Small organic fertilizer fermentation tank

By setting up a partition net and discharge port structure in a small organic fertilizer fermentation tank, the problem of inconvenience in the discharge in the prior art is solved, efficient material discharge and harmful gas treatment are achieved, and production efficiency and safety are improved.

CN223189127UActive Publication Date: 2025-08-05WUXI TIMES TAOYUAN ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202422119382.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-05
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

There are inconveniences in the mixing and discharge of materials in existing small organic fertilizer fermentation tanks, especially the discharge port is located on the upper half or top of the tank body, which leads to difficulty in discharge of materials.

Method used

A small organic fertilizer fermentation tank was designed, and a partition net was installed in the tank to divide it into two parts: upper and lower parts. The discharge port was located above the partition net and the bottom was flush with the top surface of the partition net. It was equipped with a baffle, and the liquid discharge port was located below the partition net, and was equipped with exhaust gas treatment and aeration mechanism to deal with harmful gases and regulate the internal environment.

Benefits of technology

It improves the discharge efficiency of fermented materials, reduces the harm during operation of workers, and improves production and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a small organic fertilizer fermentation tank, which relates to the technical field of fermentation equipment, and comprises a tank body, a waste gas treatment mechanism and an aeration mechanism, the top of the tank body is provided with a tank opening, and the tank opening is detachably provided with a top cover; the waste gas treatment mechanism is used for treating waste gas discharged from the tank body; the aeration mechanism is used for aerating materials in the tank body; a separation net is arranged in an inner cavity of the tank body, the bottom of the discharging opening is flush with the top surface of the separation net, a baffle is inserted into the discharging opening, and a liquid discharging opening is formed in the position, below the separation net, of the tank body; before materials are added into the tank body, the separating net is fixed inside the tank body, then the materials are placed into the tank body from the tank opening and are added from the top of the tank body, the baffle is arranged at the discharging opening, and after the materials are fermented, the discharging opening is opened, and the fermented materials are discharged, and due to the fact that the bottom of the discharging opening is flush with the top face of the separating net, the materials can be conveniently discharged. Materials can be conveniently discharged from the tank body, and the production and processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fermentation equipment, in particular to a small organic fertilizer fermentation tank. Background Art

[0002] With the development of the economy and the improvement of people's living standards, the discharge of solid waste is increasing day by day. Solid waste includes agricultural waste, industrial waste and domestic garbage. These wastes not only cause waste of resources, but also have an impact on the environment. Solid waste treatment and disposal technologies aimed at the resource utilization and harmlessness of solid waste are also developing in a diversified manner. Among them, fertilizer technology has become one of the key technologies for solid waste resource disposal. In my country's agricultural production, there are widespread problems of agricultural environmental pollution and low quality of agricultural products caused by excessive application of chemical fertilizers and insufficient application of organic fertilizers. Therefore, making full use of solid waste, especially preparing organic fertilizers from organic waste rich in organic matter and nitrogen, phosphorus and potassium elements, is of great significance to the sustainable development of agriculture.

[0003] At present, the existing small-scale organic fertilizer fermentation tanks are generally stirred by manual mixing. Since there is often liquid in the fermentation tank body, the discharge port is generally set at the upper half or top of the tank body. The discharge port and the feeding port of some fermentation tanks are shared, and in order to facilitate stirring and feeding, this opening is generally located at the upper part or top of the tank body. In this way, after stirring and fermentation, there will be a problem of inconvenience in discharging.

[0004] In view of this, a kind of small-sized organic fertilizer fermentation tank is in urgent need of. Summary of the Invention

[0005] In view of the problems existing in the prior art, the present invention solves the problem with the following technical structure.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A small organic fertilizer fermentation tank comprises: a tank body, an exhaust gas treatment mechanism and an aeration mechanism, wherein the top of the tank body is provided with a tank opening, and a top cover is detachably provided at the tank opening;

[0008] The exhaust gas treatment mechanism is used to treat the exhaust gas discharged from the tank;

[0009] The aeration mechanism is used to aerate the material in the tank;

[0010] The inner cavity of the tank body is provided with a partition net, and the partition net divides the inner cavity of the tank body into two parts, an upper part and an lower part. The tank body is provided with a discharge port above the partition net, the bottom of the discharge port is flush with the top surface of the partition net, a baffle is inserted at the discharge port, and the tank body is provided with a liquid discharge port below the partition net.

