Splitting machine

By setting up a tensioning device and a winding mechanism in the slitting machine, the insufficient tension and stacking problems of winding are solved, ensuring the stability and quality of slitting and winding.

CN223188628UActive Publication Date: 2025-08-05DAYUAN IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422581149.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-05
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the slitting process, insufficient tension of the coil material leads to deviation, and the roll stacking of the coil material affects product quality during winding.

Method used

A first tensioning device is provided in the slitting machine, including first and second rollers, for stabilizing the paper rolling tension and separating the paper rolling; the second tensioning device adjusts the roller distance through the movable roller and the cylinder to ensure the feeding tension; the winding mechanism presses the rolling roller through the cylinder to ensure the tightness of the paper rolling.

Benefits of technology

The stability of roll paper tension is achieved, preventing roll paper stacking, ensuring slitting quality and rolling effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223188628U_ABST
    Figure CN223188628U_ABST
Patent Text Reader

Abstract

The utility model discloses a dividing and cutting machine which comprises a machine frame, a dividing and cutting mechanism used for dividing and cutting roll paper is arranged on the machine frame, a feeding mechanism used for feeding the roll paper is arranged on one side of the dividing and cutting mechanism, and a rolling mechanism used for collecting the cut roll paper is arranged on the other side of the dividing and cutting mechanism. And a first tensioning device for keeping tension of the slit roll paper is arranged between the slitting mechanism and the winding mechanism. According to the splitting machine, the first tensioning device is arranged between the splitting mechanism and the winding mechanism, so that the tension of the roll paper is more stable, meanwhile, the split roll paper can be separated by a certain distance, and the roll paper is prevented from being stacked together to influence the winding of the roll paper.
Need to check novelty before this filing date? Find Prior Art

Description

Technical field

[0002] The utility model relates to the technical field of slitting machines, in particular to a slitting machine. [Background Technology]

[0004] Slitting machines are important mechanical equipment used to slit wide-web materials such as paper, film, metal foil, and mica tape into multiple narrow strips. They cut the wide web through a knife to meet the needs of different products or processes. However, insufficient web tension during slitting can lead to deviations in the web. Furthermore, web stacking can occur during rewinding after slitting, impacting the quality and size of the resulting product. [Utility Model Content]

[0006] In order to solve the technical problems of insufficient roll paper strength when the current slitting machine is working and stacking of rolls when winding, the utility model proposes a slitting machine.

[0007] The utility model is realized by the following technical solutions:

[0008] A slitting machine comprises a frame, wherein a slitting mechanism for slitting a paper roll is provided on the frame, a loading mechanism for loading the paper roll is provided on one side of the slitting mechanism, a winding mechanism for gathering the slit paper roll is provided on the other side of the slitting mechanism, and a first tensioning device for maintaining the tension of the slit paper roll is provided between the slitting mechanism and the winding mechanism.

[0009] In the slitting machine as described above, the first tensioning device includes a first roller for stabilizing tension and separating the slit paper, and a second roller corresponding to the first roller.

[0010] In the slitting machine as described above, the first tensioning device is provided with a mounting frame for mounting the first roller and the second roller, the first roller is provided with a first rotating component for rotation, the second roller is provided with a second rotating component for rotation, the mounting frame is provided with a first mating component that cooperates with the first rotating component and a second mating component that cooperates with the second rotating component, the first roller and the second roller are located at different horizontal planes, and the mounting frame is connected to the frame.

[0011] In the slitting machine as described above, the first roller and the second roller are both arc rollers.

[0012] In the slitting machine as described above, a second tensioning device for stabilizing the tension of the feeding roll paper is provided between the slitting mechanism and the feeding mechanism.

[0013] In the slitting machine as described above, the second tensioning device includes a movable roller for increasing the distance between rollers and a first cylinder for driving the movable roller.

