Powder feeding device for dangerous chemical industry production
By designing the powder dispensing device of the bracket and lifting bag opening assembly, the automatic bag opening of tons of bags and the continuous conveying of powder is realized, which solves the problems of safety hazards and dust pollution in the prior art, improves production efficiency and applicability, and reduces costs.
Patent Information
- Application Number
- CN202422233721.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing powder delivery methods have safety hazards, dust pollution, high cost, complex operation and poor applicability in hazardous chemical production, making it difficult to meet the needs of efficiently and safely disposing powder from tons of bags into the production line.
设计了一种包括支架、升降开袋组件和粉料传输组件的粉料投放装置,通过升降开袋组件实现吨包的自动开袋,利用电动推杆和电机控制开袋位置和深度,并通过螺旋状传料杆实现粉料的连续输送。
It realizes safe and efficient delivery of powder from ton bags into the production line, avoids safety hazards and dust pollution of manual bag opening, ensures the integrity and consistency of powder, reduces production costs and risks, and improves production efficiency and applicability.
Smart Images

Figure CN223188775U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder feeding for hazardous chemical production, in particular to a powder feeding device for hazardous chemical production. Background Art
[0002] In hazardous chemical production, powdered raw materials or additives are often fed into the production line for various chemical reactions or physical treatments. These powders are typically stored and transported in ton bags, large plastic woven bags containing approximately one ton of powder. These bags have four lifting rings on the outside, allowing them to be lifted and moved using equipment such as cranes or forklifts.
[0003] At present, the commonly used powder delivery methods are as follows:
[0004] Manual bag opening and delivery. This method involves hoisting ton bags above the production line, cutting the bottom of the bags with a knife, and allowing the powder to fall naturally into the production line. The disadvantages of this method are: first, the operator needs to climb onto the bag to open it, which poses a safety hazard; second, the powder falling into the production line easily generates a large amount of dust, polluting the environment and endangering personnel health; third, the amount of powder delivered is difficult to control, which can easily lead to waste or insufficient powder.
[0005] Mechanical bagging and delivery. This method involves hoisting the ton bag onto a dedicated bagging machine, which uses a blade or other means to cut the bottom of the bag and deliver the powder to the production line. The disadvantages of this method are: first, the bagging machine is expensive and requires a large amount of space; second, the operation and maintenance of the bagging machine are relatively complex and require professional personnel; third, the bagging machine has limited applicability and has certain requirements for the shape and size of the ton bag, making it unsuitable for different powder types and production needs.
[0006] Vacuum suction feeding. This method involves hoisting the ton bag onto a vacuum suction device, which draws the powder through a pipe and then delivers it to the production line through another pipe. The disadvantages of this method are: first, the vacuum suction device is expensive and requires a large amount of space; second, the operation and maintenance of the vacuum suction device is also complex and requires professional personnel; third, the vacuum suction device is inefficient and has high requirements for powder fluidity, making it unsuitable for different powder types and production needs.
[0007] In summary, the existing powder delivery methods have certain defects and cannot meet the requirements of hazardous chemical production. Therefore, there is an urgent need for a device that can conveniently, safely and efficiently deliver powder from ton bags to the production line. Utility Model Content
[0008] The utility model provides a powder feeding device for hazardous chemical production, which can conveniently, safely and efficiently feed powder from ton bags into the production line. By lifting the bag opening component, the ton bags can be automatically opened, avoiding the safety hazards and dust pollution caused by manual bag opening. At the same time, the position and depth of the bag opening can be controlled to ensure the integrity and consistency of the powder.
[0009] A powder feeding device for hazardous chemical production, comprising a bracket, wherein the upper center of the bracket is fixedly connected to a suspension ring, and the four corners of the bracket are respectively cross bars extending outwards. The bracket is an X-shaped bracket, and is characterized by: a lifting bag opening component, wherein the lifting bag opening component is connected to the bracket;
[0010] A ton bag hanging assembly, the ton bag hanging assembly is connected to the bracket, the ton bag hanging assembly includes a support rod and a hook, the upper end of the support rod is fixed to the bracket, and the hook is fixed to the lower end of the support rod;
[0011] The lifting and bag opening assembly includes an electric push rod, a symmetrically arranged sleeve, a guide column, a U-shaped bracket, an extension tube and a bag opening tip. The electric push rod is fixed at the lower center of the bracket, and the sleeve is symmetrically arranged on both sides of the electric push rod. The sleeve fixes the bracket, and the sleeves are slidably connected to the guide column respectively. The lower ends of the guide column and the telescopic rod of the electric push rod are fixedly connected to the upper side of the U-shaped bracket, the lower side of the U-shaped bracket is fixed to the upper end of the extension tube, and the lower end of the extension tube is provided with the bag opening tip.
