Shearing and assembling all-in-one machine for novel composite insulation board production
By designing a shear assembly machine driven by cylinders and servo motors, the problem of low practicality of existing devices is solved, efficient cutting and cleaning of raw materials is achieved, and the shear assembly process of composite insulation boards is simplified.
Patent Information
- Application Number
- CN202421689370.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-07-17
AI Technical Summary
In the production of composite insulation boards, the existing shearing devices only cut the raw materials through cutting knives, resulting in low practicality of the device and cumbersome shear assembly process.
A shearing and assembly machine including cylinders, servo motors, screws, sliders, movable blocks, electric push rods, vacuum suction cups and brushes is designed. The servo motor drives the electric push rods and vacuum suction cups to achieve movement and positioning of raw materials. The brush components are cleaned in multiple directions to ensure the clean bonding surface of the raw materials.
It realizes efficient cutting and cleaning of raw materials, simplifies the shear assembly process of composite insulation boards, and improves the practicality and efficiency of the device.
Smart Images

Figure CN223187043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite insulation board production, in particular to a shearing and assembling integrated machine for the production of a new type of composite insulation board. Background Technique
[0002] The composite insulation board is made of additives, cement, sand, and mortar as bonding materials, fiberglass mesh cloth and steel bars as reinforcing materials, wood fibers and fly ash as fillers, and polyethylene foam board as insulation materials. During the production process of the composite insulation board, in order to process each group of raw materials into appropriate sizes for assembly, shearing and assembling are used to cut it.
[0003] During the use of the shearing device, the raw materials need to be processed into appropriate sizes by the cutting blade, so as to facilitate the pasting and assembly of multiple groups of raw materials. However, during the use of the existing shearing device, only the cutting knife is used to cut the raw materials, resulting in low practicability of the device, and thus the shearing and assembly process of the composite insulation board is relatively cumbersome. For this reason, a shearing and assembling integrated machine for the production of a new type of composite insulation board is proposed to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a shearing and assembling integrated machine for the production of a new type of composite insulation board, so as to solve the problem that in the existing shearing device during use, only the cutting knife is used to cut the raw materials, resulting in low practicability of the device, and thus the shearing and assembly process of the composite insulation board is relatively cumbersome as mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A shearing and assembling integrated machine for the production of a new type of composite insulation board, including an operating table. The upper end surface of the operating table is provided with a first support frame, and a cylinder is embedded in the cross plate of the first support frame. A pneumatic telescopic arm is provided below the cylinder, and a cutting blade is provided at the lower end of the pneumatic telescopic arm. On one side of the upper end surface of the operating table, there is a second support frame, and a first servo motor is arranged inside the second support frame. One end of the output shaft of the first servo motor is connected to a first screw rod through a coupling, and a first sliding rod is correspondingly arranged on one side of the first screw rod. A first movable block is inserted on the first screw rod and the first sliding rod, and an electric push rod is arranged below the first movable block. A telescopic arm is arranged below the electric push rod, and a connecting plate is arranged at the lower end of the telescopic arm. A vacuum chuck is arranged on the lower end surface of the connecting plate;
[0006] One end of the operation table is provided with a first motor inside, and an output shaft is provided above the first motor. The upper end of the output shaft is provided with a first fixing frame, and a plurality of groups of sliders are respectively provided on the lower end surface of the first fixing frame. A second servo motor is provided inside the first fixing frame, and one end of the output shaft of the second servo motor is connected to a second screw rod through a coupling. A first synchronous pulley is sleeved on the second screw rod, and a second synchronous pulley is correspondingly provided on one side of the first synchronous pulley. The first synchronous pulley and the second synchronous pulley are sleeved with a synchronous belt on the outer wall, and the second synchronous pulley is also penetrated with a second screw rod. A second sliding rod is correspondingly provided on the outside of the second screw rod, and second movable blocks are respectively penetrated on the second screw rod and the second sliding rod;
[0007] Second fixing frames are respectively provided above the second movable blocks, and a second motor is embedded in the second fixing frames. An output shaft is provided on the second motor, and the other end of the output shaft is connected to a turntable. A rotating block is correspondingly provided on the turntable on the other side. A brush is penetrated between the turntables, and a fixing plate is correspondingly provided below the brush.