[0014] In the slitting machine as described above, the second tensioning device includes a fixed shaft connected to the frame, and movable shafts rotatably connected to the movable roller are provided at both ends of the fixed shaft, and a fulcrum for connecting to the first cylinder is provided on the movable shaft.

[0015] In the slitting machine as described above, the winding mechanism includes a first transmission roller and a second transmission roller cooperating with the first transmission roller, and the winding mechanism includes a second driving device for driving the first transmission roller and the second transmission roller.

[0016] In the slitting machine as described above, the winding mechanism also includes a winding roller for winding, one end of which is connected to a clamping device for cooperating with the compression and winding, and the clamping device includes a piston rod connected to the winding roller and a second cylinder for controlling the extension and retraction of the piston rod.

[0017] As described above, a slitting machine, the slitting mechanism includes a guide roller for supporting and guiding the roll of paper and a slitting roller cooperating with the guide roller to slit the roll of paper, the slitting mechanism also includes a first driving device for providing power for the rotation of the guide roller and the slitting roller, the two ends of the guide roller are connected to a first transmission member, the two ends of the slitting roller are connected to a first gear, one side of the first gear is connected to a second gear, the second gear is coaxially connected to a second transmission member, one side of the first driving device is connected to a prime mover, the prime mover, the first transmission member and the second transmission member are driven by a belt.

[0018] Compared with the prior art, the slitting machine proposed in this utility model has the following beneficial effects:

[0019] 1. The slitting machine of this utility model is equipped with a first tensioning device between the slitting mechanism and the winding mechanism, which can make the tension of the paper roll more stable. At the same time, it can separate the slit paper rolls by a certain distance to prevent the paper rolls from stacking together and affecting the winding of the paper rolls.

[0020] 2. The second tensioning device increases the distance between the movable roller and the adjacent drive roller through a movable roller for increasing the distance between the rollers and a first cylinder for driving the movable roller, thereby ensuring the tension of the feeding paper roll and providing guarantee for the subsequent paper roll slitting;

[0021] 3. The winding mechanism presses the winding roller between the first and second transmission rollers through the second cylinder. At the same time, the winding roller rotates accordingly. The slit paper roll is compressed and reeled by the second cylinder during the reeling process, which can ensure the tightness of the reeled paper.

Brief Description of the Drawings

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments.

[0024] Figure 1 It is a structural diagram of the utility model;

[0025] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0026] Figure 3 This is another structural diagram of the present utility model from another perspective;

[0027] Figure 4 for Figure 1 A partially exploded schematic diagram of

[0028] Figure 5 This is a schematic diagram of the slitting mechanism and winding structure of the utility model;

[0029] Figure 6 for Figure 5 A partially exploded schematic diagram of

[0030] Figure 7 for Figure 5 Another part of the decomposition diagram;

[0031] Figure 8 for Figure 1 A magnified schematic diagram of area A;

[0032] Figure 9 for Figure 4 A magnified schematic diagram of area B;

[0033] Figure 10 for Figure 6 Schematic diagram of the enlarged C region;

[0034] Figure 11 for Figure 7 A magnified schematic diagram of the D region;

[0035] Figure 12 for Figure 6 Schematic diagram from another perspective;

[0036] Figure 13 for Figure 12 Schematic diagram of the enlarged E area.

[0037] The accompanying drawings are described as follows:

[0038] 1. Frame; 2. Slitting mechanism; 21. Guide roller; 22. Slitting roller; 23. First drive device; 24. First transmission member; 25. First gear; 26. Second gear; 27. Second transmission member; 28. Primer; 29. Belt; 3. Feeding mechanism; 31. Feeding device; 32. Correction device; 321. Detection component; 322. Correction component; 4. Winding mechanism; 41. First transmission roller; 42. Second transmission roller; 43. Second drive Device; 44. Winding roller; 45. Pressing device; 451. Piston rod; 452. Second cylinder; 5. First tensioning device; 51. First roller; 511. First rotating assembly; 52. Second roller; 521. Second rotating assembly; 53. Mounting frame; 531. First mating assembly; 532. Second mating assembly; 6. Second tensioning device; 61. Movable roller; 62. First cylinder; 63. Fixed shaft; 64. Movable shaft; 641. Fulcrum. [Specific implementation method]