[0012] As a further limitation of the present technical solution, the outer ends of the brackets are respectively provided with the ton bag hanging assemblies.
[0013] As a further limitation of the present technical solution, the bag opening tip and the extension tube are detachably connected, the outer side of the bag opening tip is a pointed conical shell, a ring is fixed inside the pointed conical shell, and symmetrical limiting grooves are provided on the ring.
[0014] The top end of the roller coaster is connected with the top end of the roller coaster, and the bottom end of the roller coaster is connected with the top end of the roller coaster in an orderly manner.
[0015] As a further limitation of the present technical solution, the upper end of the rotating shaft is fixed to the output shaft of motor 1, and motor 1 is fixed to the upper lower wall of the U-shaped bracket.
[0016] As a further limitation of the present technical solution, when the limiting block is inserted into the limiting groove, the extension tube and the bag opening tip are connected together to form a bag opening assembly.
[0017] As a further limitation of the present technical solution, a powder transmission component is provided, wherein the powder transmission component is connected to the lifting bag opening component, and the powder transmission component includes a transmission rod and a feed port, wherein the feed port is arranged on the circumferential wall surface of the elongated cylinder, the transmission rod is a spiral transmission rod, and the transmission rod is arranged around the annular cylinder, the transmission rod passes through the through hole, and the upper end of the transmission rod is fixedly connected to the lower side of the gear ring, and the inner wall bearing of the gear ring is connected to the outer circumferential surface of the annular cylinder.
[0018] As a further limitation of this technical solution, the ring gear meshes with the gear, the central axis bearing of the gear is connected to the horizontal plate, the upper side of the horizontal plate is fixed with motor 2, and the output shaft of motor 2 is fixedly connected to the central axis of the gear.
[0019] As a further limitation of the present technical solution, the number of the feed ports is at least one.
[0020] Compared with the prior art, the advantages and positive effects of the present invention are:
[0021] The utility model discloses a powder feeding device for hazardous chemical production, which can conveniently, safely and efficiently feed powder from ton bags into the production line, thereby improving production efficiency and quality and reducing production costs and risks.
[0022] The powder feeding device for hazardous chemical production of the present invention can realize automatic bag opening of ton bags by lifting the bag opening component, avoiding the safety hazards and dust pollution of manual bag opening. At the same time, it can control the position and depth of bag opening to ensure the integrity and consistency of the powder.
[0023] The powder feeding device for hazardous chemical production of the present invention can realize continuous delivery of powder through the powder transmission component, thus avoiding blockage and scattering of powder. At the same time, the delivery speed and amount of powder can be adjusted to meet different production needs.
[0024] The powder feeding device for hazardous chemical production of the present invention can achieve stable suspension of ton bags through the ton bag suspension assembly, avoiding shaking and falling of the ton bags. At the same time, it can adapt to ton bags of different shapes and sizes, thereby improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings described herein are used to provide a further understanding of this application and constitute a part of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation on this application. Obviously, the drawings described below are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without inventive effort. In the drawings:
[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;
[0027] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;
[0028] Figure 3 For the utility model Figure 2 A partial enlarged view of point A in the middle;
[0029] Figure 4 This is a schematic diagram of the partial three-dimensional structure of the utility model Figure 1 ;
[0030] Figure 5 This is a schematic diagram of the partial three-dimensional structure of the utility model Figure 2 ;
[0031] Figure 6 For the utility model Figure 5 A partial enlarged view of point B in the middle;
[0032] Figure 7 This is a schematic diagram of the partial three-dimensional structure of the utility model Figure 3 ;
[0033] Figure 8 This is a schematic diagram of the partial three-dimensional structure of the utility model Figure 4 ;
[0034] Figure 9 This is a schematic diagram of the partial three-dimensional structure of the utility model Figure 5 ;
[0035] Figure 10 This is a schematic diagram of the partial three-dimensional structure of the utility model Figure 6 .