[0008] Preferably, under the action of the first servo motor, the electric push rod constitutes a limit sliding structure with the second support frame through the first screw rod, the first sliding rod and the first movable block.
[0009] Preferably, under the action of the electric push rod, the vacuum chuck constitutes a vertical lifting structure with the second fixing frame through the telescopic arm.
[0010] Preferably, the first fixing frame constitutes a rotating structure with the operation table through the first motor and the slider, and under the action of the second servo motor, the second fixing frame constitutes a limit sliding structure with the first fixing frame through the second screw rod, the second sliding rod and the second movable block.
[0011] Preferably, the brush and the fixing plate respectively constitute a rotating structure with the second fixing frame through the turntable under the action of the second motor.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: The electric push rod of the shearing and assembling integrated machine for the production of new composite insulation boards forms a limiting sliding structure with the second support frame through the first screw rod, the first sliding rod, the first movable block under the action of the first servo motor. Thus, under the action of the first servo motor, the electric push rod is driven to perform limiting sliding, and then the electric push rod is used to drive the vacuum suction cup to move the sheared raw materials. The first fixing frame of the device forms a rotating structure with the operating table through the first motor and the slider, and the second fixing frame forms a limiting sliding structure with the first fixing frame through the second screw rod, the second sliding rod, the second movable block under the action of the second servo motor. Thus, the brush assembly is driven to perform limiting sliding through the second servo motor, so as to clean the bonding surface of the raw materials through the brush assembly. At the same time, the first motor ensures that the brush can clean the raw materials in multiple directions. The brush and the fixing plate of the device respectively form a rotating structure with the second fixing frame through the turntable under the action of the second motor. Thus, the second motor ensures that the brush can clean the upper and lower surfaces of the raw materials, and at the same time, when cleaning the lower end surface, the fixing plate can prevent the swept dust from falling onto the raw materials below. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 FIG. is a schematic structural diagram of an integrated shearing and assembling machine for the production of new composite insulation boards according to the present utility model;
[0014] Figure 2 FIG. is a schematic side view structural diagram of a cutting blade assembly of an integrated shearing and assembling machine for the production of new composite insulation boards according to the present utility model;
[0015] Figure 3 FIG. is a schematic side view structural diagram of a vacuum suction cup assembly of an integrated shearing and assembling machine for the production of new composite insulation boards according to the present utility model;
[0016] Figure 4 FIG. is a schematic top view structural diagram of a vacuum suction cup moving assembly of an integrated shearing and assembling machine for the production of new composite insulation boards according to the present utility model;
[0017] Figure 5 FIG. is a schematic top view structural diagram of a brush moving assembly of an integrated shearing and assembling machine for the production of new composite insulation boards according to the present utility model.
[0018] In the figure: 1. Operating table, 2. First support frame, 3. Cylinder, 4. Pneumatic telescopic arm, 5. Cutting blade, 6. Second support frame, 7. First servo motor, 8. First screw rod, 9. First sliding rod, 10. First movable block, 11. Electric push rod, 12. Telescopic arm, 13. Vacuum suction cup, 14. First motor, 15. First fixing frame, 16. Second servo motor, 17. Second screw rod, 18. Second sliding rod, 19. Second movable block, 20. Synchronous belt, 21. Second fixing frame, 22. Second motor, 23. Turntable, 24. Brush, 25. Fixing plate. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Please refer to Figures 1-5 , the present invention provides a technical solution: A shearing and assembling integrated machine for the production of new composite insulation boards, including an operating table 1. A first support frame 2 is provided on the upper end surface of the operating table 1, and a cylinder 3 is embedded in the cross plate of the first support frame 2. A pneumatic telescopic arm 4 is provided below the cylinder 3, and a cutting blade 5 is provided at the lower end of the pneumatic telescopic arm 4. A second support frame 6 is provided on one side of the upper end surface of the operating table 1, and a first servo motor 7 is provided inside the second support frame 6. One end of the output shaft of the first servo motor 7 is connected to a first screw rod 8 through a coupling, and a first sliding rod 9 is correspondingly provided on one side of the first screw rod 8. A first movable block 10 is inserted on the first screw rod 8 and the first sliding rod 9, and an electric push rod 11 is provided below the first movable block 10.
