Movable turnover device for precast concrete component
By designing a mobile platform and a hydraulically driven right-angle flip structure, the operation complexity and flexibility of concrete prefabricated components are solved, and efficient, stable and low-cost flip operation is achieved, adapting to a variety of construction scenarios.
Patent Information
- Application Number
- CN202422471534.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-12
AI Technical Summary
In the prior art, the flipping method of concrete prefabricated components has problems such as complex operation, high cost, limited site, poor safety and insufficient flexibility. In particular, traditional crane lifting and fixed flip machines are difficult to meet the needs of different sizes and scenarios.
A concrete prefabricated component flip device including a mobile platform, a right-angle flip structure and a hydraulic telescopic rod is designed. It can easily move to the construction site through the rolling structure, and the right-angle frame flip is driven by the hydraulic telescopic rod to achieve efficient, stable and flexible flip operation.
Improves the flip efficiency, reduces costs, enhances stability, avoids damage, and improves the flexibility of the device to meet the needs of prefabricated concrete components of different construction sites and sizes.
Smart Images

Figure CN223188895U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of turnover devices, in particular to a mobile turnover device for concrete and prefabricated components. Background Art
[0002] Precast concrete components are prefabricated concrete products manufactured in a factory or on a specific site. They are made by mixing cement, aggregates, water, and admixtures according to a specific mix ratio, pouring them into molds, and curing to harden. Common examples include precast beams, columns, slabs, wall panels, and stairs. Precast concrete components offer numerous advantages, including high construction efficiency, consistent quality, resource savings, and improved building performance. Their factory-based production is unaffected by weather and site conditions, allowing for rapid installation and significantly reducing on-site construction time and workload. Standardized production ensures consistent quality and is rigorously tested. This reduces on-site work and construction waste, improving material utilization. High dimensional accuracy, with high-precision joints ensuring structural quality, is achieved. Precast concrete components have a wide range of applications. In residential construction, they can be used to construct floor slabs and wall panels, speeding up construction and improving building quality. In bridge construction, precast beams and other components expedite construction. In industrial buildings, precast columns and slabs can meet diverse functional requirements. In short, precast concrete components play a vital role in modern construction.
[0003] In the prior art, precast concrete components need to be flipped over for ease of use. The flipping of precast concrete components is mainly carried out in the following two ways:
[0004] First, the crane flipping method is commonly used for flipping precast concrete parts. Generally, a crawler or truck crane of appropriate tonnage is used, equipped with lifting equipment such as a hook and wire rope. During operation, the precast part is first securely tied with specialized slings or wire ropes. The tying position must be carefully selected based on the shape, size, and center of gravity of the precast part to ensure stability. The crane then slowly lifts the precast part to a certain height above the ground, with the operator closely monitoring the process to ensure a smooth ascent. The crane then rotates the boom or moves the body of the crane to flip the precast part mid-air. The speed and angle must be carefully controlled to avoid loss of control due to excessive inertia. Finally, once the precast part has been flipped to the desired position, the crane slowly descends and places it steadily in the designated location. While this method has certain advantages, it also has several disadvantages. First, it requires high crane selection and operator skills. If the tonnage is not selected correctly, the flipping operation may not be completed safely. Inexperienced operators may make mistakes during the lifting, flipping, and lowering process, causing the precast part to shake, tilt, or even fall, potentially leading to safety accidents. Second, it is subject to site constraints, requiring ample space for crane operation, which can be difficult to implement in narrow locations. In addition, the costs are relatively high, including crane rental fees, operator salaries, and possible equipment maintenance costs. Moreover, during the flipping process, the prefabricated parts may be partially damaged due to improper bundling positions or external forces, affecting their quality and appearance.
[0005] Second, use a turning machine to turn it over. Most existing turning machines are fixed or semi-fixed structures and are fixed in a certain position. In actual use, the precast concrete components need to be moved to that position before the turning operation can be performed. This process not only increases the workload and cost, but also greatly reduces the turning efficiency. Moreover, when the space for the turning machine installation position is limited, it is difficult to adapt to larger precast concrete components and cannot meet their turning requirements. This large limitation restricts the use of turning machines in many actual scenarios, and it cannot flexibly provide efficient turning services for precast concrete components of different sizes, which brings many inconveniences to the construction and use of precast concrete components. Utility Model Content
[0006] The purpose of the present invention is to provide a mobile turning device for concrete and prefabricated components, aiming to solve the technical problems in the above-mentioned background technology.
