Modularized aluminum alloy wall framework and building comprising same

Through the design of modular aluminum alloy wall skeletons and the standardized combination of rods and connecting blocks, the problem of insufficient modular skeletons in existing aluminum alloy buildings is solved, and rapid installation and reuse are achieved to meet a variety of building needs.

CN223189874UActive Publication Date: 2025-08-05CHANGZHOU HANGONG PRECISION AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421726869.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-08-05
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The wall skeleton design in existing aluminum alloy buildings lacks modularity, the profile cannot be reused many times, the installation is complex and not reliable, and it cannot meet different building needs.

Method used

The modular aluminum alloy wall skeleton design is adopted, including floor modules, exterior wall modules and connecting blocks. There are process holes on the rods, and a stable structure is formed through the connection blocks. The rods and connecting blocks adopt standard design to simplify the installation process.

Benefits of technology

It realizes rapid disassembly and reuse of wall skeletons, reduces installation difficulty, adapts to the needs of different building thicknesses and heights, and improves structural stability and standardization.

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Abstract

The utility model discloses a modularized aluminum alloy wall framework and a building comprising the modularized aluminum alloy wall framework. The modularized aluminum alloy wall framework comprises floor modules, outer wall modules and a plurality of connecting blocks. The floor module and the outer wall module are respectively formed by splicing a plurality of rod pieces with the same cross sections in the respective modules, any surface of each rod piece is provided with an auxiliary hole, the connecting block is of a hexahedron structure, each surface of the connecting block is provided with a threaded hole, and the connecting block is provided with a through hole. Adjacent rod pieces in the floor modules and the outer wall modules are connected through connecting blocks; the rod pieces of the floor modules are connected with the rod pieces of the outer wall modules through the connecting blocks. The floor modules and the outer wall modules are formed by the rod pieces and the connecting blocks, the auxiliary holes for installation are formed in the rod pieces in advance, the house can be formed only by splicing the rod pieces in sequence on site, punching and hoisting tools are not needed, and disassembly and assembly are convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of building decoration, in particular to a modular aluminum alloy wall frame and a building comprising the same. Background Art

[0002] Due to the defects of reinforced concrete decoration, such as heavy weight, complicated process, formaldehyde hazard after decoration, and inability to be recycled, modern buildings have gradually begun to use lightweight and efficient aluminum alloy buildings in many fields. Aluminum alloy buildings are light in weight and easy to install, and can be used outdoors, in exhibitions, on construction sites, or in remote areas. However, modern aluminum alloy buildings still have the following defects:

[0003] (1) Buildings are primarily constructed of wall panels, lacking sufficient skeleton support and resulting in unstable structures. Therefore, the focus of modern aluminum alloy buildings remains on how to quickly assemble wall panels. For example, the aluminum alloy wall disclosed in Patent No. CN201920712950.5 does not mention the skeleton structure, but only discloses a splicing structure for aluminum alloy plates. The modular building system disclosed in Patent No. CN201880061657.5 also utilizes a composite panel design to enable rapid construction of a building.

[0004] (2) The design of the wall frame is not reusable, the material types are too many, the on-site installation is difficult, the overall modularity is poor, and standard plates and profiles cannot be used in large quantities. Taking the aluminum alloy light steel house disclosed in patent number CN202122491854.2 as an example, the patent discloses a fast-building skeleton structure, but the skeleton form is relatively simple, and each surface of the skeleton basically adopts a different splicing structure. A large number of profiles are required, and it is impossible to use a modular approach to build higher floors or more horizontal houses.

[0005] The wall frame is the support of the building. In some outdoor venues, the strength of the building may be improved by strengthening the panel structure or changing the splicing method. However, in exhibition venues, transparent glass walls are sometimes needed to display products. In this case, the building mainly relies on the wall frame for support. The traditional method can only use steel bar welded frames, which are very inconvenient to disassemble and assemble, and the materials cannot be reused. Therefore, it is necessary to design a modular aluminum alloy wall frame that is easy to disassemble and assemble, can be reused, and has universal materials in various situations. Utility Model Content

[0006] In order to solve the technical problems in the existing aluminum alloy buildings that there are few reinforcement designs for the wall frames, the frames are not modular, and the profiles cannot be reused multiple times, the utility model provides a modular aluminum alloy wall frame and a building containing the same to solve the above problems.