[0021] Further, under the action of the first servo motor 7, the electric push rod 11 forms a limit sliding structure with the second support frame 6 through the first screw rod 8, the first sliding rod 9, and the first movable block 10. Thus, the electric push rod 11 with limit sliding is convenient for driving the vacuum suction cup 13 and its related components to move, and further convenient for assembling the cut raw materials.
[0022] An telescopic arm 12 is provided below the electric push rod 11, and a connecting plate is provided at the lower end of the telescopic arm 12. A vacuum suction cup 13 is provided on the lower end surface of the connecting plate.
[0023] Further, under the action of the electric push rod 11, the vacuum suction cup 13 forms a vertical lifting structure with the second support frame 6 through the telescopic arm 12. Thus, the electric push rod 11 is convenient for driving the raw materials to be lifted to a suitable position, facilitating the brush 24 to clean the raw materials, so as to facilitate subsequent pasting and assembling.
[0024] One end of the operation table 1 is provided with a first motor 14 inside, and an output shaft is provided above the first motor 14. The upper end of the output shaft is provided with a first fixing frame 15, and multiple groups of sliders are respectively provided on the lower end surface of the first fixing frame 15. A second servo motor 16 is provided inside the first fixing frame 15, and one end of the output shaft of the second servo motor 16 is connected to a second screw rod 17 through a coupling. A first synchronous pulley is sleeved on the second screw rod 17, and a second synchronous pulley is correspondingly provided on one side. A synchronous belt 20 is sleeved on the outer walls of the first synchronous pulley and the second synchronous pulley, and the second synchronous pulley is also penetrated by the second screw rod 17. A second slide bar 18 is correspondingly provided outside the second screw rod 17, and a second movable block 19 is respectively penetrated on the second screw rod 17 and the second slide bar 18.
[0025] Furthermore, the first fixing frame 15 forms a rotating structure with the operation table 1 through the first motor 14 and the sliders, so that the brush 24 assembly can be started to rotate conveniently through the first motor 14, and then it is ensured that the brush 24 can clean the four sides of the raw material. And the second fixing frame 21 forms a limiting sliding structure with the first fixing frame 15 through the second screw rod 17, the second slide bar 18 and the second movable block 19 under the action of the second servo motor 16, so that the second fixing frame 21 with limiting sliding is convenient to drive the brush 24 and its related components to perform limiting sliding, so as to clean the sheared raw material through the brush 24.
[0026] Second movable blocks 19 are respectively provided with second fixing frames 21 above, and a second motor 22 is embedded in the second fixing frames 21. An output shaft is provided on the second motor 22, and the other end of the output shaft is connected to a turntable 23. A rotating block is correspondingly provided on the turntable 23 on the other side. A brush 24 is penetrated between the turntables 23, and a fixing plate 25 is correspondingly provided below the brush 24.
[0027] Furthermore, the brush 24 and the fixing plate 25 respectively form a rotating structure with the second fixing frame 21 through the turntable 23 under the action of the second motor 22, so that the brush 24 can be driven to rotate conveniently through the second motor 22, and then it is ensured that the brush 24 can clean the upper and lower end surfaces of the raw material.
[0028] Working principle: When using the shearing and assembling integrated machine for the production of new composite insulation boards, first place the raw materials to be cut on the operating table 1, and drive the cutting blade 5 to descend through the cylinder 2, so as to shear each group of raw materials. After the raw materials are sheared, the first servo motor 7 and the electric push rod 11 can be started simultaneously. The output shaft of the first servo motor 7 drives the first screw rod 8 to rotate through the coupling, and drives the electric push rod 11 to slide in a limited way through the first slide rod 9 and the first movable block 10. At the same time, the electric push rod 11 drives the vacuum suction cup 13 to descend through the telescopic arm 12, so as to adsorb and move the sheared raw materials through the vacuum suction cup 13, so as to move the sheared raw materials to the other end of the operating table 1 for assembly; After the raw materials are moved to the appropriate position, the second motor 22 can be started, so as to rotate the brush 24 to the required cleaning surface. At the same time, when cleaning the lower end surface of the raw materials, the fixing plate 25 can be used to prevent the dust and impurities swept off from affecting the raw materials below; Subsequently, the second servo motor 16 can be started, and the second servo motor 16 drives the second fixing frame 21 to slide in a limited way according to the same principle, so as to clean the raw materials through the brush 24 that slides in a limited way, and further ensure that the bonding surface required by the raw materials remains clean. During the cleaning process, the electric push rod 11 can be used to drive the raw materials to rise and fall, so as to ensure that the brush 24 can clean the side surface of the raw materials; During the cleaning process of the raw materials, the first motor 14 can be started, so as to drive the first fixing frame 15 to rotate through the first motor 14, so as to clean the four sides of the raw materials through the rotating brush 24. This is the use process of the shearing and assembling integrated machine for the production of new composite insulation boards.