[0036] In the figure: 1-suspension ring; 2-bracket; 3-support rod; 31-hook; 4-bag opening tip; 41-conical shell; 42-ring; 43-limiting groove; 5-extension tube; 51-feeding port; 6-U-shaped bracket; 61-through hole; 7-guide column; 8-sleeve; 9-electric push rod; 10-motor 1; 11-cross plate; 12-gear ring; 13-annular cylinder; 14-gear; 15-motor 2; 16-feeding rod; 17-limiting block; 18-rotating shaft; 19-screw; 20-moving block; 21-connecting block; 22-connecting rod; 23-ear block; 24-slide. DETAILED DESCRIPTION
[0037] The following is combined with Figures 1-10 The utility model is further described with reference to the accompanying drawings and implementation methods.
[0038] The specific embodiments of the present invention are as follows:
[0039] Example 1: A powder feeding device for hazardous chemical production, comprising a bracket 2, wherein the upper center of the bracket 2 is fixedly connected to a suspension ring 1, the four corners of the bracket 2 are respectively cross bars extending outwards, the bracket 2 is an X-shaped bracket, and a lifting bag opening assembly is connected to the bracket 2;
[0040] Ton bag hanging assembly, the ton bag hanging assembly is connected to the bracket 2, the ton bag hanging assembly includes a support rod 3 and a hook 31, the upper end of the support rod 3 is fixed to the bracket 2, and the hook 31 is fixed to the lower end of the support rod 3;
[0041] The lifting and bag opening assembly includes an electric push rod 9, a symmetrically arranged sleeve 8, a guide column 7, a U-shaped bracket 6, an extension tube 5 and a bag opening tip 4. The electric push rod 9 is fixed at the lower center of the bracket 2, and the sleeve 8 is symmetrically arranged on both sides of the electric push rod 9. The sleeve 8 fixes the bracket 2, and the sleeve 8 is slidably connected to the guide column 7 respectively. The lower ends of the guide column 7 and the telescopic rod of the electric push rod 9 are fixedly connected to the upper side of the U-shaped bracket 6. The lower side of the U-shaped bracket 6 fixes the upper end of the extension tube 5, and the lower end of the extension tube 5 is provided with the bag opening tip 4.
[0042] The outer ends of the brackets 2 are respectively provided with the ton bag hanging components.
[0043] The working principle of the utility model is as follows: the device is hoisted onto a crane or forklift through the hanging ring 1, and the ton bag is hung on the support rod 3 through the hook 31, so that the upper side of the ton bag is below the bag opening tip 4;
[0044] Start the electric push rod 9, so that the telescopic rod of the electric push rod 9 extends downward, driving the U-shaped bracket 6, the extension tube 5 and the bag opening tip 4 to move downward until the bag opening tip 4 pierces the bottom of the ton bag to form an opening. At this time, the bag opening tip 4 is outside the lower side of the ton bag, and then the telescopic rod of the electric push rod 9 is controlled to retract upward to drive the extension tube 5 and the bag opening tip 4 to return to their positions, and the powder falls out from the opening on the lower side of the ton bag to realize the feeding function.
[0045] Example 2: Based on the powder feeding device for hazardous chemical production provided in the first embodiment of this application, the second embodiment of this application proposes another powder feeding device for hazardous chemical production. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0046] Specifically, the second embodiment of the present application provides a powder delivery device for hazardous chemical production, which is different in that it also includes the following features: the bag opening tip 4 and the extension tube 5 are detachably connected, the outer side of the bag opening tip 4 is a pointed conical shell 41, and a ring 42 is fixed inside the pointed conical shell 41, and a symmetrical limiting groove 43 is provided on the ring 42.
[0047] The outer diameter of the circumferential surface of the pointed cone-shaped shell 41 is the same as the outer diameter of the elongated tube 5. An annular tube 13 is provided in the elongated tube 5. The upper end of the annular tube 13 passes through the through hole 61 at the lower center of the U-shaped bracket 6 and the upper end is fixedly connected to the transverse plate 11. The transverse plate 11 is fixed in the middle of the inner part of the U-shaped bracket 6. A rotating shaft 18 is provided in the annular tube 13. The lower end of the rotating shaft 18 is fixedly connected to the screw 19. The upper end bearing of the rotating shaft 18 is connected to the transverse plate 11. The screw 19 is threadedly connected to the moving block 20. The moving block 20 is arranged in the annular cylinder 13, and connecting blocks 21 are fixed on both sides of the moving block 20. Each of the connecting blocks 21 is hinged to one end of the connecting rod 22, and the other end of each of the connecting rods 22 is hinged to an ear block 23. Each of the ear blocks 23 is fixed on one side of the limit block 17, and each of the limit blocks 17 is slidably connected to the annular cylinder 13. A symmetrical slide 24 is provided at the lower end of the annular cylinder 13, and the limit block 17 matches the slide 24. The outer end of the limit block 17 is matched with the limit groove 43 on the collar 42.