[0040] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0041] Specific embodiment, combined with Figures 1 to 13 As shown, the technical solution of the present invention is further described. A slitting machine includes a frame 1 for supporting the overall structure. A slitting mechanism 2 for slitting a paper roll is provided within the frame 1. A feeding mechanism 3 for feeding the paper roll is provided on one side of the slitting mechanism 2. A reeling mechanism 4 for gathering the slit paper roll is provided on the other side of the slitting mechanism 2. A first tensioning device 5 is provided between the slitting mechanism 2 and the reeling mechanism 4 to maintain tension on the slit paper roll. The first tensioning device 5 can stabilize the tension of the slit paper roll, preventing the paper roll from wrinkling or being damaged during the reeling process in the reeling mechanism 4. It ensures that the slit paper roll can be separated by a certain gap in the reeling mechanism 4, preventing multiple paper rolls from stacking together and affecting the reeling effect.

[0042] In this embodiment, the first tensioning device 5 includes a first roller 51 for stabilizing tension and separating the cut paper, and a second roller 52 corresponding to the first roller 51. The first roller 51 and the second roller 52 are located at different horizontal planes. As a preferred embodiment of this embodiment but not a limitation, the first roller 51 and the second roller 52 are arranged in parallel, and the second roller 52 is located on the lower right side of the first roller 51.

[0043] Furthermore, the first tensioning device 5 is provided with a mounting frame 53 for mounting the first roller 51 and the second roller 52, the first roller 51 is provided with a first rotating component 511 for rotation, the second roller 52 is provided with a second rotating component 521 for rotation, the mounting frame 53 is provided with a first mating component 531 mating with the first rotating component 511 and a second mating component 532 mating with the second rotating component 521, and the mounting frame 53 is connected to the frame 1.

[0044] Furthermore, as a preferred embodiment of this embodiment but not a limitation, the first roller 51 and the second roller 52 are both arc-shaped rollers. The first roller 51 and the second roller 52 can stabilize the tension of the paper roll after slitting, and at the same time separate the slit paper rolls by a certain gap before transferring them to the rewinding mechanism 4, thereby preventing multiple rolls of paper from being stacked together.

[0045] In this embodiment, a second tensioning device 6 for controlling the tension of the feeding paper roll is provided between the slitting mechanism 2 and the feeding mechanism 3. The second tensioning device 6 can ensure the tension of the feeding paper roll and facilitate the subsequent slitting of the paper roll.

[0046] Furthermore, the second tensioning device 6 includes a movable roller 61 for increasing the distance between rollers and a first cylinder 62 for driving the movable roller 61. By pushing the movable roller 61 through the first cylinder 62, the distance between the movable roller 61 and the adjacent paper roll conveying roller can be increased, thereby controlling the tension of the feeding paper roll.

[0047] Furthermore, as a preferred embodiment of this embodiment but not a limitation, the second tensioning device 6 includes a fixed shaft 63 connected to the frame 1, and both ends of the fixed shaft 63 are provided with movable shafts 64 connected to the movable roller 61, and the inner side of the movable shaft 64 is provided with a fulcrum 641 for connecting with the first cylinder 62. The first cylinder 62 drives the movable shaft 64 through the connection with the fulcrum 641, and then drives the movable roller 61 through the movable shaft 64, increasing the distance between the movable roller 61 and the adjacent roller for transmitting the roll paper, thereby stabilizing the tension of the loading roll paper and providing convenience for the subsequent slitting of the roll paper.