[0007] The utility model proposes a modular aluminum alloy wall skeleton, comprising a floor module, an exterior wall module and a plurality of connecting blocks; the floor module and the exterior wall module are respectively formed by splicing a plurality of rods with the same cross-section in their respective modules, and any surface of the rods is provided with process holes; the connecting blocks are hexahedral structures, and each surface of the connecting blocks is provided with threaded holes; the floor module and the exterior wall module are respectively connected to adjacent rods in their respective modules through the connecting blocks; the rods of the floor module are connected to the rods of the exterior wall module through the connecting blocks.

[0008] Furthermore, the connecting blocks include intermediate connecting blocks and end connecting blocks. The intermediate connecting blocks are evenly arranged inside the rods along the length direction of the rods. The rods located in the middle of the floor modules and the exterior wall modules are connected to the end faces of adjacent rods through the intermediate connecting blocks; the end connecting blocks connect the end faces of multiple adjacent rods.

[0009] Furthermore, the floor module and the exterior wall module are respectively composed of one or more identical rectangular units in their respective modules, and the top corners of each rectangular unit are connected to end connection blocks.

[0010] Furthermore, the common sides of two adjacent rectangular units in the same module share the same rod.

[0011] Furthermore, the process holes on the rod include several groups of mounting holes located at the end faces at both ends of the rod in the length direction and evenly distributed along the length direction of the rod, and the connecting block is connected to the adjacent rod through the mounting holes.

[0012] Furthermore, the thickness of the connecting block and the thickness of each rod are the same.

[0013] Furthermore, the end connection block is a cubic structure, and the side length of the end connection block is the same as the thickness of each rod.

[0014] Furthermore, the distance between the center of the mounting hole and one of the edges of the rod is equal to half the thickness of the rod.

[0015] Furthermore, the process holes on the rod also include hollow holes located between two adjacent groups of mounting holes, and schematic holes are set on the periphery of the hollow holes.

[0016] Furthermore, the width of the rod in the exterior wall module is greater than or equal to the thickness of the rod; the floor module includes a ground module and a top module, and the width and thickness of the rods in the ground module and the top module are equal.

[0017] Furthermore, the floor module also includes an intermediate module located between adjacent floors, the width of the rod in the intermediate module is greater than the thickness of the rod, and when the thickness of the exterior wall module is greater than the thickness of the rod, the cross-section of the rod in the intermediate module is the same as the cross-section of the rod of the outer frame of the exterior wall module.

[0018] Furthermore, when the thickness of the exterior wall module is greater than the thickness of the rod, the length and width of the cross-section of the rod in some rectangular units are the same, and the rods are arranged side by side and spaced apart along the thickness direction of the exterior wall module.

[0019] Furthermore, when the thickness of the exterior wall module is equal to the thickness of the rod, the horizontal outer frame connecting the exterior wall modules of adjacent floors shares the rod with the floor module; when the thickness of the exterior wall module is greater than the thickness of the rod, the intermediate module is connected to the side of the rod of one of the exterior wall modules, and the horizontal outer frame connecting the exterior wall modules of adjacent floors is connected at its corners using corner blocks.

[0020] Furthermore, the rod includes a long rod and a short rod, the length of the long rod in the floor module is the same as the length of the long rod in the exterior wall module, and the length of the short rod is equal to the difference between the distance between adjacent mounting holes in the length direction and the thickness of the rod.

[0021] Furthermore, the floor modules and the exterior wall modules form a single-room house structure, the common sides of the floor modules in two adjacent single-room house structures share a common rod, and the common surfaces of the two adjacent single-room house structures share a common exterior wall module.

[0022] Furthermore, tensioners are installed at the diagonals of some rectangular units of the exterior wall module.

[0023] The present invention also provides a building, comprising the modular aluminum alloy wall frame described above and wall panels installed on the inner side and / or outer side of the exterior wall modules in the modular aluminum alloy wall frame.