[0007] The technical solution of the present utility model is achieved as follows:
[0008] The technical solution of the present application provides a mobile turning device for precast concrete components, comprising:
[0009] The mobile platform body includes a load-bearing platform and a rolling structure. The rolling structure is provided on the bottom side of the load-bearing platform and is used to support the load-bearing platform and drive it to move on the ground.
[0010] A load-bearing chassis, arranged on the top side of the load-bearing platform;
[0011] A flip structure comprising a first plate frame and a second plate frame, wherein the first plate frame and the second plate frame are connected to each other to form a right-angle frame, wherein the right-angle frame is rotatably disposed on the top side of the supporting base frame, and the rotation axis of the right-angle frame is located at the intersection thereof; and
[0012] The hydraulic telescopic rod is arranged on the above-mentioned bearing chassis and is used to drive the above-mentioned right-angle frame to rotate.
[0013] A further technical solution is that the rolling structure includes a front moving wheel and two rear moving wheels that are in rolling cooperation, and the front moving wheel and the two rear moving wheels are both arranged on the bottom side of the carrying platform and distributed in a triangular shape;
[0014] The front moving wheels are rotatably arranged on the carrying platform, and are provided with a trailer for adjusting the steering of the front moving wheels or pulling the front moving wheels to move.
[0015] A further technical solution is that the trailer and the front moving wheel are connected via a universal joint.
[0016] A further technical solution is to further include four auxiliary support structures, which are arranged in a rectangular shape on the above-mentioned bearing platform;
[0017] Among them, any of the above-mentioned auxiliary support structures includes a first telescopic rod and a positioning pad. The above-mentioned first telescopic rod is arranged on the above-mentioned bearing platform to adjust the height of the above-mentioned bearing platform from the ground. The above-mentioned first telescopic rod is connected to the ground through the above-mentioned positioning pad.
[0018] A further technical solution is that the auxiliary support structure further includes a second telescopic rod, which connects the first telescopic rod and the bearing platform and is used to adjust the horizontal distance between the bearing platform and the first telescopic rod.
[0019] A further technical solution is that a first supporting pad and a second supporting pad are provided on the above-mentioned bearing chassis, the above-mentioned first supporting pad is used to support the above-mentioned first plate frame, and the above-mentioned second supporting pad is used to support the above-mentioned second plate frame.
[0020] A further technical solution is to further include a control handle for adjusting the hydraulic telescopic rod, the first telescopic rod and the second telescopic rod.
[0021] Compared with the prior art, the technical solution of the present invention has at least the following advantages or beneficial effects:
[0022] In practical use, the tilting device of the present application is first conveniently moved to the construction site, where the precast concrete components are to be installed, using a rolling mechanism. Next, the precast concrete component to be tilted is hoisted onto a right-angle frame, with one side of the precast concrete component aligned with the first or second plate frame. The other side of the precast concrete component now becomes the target surface. Subsequently, the right-angle frame is activated by activating a hydraulic telescopic rod, causing the precast concrete component to tilt until the desired position is reached. This application successfully achieves tilting of precast concrete components. Compared to traditional crane-based tilting methods, this significantly improves efficiency and reduces costs, while also significantly enhancing stability and preventing damage to the precast concrete components. Furthermore, the device's mobile functionality significantly enhances its flexibility compared to traditional fixed tilting machines. Whether transferring between construction sites or adjusting the position according to actual needs, it is much more convenient and efficient, bringing significant benefits to the construction of precast concrete components. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 This is a structural schematic diagram of a mobile turning device for precast concrete components according to an embodiment of the present utility model;
[0025] Figure 2 This is a structural schematic diagram of a mobile turning device for precast concrete components without a trailer according to an embodiment of the present utility model;
[0026] Figure 3 This is a schematic structural diagram of the flip structure of an embodiment of the utility model;
[0027] Figure 4 This is a bottom view of a mobile turning device for precast concrete components according to an embodiment of the present utility model;
[0028] Figure 5 This is a structural diagram of the external profiling positioning device of the first plate frame in an embodiment of the present utility model.