[0011] It is further characterized in that

[0012] The baffle is plugged into the tank body from top to bottom.

[0013] The exhaust gas treatment mechanism includes an exhaust gas pipe, an exhaust gas treatment tank and an exhaust pipe. One end of the exhaust gas pipe is connected to the exhaust gas treatment tank, and the other end is connected to the tank body. Exhaust gas treatment liquid is provided in the exhaust gas treatment tank, and the end of the exhaust gas pipe is located in the exhaust gas treatment liquid. The exhaust pipe is provided at the top of the exhaust gas treatment tank.

[0014] One end of the exhaust pipe away from the exhaust gas treatment tank is arranged on the top cover.

[0015] The aeration mechanism comprises an aeration pipe and an aeration pump. One end of the aeration pipe is connected to the tank body, and the other end is connected to the aeration pump.

[0016] One end of the aeration pipe away from the aeration pump is located below the partition net.

[0017] The height of one end of the aeration pipe away from the aeration pump is higher than the height of the drain port.

[0018] The aeration pipe is provided with a first pipe clamp.

[0019] The outer side of the tank body is covered with a heating belt.

[0020] A drainage pipe is provided at the drainage port, and a second pipe clamp is provided on the drainage pipe.

[0021] The above structure of the utility model can achieve the following beneficial effects:

[0022] Before adding the material into the tank body, first fix the partition net inside the tank body, then put the material into the tank body from the tank mouth, and the material is added from the top of the tank body. The discharge port is close to the bottom of the tank body. The waste liquid generated by the fermentation inside the tank body can be discharged at any time after the fermentation of the material is completed or during the fermentation. A baffle is provided at the discharge port. After the fermentation of the material is completed, the discharge port is opened to discharge the fermented material. Since the bottom of the discharge port is flush with the top surface of the partition net, it is convenient to discharge the material from the tank body, thereby improving the production and processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of this application;

[0024] Figure 2 This is a schematic diagram of the structure of the partition net in this application.

[0025] In the figure: 1. Tank body; 11. Top cover; 2. Exhaust gas treatment mechanism; 21. Exhaust gas pipe; 22. Exhaust gas treatment tank; 23. Exhaust pipe; 3. Aeration mechanism; 31. Aeration pipe; 32. Aeration pump; 33. First pipe clamp; 4. Drain port; 5. Screen; 6. Baffle; 7. Heating belt; 8. Drain pipe; 81. Second pipe clamp. DETAILED DESCRIPTION

[0026] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0027] It should be noted that the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, apparatus, product or equipment that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or are inherent to these processes, methods, products or equipment.

[0028] The following is combined with Figure 1-Figure 2 This application is described in further detail.

[0029] refer to Figure 1-Figure 2The small organic fertilizer fermentation tank shown includes: a tank body 1 (the tank body can be a flange barrel: the outer shape is cylindrical, wide in the middle and narrow at the upper and lower ends, the maximum diameter of the tank body 1 is 51 cm, the minimum diameter is 40 cm, and the height is 80 cm), an exhaust gas treatment mechanism 2 and an aeration mechanism 3. The top of the tank body 1 is provided with a tank mouth, and a top cover 11 is detachably provided at the tank mouth; the exhaust gas treatment mechanism 2 is used to treat the exhaust gas discharged from the tank body 1; the aeration mechanism 3 is used to aerate the material in the tank body 1; the inner cavity of the tank body 1 is provided with a partition net 5, and the partition net 5 divides the inner cavity of the tank body 1 into two parts, upper and lower. The tank body 1 is provided with a discharge port above the partition net 5, the bottom of the discharge port is flush with the top surface of the partition net 5, and a baffle 6 is inserted at the discharge port. The tank body 1 is provided with a liquid discharge port 4 below the partition net 5. In this way, before adding the material into the tank body 1, the partition net 5 is first fixed to the inside of the tank body 1. In this embodiment, the partition net 5 is fixed to the lower middle part of the tank body 1. The partition net is circular and its diameter is lower than the maximum diameter of the tank body 1. The distance between the partition net 5 and the bottom of the tank body 1 is about 15 cm. At the same time, there is a blockage on the inner wall of the tank body 1 to facilitate the fixation of the partition net 5. Then the material is put into the tank body 1 from the tank mouth, and the material is added from the top of the tank body 1 (the top cover 11 is detachably connected to the tank body 1). During the fermentation of the material, the top cover 11 can be opened for manual mixing and temperature measurement. The discharge port 4 is close to the bottom of the tank body 1. After the fermentation of the material is completed or during the fermentation, the waste liquid generated by the fermentation inside the tank body 1 can be discharged at any time. A baffle 6 is provided at the discharge port (the baffle 6 can be plugged into the tank body 1 from top to bottom). After the fermentation of the material is completed, the discharge port is opened to discharge the fermented material. Since the bottom of the discharge port is flush with the top surface of the partition net 5, it is convenient to discharge the material from the tank body 1, thereby improving the production and processing efficiency.

