Tensioning device of belt conveyor
By designing horizontal and vertical tensioning components on the belt conveyor, and using servo motors and electronic scaling rods to achieve multi-directional tensioning adjustment of the conveyor belt, the problem of inability to perform horizontal and vertical tensioning in the prior art is solved, and transportation efficiency and safety performance are improved.
Patent Information
- Application Number
- CN202422236297.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The tensioning device of existing belt conveyors cannot adjust the tensioning of the conveyor belt in the horizontal and vertical directions, resulting in low working efficiency.
A tensioning device for a belt conveyor is designed, including a transverse tensioning assembly and a vertical tensioning assembly. The servo motor and electronic lifting rod respectively realize the horizontal and vertical tensioning adjustment of the conveyor belt. Through the coordination and control of the transverse tensioning assembly and the vertical tensioning assembly, the tensioning force of the conveyor belt can be adjusted according to needs.
The horizontal and vertical tension adjustment of the conveyor belt is realized, transportation efficiency and safety performance are improved, material sprinkling caused by sliding and slack of the conveyor belt is avoided, and the practicality of the equipment is enhanced.
Smart Images

Figure CN223188233U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tensioning devices, and in particular relates to a tensioning device for a belt conveyor. Background Art
[0002] A belt conveyor is a friction-driven machine that continuously transports materials. It boasts advantages such as high conveying capacity, simple structure, easy maintenance, reliable operation, and standardized components. The tensioning device, as a crucial component of a belt conveyor, is crucial for ensuring its proper operation.
[0003] The prior art patent CN214113898U discloses a belt tensioning device and belt conveyor. The patent conceals the adjustment screw behind the guide rail and shields it on both sides with baffles, preventing it from being exposed. This reduces the risk of rust and damage, reduces the frequency of replacement or repair, lowers costs, and improves production efficiency. The device also offers a low failure rate, easy maintenance, and simple assembly and disassembly. However, in actual use, the following deficiencies remain: In practice, the device cannot adjust the conveyor belt's tension in the horizontal and vertical directions, failing to meet the needs of workers and reducing work efficiency.
[0004] Therefore, a tensioning device for a belt conveyor is needed to solve the problem in the prior art that the conveyor belt cannot be tensioned and adjusted in the transverse and vertical directions. Utility Model Content
[0005] The purpose of the present utility model is to provide a tensioning device for a belt conveyor to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tensioning device for a belt conveyor, comprising a support column, one end surface of the support column is fixedly connected to a fixing frame, one end surface of the fixing frame is provided with a transverse tensioning assembly, the middle part of the fixing frame is provided with a vertical tensioning assembly, one side surface of the fixing frame is fixedly connected to a first mounting frame, and a servo motor is fixedly connected to the interior of the first mounting frame.
[0007] It should be noted in the scheme that the lateral tensioning assembly includes a second mounting frame and a bidirectional motor, one end surface of the second mounting frame is fixedly connected to a side surface of the fixing frame, the second mounting frame is fixedly connected to the bidirectional motor, both ends of one side surface of the fixing frame are fixedly connected to vertical plates, the output end of the bidirectional motor is fixedly connected to a rotating rod, the rotating rod is rotatably connected to the vertical plate, and one end surface of the rotating rod is fixedly connected to a first bevel gear.
[0008] It is further worth mentioning that transverse slots are opened inside both sides of the fixing frame, and a threaded rod is rotatably connected to the surface of one side of the transverse slot. The threaded rod passes through one end surface of the fixing frame and is fixedly connected to a second bevel gear, and the second bevel gear is meshed with the first bevel gear.
[0009] It should be further explained that the threaded rod is threadedly connected to a moving block, one side surface of the moving block is fixedly connected to a first connecting column, and one side surface of the first connecting column is rotatably connected to a first rotating roller.
[0010] As a preferred embodiment, one side surface of the fixed frame is rotatably connected to a second connecting column, one end surface of the second connecting column is fixedly connected to the output end of the servo motor, one side surface of the second connecting column is fixedly connected to a second rotating roller, and the surfaces of the second rotating roller and the first rotating roller are both sleeved with conveyor belts.
[0011] As a preferred embodiment, the vertical tensioning assembly includes an electronic lifting rod, which is fixedly connected to one side surface of the fixing frame. Vertical slots are opened inside both sides of the fixing frame, and the output end of the electronic lifting rod is fixedly connected to a connecting plate.
[0012] As a preferred embodiment, a fixing plate is fixedly connected to one side surface of the connecting plate, and a vertical tensioning roller is fixedly connected to one side surface of the fixing plate.
[0013] Compared with the prior art, the tensioning device for a belt conveyor provided by the present invention has at least the following beneficial effects:
[0014] (1) Through the transverse tensioning assembly, the conveyor belt can be tensioned in the transverse direction, which meets the needs of the staff, improves the transportation efficiency and safety performance, and greatly improves the practicality of the equipment.