[0029] Icons: 1-carrying platform, 2-trailer, 3-first plate frame, 4-second plate frame, 5-first supporting pad, 6-second supporting pad, 7-carrying base frame, 8-flip seat, 9-first telescopic rod, 10-second telescopic rod, 11-positioning pad, 12-control handle, 13-hydraulic telescopic rod, 14-front moving wheel, 15-rear moving wheel, 16-contact positioning device, 17-universal joint. DETAILED DESCRIPTION Example
[0030] Please refer to Figure 1- Figure 5 , an embodiment of the present application provides a mobile flipping device for precast concrete components. This device is mainly composed of a mobile platform body, a bearing chassis 7, a flipping structure and a hydraulic telescopic rod 13. In the mobile platform body, a rolling structure is provided on the bottom side of the bearing platform 1, which can not only support the bearing platform 1, but also drive it to move flexibly on the ground. The bearing chassis 7 is placed on the top side of the bearing platform 1. The first plate frame 3 and the second plate frame 4 of the flipping structure are interconnected to form a right-angle frame, which is rotatably provided on the top side of the bearing chassis 7, and its rotation axis is at the intersection. The hydraulic telescopic rod 13 is provided on the bearing chassis 7, mainly used to drive the right-angle frame to rotate. Specifically, the bearing chassis 7 is symmetrically provided with a flip seat 8, and the right-angle frame can rotate with two flip seats 8 at the same time, and the opening of the right-angle frame faces upward, and its rotation plane is perpendicular to the bearing chassis 7. This careful design enables the flipping device to show greater flexibility and convenience in actual use. Whether in different construction sites or facing various complex scenarios, it can meet the flipping needs of precast concrete components, bringing great convenience to the construction operation of precast concrete components.
[0031] In actual use, the turning device of the present application is first conveniently moved to the construction site, where the precast concrete components are to be installed, using a rolling mechanism. Next, the precast concrete component to be turned is hoisted onto a right-angle frame, with one side of the precast concrete component aligned with the first plate frame 3 or the second plate frame 4. The other side of the precast concrete component now becomes the target surface. Subsequently, the hydraulic telescopic rod 13 is activated to cause the right-angle frame to turn until the precast concrete component reaches the desired position. This application successfully achieves the turning of precast concrete components. Compared to traditional crane-based turning methods, this method significantly improves efficiency and reduces costs, while also significantly enhancing stability and preventing damage to the precast concrete components. Furthermore, the device's mobile functionality significantly enhances its flexibility compared to traditional fixed turning machines. Whether transferring between construction sites or adjusting the position according to actual needs, it is much more convenient and efficient, bringing significant benefits to the construction of precast concrete components.
[0032] In some embodiments of the present invention, the rolling structure includes a front moving wheel 14 and two rear moving wheels 15 that are in rolling cooperation. The front moving wheel 14 and the two rear moving wheels 15 are both arranged on the bottom side of the carrying platform 1 and are distributed in a triangular shape.
[0033] The front moving wheels 14 are rotatably arranged on the carrying platform 1 , and the front moving wheels 14 are provided with a trailer 2 for adjusting the steering of the front moving wheels 14 or pulling the front moving wheels 14 to move.
[0034] In the above embodiment, the triangular arrangement of the front moving wheels 14 and the two rear moving wheels 15 provides significant structural stability, ensuring stable movement of the present invention. The ingenious design of the trailer 2 facilitates dragging and adjusting the movement or steering of the rolling structure, further enhancing the convenience and practicality of the present invention's mobile flipping device.
[0035] Specifically, the front moving wheel 14 consists of a base and a wheel rotatably mounted on the base. The base is rotatably mounted on the bottom side of the carrying platform 1, and its upper side passes through the upper side of the carrying platform 1 and is connected to the trailer 2 to facilitate movement and steering operations.
[0036] In some embodiments of the present invention, the trailer 2 and the front moving wheel 14 are connected via a universal joint 17 .
[0037] In the above embodiment, the design of the universal joint 17 is very clever. It facilitates the adjustment of the dragging direction of the trailer 2, making the movement and adjustment of the present application easier and improving the flexibility of the device.
[0038] In some embodiments of the present invention, four auxiliary support structures are further included, and the four auxiliary support structures are arranged in a rectangular shape on the above-mentioned carrying platform 1;
[0039] Among them, any of the above-mentioned auxiliary support structures includes a first telescopic rod 9 and a positioning pad 11. The above-mentioned first telescopic rod 9 is arranged on the above-mentioned supporting platform 1 for adjusting the height of the above-mentioned supporting platform 1 from the ground. The above-mentioned first telescopic rod 9 is connected to the ground through the above-mentioned positioning pad 11.
[0040] In the above embodiment, after the device is moved to the precast concrete construction site, the four auxiliary support structures can be adjusted to simultaneously extend and retract. Specifically, the first telescopic rod 9 is extended until the front and rear wheels 14, 15 are off the ground, thereby achieving precise positioning of the device. At this point, the positioning pad 11 is in contact with the ground, greatly improving the stability of the device's positioning, ensuring that the device does not move during the precast concrete component flipping operation, ensuring safe and smooth construction.
[0041] Furthermore, the four auxiliary support structures can provide stable support for the present application, which has the advantage of stable support, ensuring that the device will not shake during construction.