[0030] refer to Figure 1 As shown, the waste gas treatment mechanism 2 includes a waste gas pipe 21, a waste gas treatment tank 22 and an outlet pipe 23. One end of the waste gas pipe 21 is connected to the waste gas treatment tank 22, and the other end is connected to the tank body 1. Waste gas treatment liquid is provided in the waste gas treatment tank 22. The end of the waste gas pipe 21 is located in the waste gas treatment liquid, and the outlet pipe 23 is provided at the top of the waste gas treatment tank 22. In this way, harmful gases such as hydrogen sulfide and ammonia will be generated during the composting process. The harmful gases are discharged from the tank body 1 into the waste gas treatment tank 22 through the waste gas pipe 21. After passing through the waste gas treatment liquid in the waste gas treatment tank 22 (generally a dilute sodium hydroxide solution), the harmful gases are discharged after being treated or absorbed by the waste gas treatment liquid through the waste gas pipe 21. Most of the harmful gases have a lower density than air. Therefore, the end of the waste gas pipe 21 away from the waste gas treatment tank 22 is provided on the top cover 11. This can ensure that the harmful gases are concentrated on the top of the tank body 1 and discharged through the waste gas pipe 21.

[0031] refer to Figure 1As shown, the aeration mechanism 3 includes an aeration pipe 31 and an aeration pump 32. One end of the aeration pipe 31 is connected to the tank body 1, and the other end is connected to the aeration pump 32. The aeration pump 32 can be turned on and off by setting a timer switch, and the aeration air volume and aeration frequency are adjusted according to the amount of material inside the tank body 1. The aeration pipe 31 is a hose structure, and a first pipe clamp 33 is provided at the hose on the outside of the tank body 1. When the aeration pump 32 is turned on, the first pipe clamp 33 is opened to let in air, and when the aeration pump 32 stops working, the first pipe clamp 33 is closed. On the one hand, this design minimizes internal heat loss, and on the other hand, it is conducive to the internal exhaust gas entering the exhaust gas treatment mechanism 2, and the end of the aeration pipe 31 away from the aeration pump 32 is located below the partition net 5, and the height of the end of the aeration pipe 31 away from the aeration pump 32 is higher than the height of the drain port 4 to prevent waste liquid from flowing back into the aeration pipe 31.

[0032] refer to Figure 1 As shown, a heating belt 7 is provided on the outside of the tank body 1. The location of the heating belt 7 does not require it to cover the entire tank body. It is only provided at the maximum diameter of the tank body 1. The outside of the tank body 1 is wrapped by the heating belt 7. The effective area of the heating belt 7 is not less than 30% of the surface area of the tank body 1 (excluding the upper and lower bottoms). The function of the heating belt 7 is to provide auxiliary heating in the initial stage of fermentation to increase the internal temperature. The heating belt 7 can be turned off in the middle and late stages of fermentation.

[0033] refer to Figure 1 As shown, a drain pipe 8 is provided at the drain port 4 , and a second pipe clamp 81 is provided on the drain pipe 8 , so that the drain pipe 8 can be opened and closed by the second pipe clamp 81 .