[0015] (2) The vertical tensioning assembly can be used to adjust the vertical tension of the conveyor belt. By coordinating with the horizontal tensioning assembly, the tension of the conveyor belt can be reasonably adjusted according to different needs, thereby avoiding the slipping and running of the conveyor belt, and avoiding the situation where the conveyor belt is too loose and drooping and causes material to be scattered. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the top structure of the utility model;
[0018] Figure 3 This is a structural diagram of the vertical tensioning assembly of the present utility model;
[0019] Figure 4 It is a structural schematic diagram of the transverse tensioning assembly of the present utility model.
[0020] In the figure: 100, support column; 101, fixed frame; 102, first installation frame; 103, servo motor; 104, first connecting column; 105, first rotating roller; 106, second connecting column; 107, second rotating roller; 108, conveyor belt; 200, horizontal tensioning assembly; 201, second installation frame; 202, bidirectional motor; 203, vertical plate; 204, rotating rod; 205, first bevel gear; 206, second bevel gear; 207, horizontal notch; 208, threaded rod; 209, moving block; 300, vertical tensioning assembly; 301, electronic lifting and retracting rod; 302, vertical notch; 303, connecting plate; 304, fixed plate; 305, vertical tensioning roller. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the embodiments.
[0022] See also Figure 1-4 The present invention provides a belt conveyor tensioning device, comprising a support column 100, one end of which is fixedly connected to a fixing frame 101. A transverse tensioning assembly 200 is provided on one end of the fixing frame 101, and a vertical tensioning assembly 300 is provided in the middle of the fixing frame 101. A first mounting frame 102 is fixedly connected to one side of the fixing frame 101, and a servo motor 103 is fixedly connected to the interior of the first mounting frame 103. The support column 100 ensures the device maintains stability during operation, connects the power supply, and turns on the servo motor 103.
[0023] The transverse tensioning assembly 200 includes a second mounting frame 201 and a bidirectional motor 202. One end surface of the second mounting frame 201 is fixedly connected to a side surface of the fixing frame 101. The second mounting frame 201 is fixedly connected to the bidirectional motor 202. Vertical plates 203 are fixedly connected to both ends of a side surface of the fixing frame 101. The output end of the bidirectional motor 202 is fixedly connected to a rotating rod 204, which is rotatably connected to the vertical plate 203. One end surface of the rotating rod 204 is fixedly connected to a first bevel gear 205. When the bidirectional motor 202 is turned on, the output end of the bidirectional motor 202 drives the rotating rod 204 to rotate, which in turn drives the first bevel gear 205 to rotate.
[0024] The fixing frame 101 has transverse slots 207 formed on both sides thereof. A threaded rod 208 is rotatably connected to one side of the transverse slot 207. The threaded rod 208 extends through one end of the fixing frame 101 and is fixedly connected to a second bevel gear 206. The second bevel gear 206 meshes with the first bevel gear 205. Rotation of the first bevel gear 205 drives the second bevel gear 206, which in turn drives the threaded rod 208.
[0025] The threaded rod 208 is threadedly connected to a moving block 209. One side surface of the moving block 209 is fixedly connected to the first connecting post 104. One side surface of the first connecting post 104 is rotatably connected to the first rotating roller 105. The rotation of the threaded rod 208 causes the moving block 209 to slide within the transverse slot 207. The moving block 209 then moves the first connecting post 104, which in turn drives the first rotating roller 105 to move synchronously.
[0026] A second connecting post 106 is rotatably connected to one side surface of the fixed frame 101. One end surface of the second connecting post 106 is fixedly connected to the output terminal of the servo motor 103. A second rotating roller 107 is fixedly connected to one side surface of the second connecting post 106. A conveyor belt 108 is sleeved on the surfaces of both the second rotating roller 107 and the first rotating roller 105. The output terminal of the servo motor 103 drives the second connecting post 106 to rotate, which in turn drives the second rotating roller 107 to rotate. The second rotating roller 107 drives the conveyor belt 108 to rotate, and the conveyor belt 108 drives the first rotating roller 105 to rotate.
[0027] The vertical tensioning assembly 300 includes an electronic telescopic rod 301, which is fixedly connected to a side surface of the fixing frame 101. Vertical slots 302 are defined on both sides of the fixing frame 101. The output end of the electronic telescopic rod 301 is fixedly connected to a connecting plate 303. The output end of the electronic telescopic rod 301 drives the connecting plate 303 to move within the vertical slot 302, which in turn drives the fixing plate 304 to move.