[0042] In some embodiments of the present invention, the auxiliary support structure further includes a second telescopic rod 10 , which connects the first telescopic rod 9 and the carrying platform 1 to adjust the horizontal distance between the carrying platform 1 and the first telescopic rod 9 .
[0043] In the above embodiment, the first telescopic rod 9 and positioning pad 11 form the support leg. The second telescopic rod 10 is cleverly designed to adjust the horizontal distance between the support leg and the supporting platform 1. When the support leg is away from the supporting platform 1, the stability of the positioning of the device is further improved, ensuring that the device does not move during construction.
[0044] In some embodiments of the present invention, a first support block 5 and a second support block 6 are provided on the supporting base frame 7 . The first support block 5 is used to support the first plate frame 3 , and the second support block 6 is used to support the second plate frame 4 .
[0045] In the above embodiment, the first support block 5 is specifically used to provide auxiliary support for the first plate frame 3 after it is flipped, and the second support block 6 is used to provide auxiliary support for the second plate frame 4 after it is flipped. The number of first and second support blocks is set to multiple, which can effectively improve the stability of the support.
[0046] In some embodiments of the present invention, a control handle 12 is further included for adjusting the hydraulic telescopic rod 13 , the first telescopic rod 9 and the second telescopic rod 10 .
[0047] In the above embodiment, the control handle 12 can realize the remote control of the present application, thereby increasing the safety of the operation. In addition, the first telescopic rod 9 and the second telescopic rod 10 are both hydraulic rods.
[0048] Optionally, a contour-profiling positioning device 16 can be installed on the first or second plate frame 3, 4. This device can secure the precast concrete components and enhance their protection. Furthermore, the contour-profiling positioning device 16 is detachable via a bolt assembly, facilitating installation and removal. This increases the device's flexibility and applicability, meeting the requirements for flipping different precast concrete components.
[0049] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A mobile turning device for precast concrete components, characterized in that: include: A mobile platform body comprises a bearing platform (1) and a rolling structure, wherein the rolling structure is arranged on the bottom side of the bearing platform (1) and is used to support the bearing platform (1) and drive it to move on the ground; A bearing chassis (7) is arranged on the top side of the bearing platform (1); A flip structure comprising a first plate frame (3) and a second plate frame (4), wherein the first plate frame (3) and the second plate frame (4) are connected to each other and form a right-angle frame, wherein the right-angle frame is rotatably arranged on the top side of the supporting base frame (7), and the rotation axis of the right-angle frame is located at the intersection thereof; and A hydraulic telescopic rod (13) is provided on the bearing chassis (7) and is used to drive the right-angle frame to rotate.
2. The mobile turning device for precast concrete components according to claim 1, characterized in that: The rolling structure comprises a front moving wheel (14) and two rear moving wheels (15) that are in rolling cooperation, wherein the front moving wheel (14) and the two rear moving wheels (15) are both arranged on the bottom side of the carrying platform (1) and are distributed in a triangular shape; The front moving wheel (14) is rotatably arranged on the carrying platform (1), and the front moving wheel (14) is provided with a trailer (2) for adjusting the steering of the front moving wheel (14) or pulling it to move.
3. The mobile turning device for precast concrete components according to claim 2, characterized in that: The trailer (2) and the front moving wheel (14) are connected via a universal joint (17).
4. The mobile turning device for precast concrete components according to claim 1, characterized in that: It also includes four auxiliary support structures, which are arranged in a rectangular distribution on the carrying platform (1); Wherein, any of the auxiliary support structures includes a first telescopic rod (9) and a positioning pad (11), wherein the first telescopic rod (9) is arranged on the carrying platform (1) and is used to adjust the height of the carrying platform (1) from the ground, and the first telescopic rod (9) is connected to the ground through the positioning pad (11).
5. The mobile turning device for precast concrete components according to claim 4, characterized in that: The auxiliary support structure further comprises a second telescopic rod (10), which connects the first telescopic rod (9) and the carrying platform (1) and is used to adjust the horizontal distance between the carrying platform (1) and the first telescopic rod (9).
6. The mobile turning device for precast concrete components according to claim 5, characterized in that: A first supporting pad (5) and a second supporting pad (6) are provided on the bearing chassis (7); the first supporting pad (5) is used to support the first plate frame (3); and the second supporting pad (6) is used to support the second plate frame (4).
7. The mobile turning device for precast concrete components according to claim 5, characterized in that: It also includes a control handle (12) for adjusting the hydraulic telescopic rod (13), the first telescopic rod (9) and the second telescopic rod (10).