[0034] The working principle of the utility model is as follows: before adding the material into the tank body 1, the partition net 5 is first fixed inside the tank body 1, and then the material is put into the tank body 1 from the tank mouth, and the material is added from the top of the tank body 1. The discharge port 4 is close to the bottom of the tank body 1. After the fermentation of the material is completed or during the fermentation, the waste liquid generated by the fermentation inside the tank body 1 can be discharged at any time, and a baffle 6 is provided at the discharge port. After the fermentation of the material is completed, the discharge port is opened to discharge the fermented material. Since the bottom of the discharge port is flush with the top surface of the partition net 5, it is convenient to discharge the material from the tank body 1, thereby improving the production and processing efficiency;

[0035] Furthermore, during use of the present application, since the waste gas in the tank is discharged through the waste gas treatment mechanism 2, the harm to the human body when the worker is stirring is reduced.

[0036] The above are only preferred embodiments of the present application, and the present invention is not limited to the above embodiments. It is understood that other improvements and variations directly derived or imagined by those skilled in the art without departing from the spirit and concept of the present invention should be considered to be included in the scope of protection of the present invention.

Claims

1. A small organic fertilizer fermentation tank, characterized in that, include: A tank body (1), an exhaust gas treatment mechanism (2) and an aeration mechanism (3); the top of the tank body (1) is provided with a tank opening, and a detachable top cover (11) is provided at the tank opening; The waste gas treatment mechanism (2) is used to treat the waste gas discharged from the tank body (1); The aeration mechanism (3) is used to aerate the material in the tank (1); The inner cavity of the tank body (1) is provided with a partition net (5), and the partition net (5) divides the inner cavity of the tank body (1) into two upper and lower parts. The tank body (1) is provided with a discharge port above the partition net (5), and the bottom of the discharge port is flush with the top surface of the partition net (5). A baffle (6) is detachably provided at the discharge port. The tank body (1) is provided with a liquid discharge port (4) below the partition net (5).

2. A small-sized organic fertilizer fermentation tank according to claim 1, characterized in that: The baffle (6) is plugged into the tank body (1) from top to bottom.

3. A small-sized organic fertilizer fermentation tank according to claim 1, characterized in that: The waste gas treatment mechanism (2) comprises a waste gas pipe (21), a waste gas treatment tank (22) and an outlet pipe (23); one end of the waste gas pipe (21) is connected to the waste gas treatment tank (22), and the other end is connected to the tank body (1); waste gas treatment liquid is provided in the waste gas treatment tank (22); the end of the waste gas pipe (21) is located in the waste gas treatment liquid; and the outlet pipe (23) is provided at the top end of the waste gas treatment tank (22).

4. A small-sized organic fertilizer fermentation tank according to claim 3, characterized in that: One end of the exhaust pipe (21) away from the exhaust gas treatment tank (22) is arranged on the top cover (11).

5. A small-sized organic fertilizer fermentation tank according to claim 1, characterized in that: The aeration mechanism (3) comprises an aeration pipe (31) and an aeration pump (32); one end of the aeration pipe (31) is connected to the tank body (1), and the other end is connected to the aeration pump (32).

6. A small-sized organic fertilizer fermentation tank according to claim 5, characterized in that: One end of the aeration pipe (31) away from the aeration pump (32) is located below the partition net (5).

7. A small-sized organic fertilizer fermentation tank according to claim 5, characterized in that: The height of one end of the aeration pipe (31) away from the aeration pump (32) is higher than the height of the liquid discharge port (4).

8. A small-sized organic fertilizer fermentation tank according to claim 5, characterized in that: The aeration pipe (31) is provided with a first pipe clamp (33).

9. A small-sized organic fertilizer fermentation tank according to claim 1, characterized in that: The outer side of the tank body (1) is provided with a heating belt (7).

10. A small organic fertilizer fermentation tank according to claim 9, characterized in that: A liquid discharge pipe (8) is provided at the liquid discharge port (4), and a second pipe clamp (81) is provided on the liquid discharge pipe (8).