[0048] The upper end of the rotating shaft 18 is fixed to the output shaft of the motor 10 , and the motor 10 is fixed to the upper lower wall of the U-shaped bracket 6 .
[0049] When the limiting block 17 is inserted into the limiting groove 43 , the extension tube 5 and the bag opening tip 4 are connected together to form a bag opening assembly.
[0050] A powder transmission component, which is connected to the lifting and bag opening component, includes a transmission rod 16 and a feed port 51. The feed port 51 is arranged on the circumferential wall surface of the elongated tube 5. The transmission rod 16 is a spiral transmission rod. The transmission rod 16 is arranged in an annular tube 13. The transmission rod 16 passes through the through hole 61. The upper end of the transmission rod 16 is fixedly connected to the lower side of the ring gear 12. The inner wall bearing of the ring gear 12 is connected to the outer circumferential surface of the annular tube 13.
[0051] The ring gear 12 meshes with the gear 14 , the central axis bearing of the gear 14 is connected to the transverse plate 11 , the upper side of the transverse plate 11 is fixed with the second motor 15 , and the output shaft of the second motor 15 is fixedly connected to the central axis of the gear 14 .
[0052] The number of the feed port 51 is at least one.
[0053] The working principle of this embodiment is:
[0054] Hoist the device onto a crane or forklift through the suspension ring 1, and hang the bag on the support rod 3 through the hook 31, so that the upper side of the bag is below the bag opening tip 4;
[0055] Start the electric push rod 9, so that the telescopic rod of the electric push rod 9 extends downward, driving the U-shaped bracket 6, the extension tube 5 and the bag opening tip 4 to move downward until the bag opening tip 4 pierces the bottom of the ton bag to form an opening. At this time, the bag opening tip 4 is outside the lower side of the ton bag;
[0056] Start motor 10, so that the output shaft of motor 10 drives rotating shaft 18 to rotate, and the lower end of rotating shaft 18 drives screw 19 to rotate, and screw 19 is threadedly connected to moving block 20, so that moving block 20 moves along the axial direction of screw 19, and connecting blocks 21 are fixed on both sides of moving block 20, each connecting block 21 is hinged to one end of connecting rod 22 respectively, and the other end of each connecting rod 22 is hinged to ear block 23 respectively, and each ear block 23 is fixed to one side of limit block 17 respectively. Each limit block 17 is slidably connected to annular cylinder 13, and the lower end of annular cylinder 13 is provided with symmetrical slideway 24, and limit block 17 matches slideway 24, and the outer end of limit block 17 matches limit groove 43 on connecting collar 42. When moving block 20 moves upward, it drives limit block 17 to move inward, so that limit block 17 disengages from limit groove 43, thereby separating bag opening tip 4 and extension tube 5, and bag opening tip 4 is removed;
[0057] Start the second motor 15 so that the output shaft of the second motor 15 drives the gear 14 to rotate. The gear 14 meshes with the ring gear 12, causing the ring gear 12 to rotate. The lower side of the ring gear 12 is fixedly connected to the upper end of the feed rod 16. The feed rod 16 is a spiral feed rod. The feed rod 16 is arranged around the annular cylinder 13. The feed rod 16 passes through the through hole 61. The lower end of the feed rod 16 is connected to the inside of the elongated cylinder 5 through the feed port 51. When the feed rod 16 rotates, the powder can be pushed from the inside of the elongated cylinder 5 to the inside of the feed rod 16, and then transported downward along the feed rod 16 and finally transported to the production line.
[0058] After the powder in the ton bag is put into the bag, turn off the motor 2 15, stop the rotation of the material transfer rod 16, turn off the motor 10, stop the rotation of the shaft 18, turn off the electric push rod 9, stop the extension of the telescopic rod of the electric push rod 9, reset the U-shaped bracket 6 and the extension tube 5 upward, remove the ton bag from the hook 31, complete the powder feeding process, and then lower the device and reinstall the bag opening tip 4.