[0024] Furthermore, the outer peripheral surface of the wall panel is provided with a notch, a hook that can be inserted into the notch is fixed at the process hole of the rod, and a light-blocking strip is connected to the notch between adjacent decorative panels.

[0025] Furthermore, the hook includes a vertical hook that passes through vertically and a horizontal hook that passes through horizontally. Several hooks are fixed on the frame, and each hook is symmetrically provided with a vertical hook and / or a horizontal hook. The hooks are arranged on the long rods that form the rectangular units in the exterior wall module, and each hook is connected to the slots of adjacent wall panels.

[0026] Furthermore, a long strip hook bent upward is fixed on the horizontal rod of the exterior wall module, and a second fixing buckle hung on the long strip hook is fixed on the surface of the wall panel.

[0027] Furthermore, the exterior wall module is provided with a first fixing buckle, and the horizontal ends of the wall panel respectively have a first bending portion and a second bending portion protruding outward and extending in the up and down directions. The first bending portion of the adjacent wall panel is buckled outside the second bending portion, and the first fixing buckle is buckled outside the first bending portion and is located between the first bending portion and the second bending portion.

[0028] Furthermore, insulation boards are filled between adjacent rods in the modular aluminum alloy wall frame, and the thickness of the rods is the same as that of the insulation boards.

[0029] The beneficial effects of the utility model are:

[0030] (1) The utility model adopts rods and connecting blocks to form floor modules and exterior wall modules. The rods are pre-opened with process holes for installation. On site, the house can be assembled by simply connecting the rods in sequence. There is no need to use drilling and lifting tools, and the assembly and disassembly is convenient.

[0031] (2) The rods of the floor modules and exterior wall modules in the present invention are of only two types of profiles, short rods and long rods, and the rods have obvious installation holes. Construction workers can quickly find the required profiles and splice them at the corresponding holes. The technical level of the construction workers is not high. In addition, due to the modular design, the parts are standardized and can be reused to build different buildings. Multiple single modules can be spliced to form various required house structures.

[0032] (3) The building described in the present invention has the characteristics of common sides for floors, common sides for exterior walls, and common sides for internal units of modules, so that the center distance of each module remains consistent. When the floor modules and exterior wall modules adopt uniform standard profiles, the wall skeleton formed can also be installed with standard wall panels. The structure of the components and the installation method are highly standardized, which enables the rapid disassembly, assembly, and reconstruction of the building.

[0033] (4) The present invention has a similar modular design for both thin and thick walls. Only minor improvements need to be made at the connection between the floor module and the exterior wall module, which can realize the arbitrary assembly of buildings of different thicknesses, heights, and volumes. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0035] Figure 1 This is a three-dimensional diagram of a specific embodiment of the modular aluminum alloy wall frame described in the present utility model;

[0036] Figure 2 It is a schematic diagram of a rectangular unit in the floor module of the present invention;

[0037] Figure 3 It is a schematic diagram of a rectangular unit in the exterior wall module of the present invention;

[0038] Figure 4 It is a schematic diagram of the shared edges of adjacent rectangular units in the floor module of the present invention;

[0039] Figure 5 It is a schematic diagram of adjacent exterior wall modules and exterior wall modules sharing a common edge with an intermediate module in the present invention;

[0040] Figure 6 This is a schematic diagram of the connection between the middle module and one side of the exterior wall module in a thick wall building;

[0041] Figure 7 This is a schematic diagram of the connection between the middle module and two adjacent side exterior wall modules in a thick wall structure;

[0042] Figure 8 This is a three-dimensional diagram of a specific embodiment of the modular aluminum alloy wall frame described in the present utility model;

[0043] Figure 9 yes Figure 8 Enlarged view of point a in the middle;

[0044] Figure 10 This is a three-dimensional diagram of a specific embodiment of the modular aluminum alloy wall frame described in the present utility model;

[0045] Figure 11 This is a three-dimensional diagram of a specific embodiment of the modular aluminum alloy wall frame described in the present utility model;

[0046] Figure 12 It is a three-dimensional diagram of a specific embodiment of a modular aluminum alloy wall frame for outdoor use;