[0029] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A shearing and assembling integrated machine for producing new composite insulation boards, comprising an operating table (1), wherein the operating table (1) is provided with a first support frame (2) on the upper end surface, and a cylinder (3) is embedded in the horizontal plate of the first support frame (2), and the cylinder (3) is provided with a pneumatic telescopic arm (4) at the lower end, and a cutting blade (5) is provided at the lower end of the pneumatic telescopic arm (4), characterized in that: A second support frame (6) is provided on one side of the upper end surface of the operating table (1), and a first servo motor (7) is provided inside the second support frame (6), one end of the output shaft of the first servo motor (7) is connected to a first screw rod (8) through a coupling, and a first slide rod (9) is provided on one side of the first screw rod (8), a first movable block (10) is inserted through the first screw rod (8) and the first slide rod (9), and an electric push rod (11) is provided below the first movable block (10), a telescopic arm (12) is provided below the electric push rod (11), and a connecting plate is provided at the lower end of the telescopic arm (12), and a vacuum suction cup (13) is provided on the lower end surface of the connecting plate; One end of the operating table (1) is provided with a first motor (14) inside, and an output shaft is provided above the first motor (14), the upper end of the output shaft is provided with a first fixed frame (15), and the lower end surface of the first fixed frame (15) is provided with a plurality of slide blocks, the first fixed frame (15) is provided with a second servo motor (16) inside, and one end of the output shaft of the second servo motor (16) is connected to a second screw (17) through a coupling, the second screw (17) is sleeved with a first synchronous pulley, and the first synchronous pulley is provided with a second synchronous pulley on one side, the first synchronous pulley and the second synchronous pulley are sleeved with a synchronous belt (20) on the outer wall, and the second synchronous pulley is also inserted with a second screw (17), the second screw (17) is provided with a second slide bar (18) on the outer side, and the second screw (17) and the second slide bar (18) are respectively inserted with a second movable block (19); The second movable block (19) is provided with a second fixing frame (21) on the upper side, and a second motor (22) is embedded in the second fixing frame (21). The second motor (22) is provided with an output shaft, and the other end of the output shaft is connected to a turntable (23), and a turntable (23) on the other side is provided with a corresponding turntable. A brush (24) is inserted between the turntables (23), and a fixing plate (25) is provided below the brush (24).
2. The integrated shearing and assembling machine for producing new composite insulation boards according to claim 1, characterized in that: The electric push rod (11) forms a limited sliding structure with the second support frame (6) through the first screw rod (8), the first slide rod (9), the first movable block (10) under the action of the first servo motor (7).
3. The integrated shearing and assembling machine for producing new composite insulation boards according to claim 1, characterized in that: The vacuum suction cup (13) forms a vertical lifting structure with the second fixing frame (6) through the telescopic arm (12) under the action of the electric push rod (11).
4. The integrated shearing and assembling machine for producing new composite insulation boards according to claim 1, characterized in that: The first fixed frame (15) forms a rotating structure through the first motor (14), the slider and the operating table (1), and the second fixed frame (21) forms a limited sliding structure through the second screw (17), the second slide bar (18), the second movable block (19) and the first fixed frame (15) under the action of the second servo motor (16).
5. The integrated shearing and assembling machine for producing new composite insulation boards according to claim 1, characterized in that: The brush (24) and the fixing plate (25) respectively form a rotating structure with the second fixing frame (21) through the rotating disk (23) under the action of the second motor (22).