows: The utility model provides a concrete precast part vibration device, which has the following advantages: the vibration adjustment component is used to drive the concrete vibrator to move in multiple directions, thereby comprehensively vibrating the concrete in the precast part template to prevent dead corners and insufficient vibration; the driving component is used to drive the vibration adjustment component to move, thereby further improving the vibration effect of the concrete vibrator; the hydraulic telescopic rod is used to drive the lifting frame to move up and down, thereby adjusting the vibration depth of the concrete vibrator to adapt to the concrete in the precast part template, thereby improving the vibration efficiency and effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0013] Figure 1 The three-dimensional structure diagram of the concrete prefabricated part vibrating device of the utility model Figure 1 ;
[0014] Figure 2 The three-dimensional structure diagram of the concrete prefabricated part vibrating device of the utility model Figure 2 ;
[0015] Figure 3The three-dimensional structure diagram of the concrete prefabricated part vibrating device of the utility model Figure 3 ;
[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the vibration adjustment component of the concrete precast component vibration device of the present utility model.
[0017] Among them, 1. Prefabricated part formwork, 2. Drive assembly, 3. Vibration adjustment assembly, 4. Concrete vibrator, 5. Screw, 6. Guide rod, 7. Servo motor, 8. Mounting frame, 9. Bracket, 10. Threaded block, 11. Guide block, 12. Lifting frame, 13. Hydraulic telescopic rod, 14. Screw, 15. Forward and reverse motor, 16. Threaded seat, 17. Shock absorber column, 18. Motor mounting frame, 19. Rotating motor, 20. Rotating frame, 21. Support base. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the accompanying drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0020] like Figure 1 、 Figure 2 and Figure 3 As shown, the concrete prefabricated part vibration device provided by this solution includes a prefabricated part template 1, a driving component 2, a vibration adjustment component 3 and a concrete vibrating rod 4. The lower end of the prefabricated part template 1 is installed with a support base 21, the driving component 2 is provided at both ends of the prefabricated part template 1, the vibration adjustment component 3 is provided on the driving component 2 and is located above the prefabricated part template 1, the concrete vibrating rod 4 is installed on the vibration adjustment component 3, the driving component 2 includes a screw rod 5, a guide rod 6, a servo motor 7 and a mounting frame 8, and the two ends of the prefabricated part template 1 are respectively provided with brackets 9 The screw rod 5 is rotatably arranged in one group of brackets 9, the guide rod 6 is arranged in another group of mounting brackets 9, the servo motor 7 is arranged on one side of the mounting bracket 9, the output shaft of the servo motor 7 is connected to one end of the screw rod 5, the screw rod 5 is threadedly connected with a threaded block 10, the guide rod 6 is slidably provided with a guide block 11, the mounting frame 8 is installed on the threaded block 10 and the guide block 11, the mounting frame 8 is slidably provided with a lifting frame 12, the mounting frame 8 is symmetrically provided with hydraulic telescopic rods 13 on both sides, and the output shaft of the hydraulic telescopic rod 13 is connected to the upper end of the lifting frame 12,
[0021] like Figure 4 As shown, the vibration adjustment assembly 3 includes a screw 14 and a forward and reverse motor 15. The screw 5 is rotatably arranged at the upper end of the lifting frame 12, and the forward and reverse motor 15 is arranged on one side of the upper end of the lifting frame 12. The output shaft of the forward and reverse motor 15 is connected to one end of the screw 14. A threaded seat 16 is threaded on the screw 5. The lifting frame 12 is provided with a slide groove for guiding and limiting the threaded seat 16. The lower end of the threaded seat 16 passes through the slide groove and extends to the bottom of the lifting frame 12. A motor mounting bracket 18 is installed at the lower end of the threaded seat 16 through a shock-absorbing column 17. A rotating motor 19 is installed on the motor mounting bracket 18. The rotating motor 19 is a forward and reverse rotating motor 19. The lower end of the motor mounting bracket 18 is rotatably connected to a rotating frame 20. The output shaft of the rotating motor 19 is connected to the upper end of the rotating frame 20. The concrete vibrator 4 is detachably mounted on the rotating frame 20. There are two groups of concrete vibrators 4, and the two groups of concrete vibrators 4 are respectively mounted at the left and right ends of the rotating frame 20.