[0047] Figure 13 This is a schematic diagram of installing a tensioner in a thick wall;

[0048] Figure 14 yes Figure 13 Enlarged view of point b in the middle;

[0049] Figure 15 It is a partial schematic diagram of a tensioner using a chain as a flexible pull rope;

[0050] Figure 16 This is a schematic diagram of installing a tensioner in a thin wall;

[0051] Figure 17 yes Figure 16 Enlarged image of point c in the middle;

[0052] Figure 18 This is a schematic diagram of a module with a center distance of 3000mm;

[0053] Figure 19 This is a schematic diagram of a module with a center distance of 1000mm;

[0054] Figure 20 This is a schematic diagram of the first connection method between the wall panel and the frame;

[0055] Figure 21 yes Figure 20 A perspective view of a specific embodiment of the middle hook;

[0056] Figure 22 yes Figure 20 Schematic diagram of the partial coordination between the hook and the wall panel in the manner shown;

[0057] Figure 23 yes Figure 20 A side view of the illustrated method;

[0058] Figure 24 This is the side view of the second connection method between the wall panel and the frame;

[0059] Figure 25 yes Figure 24 A partial enlarged view of the method shown;

[0060] Figure 26 It is a schematic diagram of a specific implementation of the wall structure in the present utility model;

[0061] Figure 27 yes Figure 26 Enlarged view of point d in the middle.

[0062] In the figure, 1, ground module, 2, exterior wall module, 3, middle connecting block, 4, end connecting block, 5, single room structure, 6, mounting hole, 7, hollow hole, 8, schematic hole, 9, inclined roof, 10, top module, 11, middle module, 12, corner block, 13, tensioner, 1301, mounting frame, 13011, arc groove, 13012, arc block, 1302, flexible pull rope, 1303, locking piece, 1 304. Fixing hole, 1305. Pull hook, 1306. Pull ring, 1307. Hinge hole, 14. Wall panel, 15. Notch, 16. Vertical hook, 17. Light shield, 18. Horizontal hook, 19. Long hook, 20. Second fixing buckle, 21. First fixing buckle, 22. First bending part, 23. Second bending part, 24. Insulation board, 25. Long rod, 26. Short rod, 27. Rectangular unit, 28. Hook. DETAILED DESCRIPTION

[0063] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0064] like Figure 1-Figure 3As shown, a modular aluminum alloy wall skeleton includes a floor module, an exterior wall module 2 and a plurality of connecting blocks; the floor module and the exterior wall module 2 are respectively formed by splicing a plurality of rods with the same cross-section in their respective modules, that is, the cross-sections of the rods spliced together in the floor module are the same, and the rods with the same cross-sections are butted together to ensure the flatness of the surface of the floor module. Similarly, the cross-sections of the rods spliced together in the exterior wall module 2 are the same to ensure the flatness of the surface of the exterior wall module 2. However, the floor module and the exterior wall module 2 can respectively use rods with different cross-sections. In a preferred embodiment, the cross-sections of the rods used in the two modules are also the same, which is conducive to the modular design of components.

[0065] Each surface of the rods is provided with a threaded hole. The connecting block is a hexahedron with threaded holes on each surface. The floor modules and exterior wall modules 2 are connected to adjacent rods within each module through the connecting blocks. The rods of the floor modules are connected to the rods of the exterior wall modules 2 through the connecting blocks. In other words, the rods are connected to each other through the threaded holes in the connecting blocks and the threaded holes in the adjacent rods. Preferably, the thickness of each rod and the connecting block is the same.

[0066] The floor module is the horizontal structure of the house, including the ground and the horizontal top surface. For multi-story houses, it also includes the middle floor. The exterior wall module 2 is the vertical structure of the house, including the four walls of the house. For multiple adjacent rooms, it also includes the walls separating adjacent rooms.