[0048] In this embodiment, the slitting mechanism 2 includes a guide roller 21 for supporting and guiding the roll of paper and a slitting roller 22 that cooperates with the guide roller 21 to slit the roll of paper. The slitting mechanism 2 also includes a first drive device 23 for providing power for the rotation of the guide roller 21 and the slitting roller 22.

[0049] Furthermore, first transmission members 24 are connected to both ends of the guide roller 21, and first gears 25 are connected to both ends of the slitting roller 22. A second gear 26 is connected to one side of the first gear 25, and a second transmission member 27 is coaxially connected to the second gear 26. A prime mover 28 is connected to one side of the first driving device 23. As a preferred embodiment of this solution but not a limitation, the prime mover 28, the first transmission member 24, and the second transmission member 27 are driven by a belt 29. The first transmission member 24 drives the guide roller 21 to rotate, and the second transmission member 27 drives the second gear 26 to rotate. The second gear 26 engages with the first gear 25, thereby driving the slitting roller 22 to rotate. At this time, the slitting roller 22 rotates in opposite directions to the guide roller 21, providing convenient slitting of the paper roll.

[0050] Furthermore, as a preferred implementation of this solution but not a limitation, the first driving device 23 is a motor installed on the inner side of the frame 1.

[0051] In this embodiment, the winding mechanism 4 includes a first transmission roller 41 and a second transmission roller 42 cooperating with the first transmission roller 41. The winding mechanism 4 includes a second drive device 43 for driving the first transmission roller 41 and the second transmission roller 42. The second drive device 43 can drive the loading, slitting, and winding processes of the paper roll, and the first transmission roller 41 and the second transmission roller 42 are both driven by the second drive device 43.

[0052] Furthermore, the winding mechanism 4 also includes a winding roller 44 for winding, one end of which is connected to a pressing device 45 for cooperating with the compression and winding. The pressing device 45 includes a piston rod 451 connected to the winding roller 44 and a second cylinder 452 for controlling the extension and retraction of the piston rod 451. The second cylinder 452 can press the winding roller 44 against the second transmission roller 42. As the second transmission roller 42 operates, the winding roller 44 is loaded with a paper core. After the paper sticks to the paper core, the second cylinder 452 presses the paper core downward. As the slitting machine operates, the winding roller 44 can rotate with the first transmission roller 41 and the second transmission roller 42, and the paper roll will continue to grow until it reaches the required paper roll size.

[0053] Furthermore, as a preferred implementation of this solution but not a limitation, the second driving device 43 is a motor installed on the outside of the frame 1.

[0054] Furthermore, as a preferred embodiment of this solution but not a limitation, the winding roller 44 is an inflatable shaft.

[0055] In this embodiment, one side of the feeding mechanism 3 is equipped with a feeding device 31 for feeding the paper roll and a correction device 32 for correcting the paper's direction. The correction device 32 includes a detection component 321 for detecting the paper roll and a correction component 322 corresponding to the detection component 321 for fine-tuning the paper roll. When the detection component 321 detects deviation in the paper roll, the correction device 322 can adjust the paper roll, thereby preventing inaccurate slitting or waste caused by deviation in the paper roll feeding. At the same time, continuous monitoring and immediate correction enhance production stability and reliability, reducing downtime caused by feeding deviation.

[0056] The working principle of this embodiment is as follows:

[0057] The utility model proposes a slitting machine, which can make the tension of the paper roll more stable during rewinding, and can separate the slit paper rolls by a certain distance to prevent the paper rolls from stacking together and affecting the rewinding of the paper rolls. The specific principle is as follows:

[0058] The second tensioning device 6 on one side of the feeding mechanism 3 can transmit the loaded paper roll and ensure its tension, and transmit it to the slitting mechanism 2 for slitting; the first transmission roller 41 and the second transmission roller 42 are driven by the second driving device 43, and the second cylinder 452 presses the winding roller 44 to rotate and rewind with the first transmission roller 41 and the second transmission roller 42, and the first driving device 23 drives the slitting mechanism 2 to implement the slitting of the paper roll. At the same time, a first tensioning device 5 is provided between the slitting mechanism 2 and the rewinding mechanism 4, wherein the first roller 51 and the second roller 52 can rotate with the transmission of the paper roll, thereby ensuring the tension of the paper after slitting, and at the same time, the arc-shaped roller separates the slitting paper rolls by a certain distance.