[0059] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A powder feeding device for hazardous chemical production, comprising a bracket (2), wherein the upper center of the bracket (2) is fixedly connected to a suspension ring (1), and the four corners of the bracket (2) are respectively cross bars extending outwards. The bracket (2) is an X-shaped bracket, and is characterized by: A lifting bag opening assembly, the lifting bag opening assembly being connected to the bracket (2); A ton bag hanging assembly, the ton bag hanging assembly is connected to the bracket (2), the ton bag hanging assembly comprises a support rod (3) and a hook (31), the upper end of the support rod (3) is fixed to the bracket (2), and the hook (31) is fixed to the lower end of the support rod (3); The lifting bag opening assembly includes an electric push rod (9), a symmetrically arranged sleeve (8), a guide column (7), a U-shaped bracket (6), an extension tube (5) and a bag opening tip (4), wherein the electric push rod (9) is fixed at the lower center of the bracket (2), the sleeve (8) is symmetrically arranged on both sides of the electric push rod (9), the sleeve (8) fixes the bracket (2), and the sleeve (8) is slidably connected to the guide column (7) respectively. The lower ends of the telescopic rods of the guide column (7) and the electric push rod (9) are fixedly connected to the upper side of the U-shaped bracket (6), the lower side of the U-shaped bracket (6) fixes the upper end of the extension tube (5), and the lower end of the extension tube (5) is provided with the bag opening tip (4).
2. A powder feeding device for hazardous chemical production according to claim 1, characterized in that: The outer ends of the brackets (2) are respectively provided with the ton bag hanging components.
3. The powder feeding device for hazardous chemical production according to claim 2, characterized in that: The bag opening tip (4) and the elongated tube (5) are detachably connected. The outer side of the bag opening tip (4) is a pointed conical shell (41). A collar (42) is fixed inside the pointed conical shell (41). The collar (42) is provided with symmetrical limiting grooves (43).
4. A powder feeding device for hazardous chemical production according to claim 3, characterized in that: The outer diameter of the circumferential surface of the pointed cone-shaped shell (41) is the same as the outer diameter of the elongated tube (5), and an annular tube (13) is provided in the elongated tube (5), the upper end of the annular tube (13) passes through the through hole (61) at the lower center of the U-shaped bracket (6) and the upper end is fixedly connected to the transverse plate (11), and the transverse plate (11) is fixed in the middle of the inner part of the U-shaped bracket (6), and a rotating shaft (18) is provided in the annular tube (13), the lower end of the rotating shaft (18) is fixedly connected to the screw (19), the upper end bearing of the rotating shaft (18) is connected to the transverse plate (11), and the screw (19) is threadedly connected to the moving block (20), and the moving block ( 20) is arranged in the annular cylinder (13), and connecting blocks (21) are fixed on both sides of the moving block (20), each of the connecting blocks (21) is hinged to one end of the connecting rod (22), and the other end of each connecting rod (22) is hinged to an ear block (23), each of the ear blocks (23) is fixed to one side of the limit block (17), and each of the limit blocks (17) is slidably connected to the annular cylinder (13), and a symmetrical slideway (24) is provided at the lower end of the annular cylinder (13), and the limit block (17) matches the slideway (24), and the outer end of the limit block (17) is matched with the limit groove (43) on the collar (42).
5. The powder feeding device for hazardous chemical production according to claim 4 is characterized by: The upper end of the rotating shaft (18) is fixed to the output shaft of the motor 1 (10), and the motor 1 (10) is fixed to the upper lower wall of the U-shaped bracket (6).
6. A powder feeding device for hazardous chemical production according to claim 5, characterized in that: When the limiting block (17) is inserted into the limiting groove (43), the elongated tube (5) and the bag opening tip (4) are connected together to form a bag opening assembly.
7. The powder feeding device for hazardous chemical production according to claim 6, characterized in that: A powder transmission component, the powder transmission component is connected to the lifting bag opening component, the powder transmission component includes a transmission rod (16), and a feed port (51), the feed port (51) is arranged on the circumferential wall surface of the elongated tube (5), the transmission rod (16) is a spiral transmission rod, the transmission rod (16) is arranged around the annular tube (13), the transmission rod (16) passes through the through hole (61), the upper end of the transmission rod (16) is fixedly connected to the lower side of the gear ring (12), and the inner wall bearing of the gear ring (12) is connected to the outer circumferential surface of the annular tube (13).
8. The powder feeding device for hazardous chemical production according to claim 7, characterized in that: The gear ring (12) meshes with the gear (14), the central axis bearing of the gear (14) is connected to the transverse plate (11), the upper side of the transverse plate (11) is fixed with the second motor (15), and the output shaft of the second motor (15) is fixedly connected to the central axis of the gear (14).
9. The powder feeding device for hazardous chemical production according to claim 8, characterized in that: The number of the feed ports (51) is at least one.