[0067] The connection blocks include a middle connection block 3 and an end connection block 4. Figure 2 As shown, intermediate connecting blocks 3 are evenly spaced within the rods along their lengths. Rods located in the middle of the floor modules and exterior wall modules 2 are connected to the end faces of adjacent rods via intermediate connecting blocks 3. End connecting blocks 4 connect the end faces of multiple adjacent rods. As the name suggests, intermediate connecting blocks 3 are installed inside one rod and connect to the end of another rod, meaning that two rods are connected edge-to-end, while end connecting blocks 4 are used for end-to-end connections.

[0068] The floor module and the exterior wall module 2 are respectively composed of one or more identical rectangular units 27 in their respective modules, and the top corners of each rectangular unit 27 are connected to an end connection block 4 (such as Figure 2 and Figure 3The intermediate connecting blocks 3 are located within these rectangular units 27 and are used to further separate the rectangular units 27 using shorter profiles to improve structural stability. Each rectangular unit 27 is formed by four longer rods connected by end connecting blocks 4. The longer rods 25 determine the profiles and wall panel 14 dimensions used in each module. That is, each rectangular unit 27 corresponds to a wall panel 14. Therefore, the longer rods 25 can be selected based on the standardized design of profiles in the construction industry. Once their dimensions are determined, the components of the entire building can be standardized. For the installation of the rods within the rectangular units 27, appropriate profiles can be selected based on the hole positions on the rods.

[0069] For the connection of adjacent rectangular units 27, the prior art mostly adopts direct splicing of rectangular units 27 and rectangular units 27, that is, the rectangular units 27 do not share a common edge, and rods are used at the common edges of the two, resulting in repeated rods in the middle part, which cannot achieve structural symmetry and the center of gravity of the structure will be offset. In addition, the installation method cannot be standardized. Each rectangular unit 27 needs to be installed separately and then spliced, which inevitably requires the use of lifting equipment, increasing the difficulty of installation. Therefore, the present invention preferably uses the same rod (such as Figure 4 As shown), the structure is symmetrical. During installation, adjacent rods only need to be spliced in sequence without the need for lifting equipment, making construction more convenient.

[0070] The same applies to adjacent modules and adjacent rooms. When a house has a multi-story structure, the common edges of adjacent exterior wall modules 2 also share rods, which can ensure the consistency of floor thickness. The floor modules and exterior wall modules 2 form a single-room house structure 5. When multiple single-room house structures 5 are arranged side by side, the common edges of the floor modules of two adjacent single-room house structures 5 share rods, and the common surfaces of two adjacent single-room house structures 5 share exterior wall modules 2, thereby ensuring the consistency of wall thickness. Figure 4 and Figure 5 In the exploded diagram shown, the common edges of adjacent rectangular units 27, the coplanar and colinear parts of adjacent modules are represented by dotted lines, that is, Figure 4 and Figure 5 The “common edge” marked in the figure is used to achieve modular design with the least amount of material and ensure the integrity of each module.

[0071] In addition, the above-mentioned co-edge and co-planar design is also conducive to the standardized design of parts, which is related to the standard sizes of profiles and plates, such as Figure 18As shown, when the rod length is 2920 mm and the connecting block thickness is 80 mm, the center distance of each rectangular unit 27 is 3000 mm. When a common edge design is adopted, the center distances of adjacent rectangular units 27 are the same, and the starting points are connected. The same plate material can be used for splicing on the surface of the skeleton, which will be described in detail in the following specific embodiments.

[0072] In order to facilitate the rapid splicing of rods, such as Figure 3 As shown, the process holes on the rods include several groups of mounting holes 6 located at both ends of the rods along their length and evenly distributed along the length of the rods. The connecting blocks are connected to adjacent rods via the mounting holes 6. The mounting holes 6 in the middle of the rods along their length connect to the middle connecting block 3, while the mounting holes 6 at the ends of the rods connect to the end connecting blocks 4. The even distribution of the mounting holes 6 ensures uniform stress distribution in the structure and reduces the number of rod types. In the further design, the process holes on the rod also include a hollow hole 7 located between two adjacent groups of mounting holes 6. A schematic hole 8 is set on the periphery of the hollow hole 7. The hollow hole 7 is large in size, which can reduce the weight of the rod and facilitate threading when installing the tensioner 13 inside the wall. The schematic hole 8 surrounds the hollow hole 7 and can be used as a mounting hanger. It can also facilitate construction personnel to quickly find points and distinguish the mounting holes 6 from the schematic holes 8. As shown in the figure, in the middle of the rod, the schematic holes 8 are evenly distributed around the hollow hole 7, and the mounting hole 6 is far away from the schematic hole 8 and the hollow hole 7. These arrangements are uniform in the length direction, and the hole positions are easy to distinguish.