[0028] A fixing plate 304 is fixedly connected to one side surface of the connecting plate 303, and a vertical tensioning roller 305 is fixedly connected to one side surface of the fixing plate 304. The movement of the fixing plate 304 drives the vertical tensioning roller 305 to move synchronously.
[0029] According to the above working process, it can be known that: the staff first connects the equipment to the power supply, then turns on the switch of the servo motor 103, and drives the second connecting column 106 to rotate through the output end of the servo motor 103, and the second connecting column 106 drives the second rotating roller 107 to drive, and the second rotating roller 107 drives the conveyor belt 108 to rotate, and the conveyor belt 108 drives the first rotating roller 105 to rotate, so that the conveyor is running. When it is necessary to tension the conveyor belt 108, the equipment is stopped, and then the switch of the bidirectional motor 202 is turned on, and the output end of the bidirectional motor 202 drives the rotating rod 204 to rotate, and the rotating rod 204 drives the first bevel gear 205 to rotate, and the first bevel gear 205 drives the second bevel gear 206 to rotate, and the second bevel gear 206 drives the threaded rod 208 to rotate, and the threaded rod 208 is rotated. The rod 208 drives the moving block 209 to move in the horizontal slot 207, the moving block 209 drives the first connecting column 104 to move, and the first connecting column 104 drives the first rotating roller 105 to move, thereby driving the first rotating roller 105 to adjust the horizontal tension of the conveyor belt 108. When it is necessary to adjust the vertical tension of the conveyor belt 108, the output end of the electronic lifting and retracting rod 301 drives the connecting plate 303 to move in the vertical slot 302, the connecting plate 303 drives the fixed plate 304 to move, and the fixed plate 304 drives the vertical tensioning roller 305 to move, thereby adjusting the vertical tension of the conveyor belt 108, meeting the needs of the staff, improving transportation efficiency, avoiding unnecessary waste of resources, and greatly improving the practicality of the equipment.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A tensioning device for a belt conveyor, comprising a support column (100), characterized in that: One end surface of the support column (100) is fixedly connected to a fixing frame (101), one end surface of the fixing frame (101) is provided with a transverse tensioning assembly (200), a middle portion of the fixing frame (101) is provided with a vertical tensioning assembly (300), one side surface of the fixing frame (101) is fixedly connected to a first installation frame (102), and a servo motor (103) is fixedly connected inside the first installation frame (102).
2. A belt conveyor tensioning device according to claim 1, characterized in that: The transverse tensioning assembly (200) comprises a second mounting frame (201) and a bidirectional motor (202); one end surface of the second mounting frame (201) is fixedly connected to a side surface of the fixing frame (101); the second mounting frame (201) is fixedly connected to the bidirectional motor (202); two ends of a side surface of the fixing frame (101) are fixedly connected to vertical plates (203); an output end of the bidirectional motor (202) is fixedly connected to a rotating rod (204); the rotating rod (204) is rotatably connected to the vertical plate (203); and one end surface of the rotating rod (204) is fixedly connected to a first bevel gear (205).
3. The belt conveyor tensioning device according to claim 2, characterized in that: Transverse slots (207) are provided inside both sides of the fixing frame (101), and a threaded rod (208) is rotatably connected to a surface of one side of the transverse slot (207). The threaded rod (208) passes through an end surface of the fixing frame (101) and is fixedly connected to a second bevel gear (206), and the second bevel gear (206) is meshed with the first bevel gear (205).
4. The belt conveyor tensioning device according to claim 3, characterized in that: The threaded rod (208) is threadedly connected to a moving block (209), one side surface of the moving block (209) is fixedly connected to a first connecting column (104), and one side surface of the first connecting column (104) is rotatably connected to a first rotating roller (105).
5. The tensioning device for a belt conveyor according to claim 1, characterized in that: A second connecting column (106) is rotatably connected to a side surface of the fixed frame (101), one end surface of the second connecting column (106) is fixedly connected to the output end of the servo motor (103), a second rotating roller (107) is fixedly connected to a side surface of the second connecting column (106), and a conveyor belt (108) is sleeved on the surface of the second rotating roller (107) and the first rotating roller (105).
6. The belt conveyor tensioning device according to claim 5, characterized in that: The vertical tensioning assembly (300) comprises an electronic lifting rod (301), the electronic lifting rod (301) being fixedly connected to a side surface of the fixing frame (101), vertical slots (302) being provided inside both sides of the fixing frame (101), and a connecting plate (303) being fixedly connected to the output end of the electronic lifting rod (301).
7. The belt conveyor tensioning device according to claim 6, characterized in that: A fixed plate (304) is fixedly connected to one side surface of the connecting plate (303), and a vertical tensioning roller (305) is fixedly connected to one side surface of the fixed plate (304).
Citation Information
Patent Citations
Belt tensioning device and belt conveyor
CN214113898U