[0022] When in use, the concrete vibrator 4 is started to vibrate the concrete in the precast part template 1. During the vibration process, the servo motor 7 is started to drive the screw 5 to rotate, and then the mounting frame 8 is moved under the guidance of the threaded block 10 and the guide block 11, so that the concrete vibrator 4 is longitudinally displaced to fully vibrate the concrete in the precast part template 1.
[0023] Starting the forward and reverse motor 15 drives the lead screw 14 to rotate, and then the threaded seat 16 drives the concrete vibrator 4 to move horizontally, and the concrete in the prefabricated part template 1 is fully vibrated. During the concrete vibrating process of the concrete vibrator 4, the rotating frame 20 is driven by the rotating motor 19 to rotate forward and reverse, so that the two groups of concrete vibrators 4 are rotated, thereby expanding the vibration range and stirring the concrete at the same time, further improving the vibration effect; the hydraulic telescopic rod 13 is set to drive the lifting frame 12 to move up and down so as to adjust the vibration depth of the concrete vibrator 4, further improving the flexibility of the concrete vibration adjustment and ensuring the vibration effect of the concrete.
[0024] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, material, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, material, or apparatus.
[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete precast component vibrating device, comprising a precast component template and a drive assembly, characterized in that: It also includes a vibration adjustment component and a concrete vibrator, the drive component is provided at both ends of the prefabricated part template, the vibration adjustment component is provided on the drive component and is located above the prefabricated part template, and the concrete vibrator is installed on the vibration adjustment component; The driving assembly includes a screw, a guide rod, a servo motor and a mounting bracket. Brackets are respectively provided at both ends of the prefabricated part template. The screw is rotatably arranged in one group of brackets, and the guide rod is arranged in another group of mounting brackets. The servo motor is arranged on one side of the mounting bracket. The output shaft of the servo motor is connected to one end of the screw. A threaded block is threadedly connected to the screw, and a guide block is slidably provided on the guide rod. The mounting bracket is installed on the threaded block and the guide block.
2. A precast concrete part vibrating device according to claim 1, characterized in that: A lifting frame is slidably provided on the mounting frame, and hydraulic telescopic rods are symmetrically arranged on both sides of the mounting frame, and the output shaft of the hydraulic telescopic rod is connected to the upper end of the lifting frame.
3. A precast concrete part vibrating device according to claim 2, characterized in that: The vibration adjustment assembly includes a screw and a forward and reverse motor. The screw is rotatably arranged at the upper end of the lifting frame. The forward and reverse motor is arranged on one side of the upper end of the lifting frame. The output shaft of the forward and reverse motor is connected to one end of the screw. A threaded seat is threadedly connected to the screw. The lifting frame is provided with a slide groove for guiding and limiting the threaded seat. The lower end of the threaded seat passes through the slide groove and extends to the bottom of the lifting frame.
4. A precast concrete part vibrating device according to claim 3, characterized in that: The lower end of the threaded seat is mounted with a motor mounting frame via a shock-absorbing column. A rotating motor is mounted on the motor mounting frame. The lower end of the motor mounting frame is rotatably connected to a rotating frame. The output shaft of the rotating motor is connected to the upper end of the rotating frame.
5. The precast concrete part vibrating device according to claim 4, characterized in that: The concrete vibrating rods are detachably mounted on the rotating frame. Two groups of concrete vibrating rods are provided, and the two groups of concrete vibrating rods are respectively mounted on the left and right ends of the rotating frame.
6. The precast concrete part vibrating device according to claim 5, characterized in that: A support base is installed at the lower end of the prefabricated part template.
7. The precast concrete part vibrating device according to claim 6, characterized in that: The rotating motor is a forward and reverse rotating motor.