Claims

1. A slitting machine, characterized in that: The invention comprises a frame (1), wherein a slitting mechanism (2) for slitting a paper roll is provided on the frame (1), a feeding mechanism (3) for feeding the paper roll is provided on one side of the slitting mechanism (2), a reeling mechanism (4) for gathering the slit paper roll is provided on the other side of the slitting mechanism (2), and a first tensioning device (5) for maintaining tension on the slitting paper roll is provided between the slitting mechanism (2) and the reeling mechanism (4).

2. A slitting machine according to claim 1, characterized in that, The first tensioning device (5) comprises a first roller (51) for stabilizing tension and separating the cut paper, and a second roller (52) corresponding to the first roller (51).

3. A slitting machine according to claim 2, characterized in that, The first tensioning device (5) is provided with a mounting frame (53) for mounting the first roller (51) and the second roller (52); the first roller (51) is provided with a first rotating component (511) for rotating, and the second roller (52) is provided with a second rotating component (521) for rotating; the mounting frame (53) is provided with a first mating component (531) mating with the first rotating component (511) and a second mating component (532) mating with the second rotating component (521); the first roller (51) and the second roller (52) are located at different horizontal planes, and the mounting frame (53) is connected to the frame (1).

4. A slitting machine according to claim 3, characterized in that, The first roller (51) and the second roller (52) are both arc-shaped rollers.

5. A slitting machine according to claim 1, characterized in that: A second tensioning device (6) for stabilizing the tension of the feeding roll paper is provided between the slitting mechanism (2) and the feeding mechanism (3).

6. A slitting machine according to claim 5, characterized in that: The second tensioning device (6) comprises a movable roller (61) for increasing the distance between rollers and a first cylinder (62) for driving the movable roller (61).

7. A slitting machine according to claim 6, characterized in that: The second tensioning device (6) comprises a fixed shaft (63) connected to the frame (1), and movable shafts (64) rotatably connected to the movable roller (61) are provided at both ends of the fixed shaft (63), and a fulcrum (641) for connecting to the first cylinder (62) is provided on the movable shaft (64).

8. A slitting machine according to claim 1, characterized in that: The winding mechanism (4) comprises a first transmission roller (41) and a second transmission roller (42) cooperating with the first transmission roller (41), and the winding mechanism (4) comprises a second driving device (43) for driving the first transmission roller (41) and the second transmission roller (42).

9. A slitting machine according to claim 8, characterized in that: The winding mechanism (4) further comprises a winding roller (44) for winding, one end of the winding roller (44) being connected to a pressing device (45) for cooperating with the compression and winding, the pressing device (45) comprising a piston rod (451) connected to the winding roller (44) and a second cylinder (452) for controlling the extension and retraction of the piston rod (451).

10. The slitting machine according to claim 1, characterized in that: The slitting mechanism (2) comprises a guide roller (21) for supporting and guiding the paper roll and a slitting roller (22) for cooperating with the guide roller (21) to slit the paper roll. The slitting mechanism (2) further comprises a first driving device (23) for providing power for the rotation of the guide roller (21) and the slitting roller (22). Both ends of the guide roller (21) are connected to a first transmission member (24). Both ends of the slitting roller (22) are connected to a first gear (25). One side of the first gear (25) is connected to a second gear (26). The second gear (26) is coaxially connected to a second transmission member (27). One side of the first driving device (23) is connected to a prime mover (28). The prime mover (28), the first transmission member (24) and the second transmission member (27) are driven by a belt (29).