[0073] In the present invention, the thickness of a rod is the minimum of its three side dimensions. Therefore, the connecting blocks are formed with the thickness of the rod as their surface, ensuring that they do not protrude from the rod surface. In a preferred embodiment, the end connecting blocks 4 are cubic structures, with the side lengths of the end connecting blocks 4 being the same as the thickness of each rod. In further designs, the distance between the center of the mounting hole 6 and one of the edges of the rod is equal to half the rod thickness. When the width of a rod is greater than its thickness, the end connecting blocks 4 and the middle connecting blocks 3 can be installed along the edge of the rod.

[0074] In the case of the same cross-sectional dimensions, the present invention preferably divides all rods into two types, including long rods 25 and short rods 26. The length of the long rods 25 in the floor module is the same as that of the long rods 25 in the exterior wall module 2, and the length of the short rods 26 is equal to the difference between the distance between adjacent mounting holes 6 in the longitudinal direction and the thickness of the rod. Where the long rods 25 and the end connecting blocks 4 are sequentially connected to form rectangular units 27, multiple long rods 25 can be connected parallel to the mounting holes 6 within the rectangular units 27, and then short rods 26 are connected perpendicularly to the mounting holes 6. Typically, the long rods 25 use the same specifications and dimensions, and the size of the long rods 25 determines the size of each rectangular unit 27. Each rectangular unit 27 corresponds to a plate. Therefore, as long as the same long rods 25 are uniformly used, the uniformity of the building can be ensured. The length of the short rods 26 connected between the long rods 25 can be selected according to actual conditions. Due to the uniform arrangement of the mounting holes 6, the types of short rods 26 can also be specified, thereby achieving standardization of components.

[0075] For a single-story house structure (mainly indoors), the floor module includes a ground module 1 and a top module 10. The ground module 1 and the top module are usually constructed with thin rods, that is, the width and thickness of the rods in the ground module 1 and the top module 10 are equal. When used outdoors, such as Figure 12 As shown, a sloping roof 9 is built above the top module 10. The sloping roof 9 mainly serves as a drainage device and is welded obliquely to the top module 10 using rods.

[0076] For multi-story building structures, such as Figures 8-12 As shown, the floor module also includes an intermediate module 11 located between adjacent floors. The intermediate module 11 has high requirements for weight and sound insulation, and is usually built with thick rods. The width of the rods in the intermediate module 11 is greater than the thickness of the rods. The width of the rods is the thickness of the intermediate module 11. When the thickness of the exterior wall module 2 is greater than the thickness of the rods, the cross-section of the rods in the intermediate module 11 is the same as the cross-section of the rods in the outer frame of the exterior wall module 2. That is, for the thick walls of a multi-story building structure, the thickness of the exterior wall is the same as the thickness of the intermediate module 11. When the superstructure is only used for decoration, that is, a false building (such as Figure 8 As shown), the middle module 11 connecting the false building can also be constructed with thin rods, the same as the ground module 1. In addition, since some areas in the outer wall need to be installed with tensioners 13 to strengthen the wall strength, when the thickness of the outer wall module 2 is greater than the thickness of the rod, the length and width of the cross section of the rod in some rectangular units 27 are the same, and are arranged side by side and spaced apart along the thickness direction of the outer wall module 2, as shown. Figure 11 and Figure 13 That is, two thin rods are usually arranged side by side in the rectangular unit 27 where the tensioner 13 is installed, and a gap is left between the two thin rods for the tensioner 13 to pass through. The structure of the tensioner 13 is described below.

[0077] The above description is for the common edge design when connecting the same modules (floor modules or exterior wall modules 2). For the connection between the floor module and the exterior wall module 2, there are different connection methods for thick walls and thin walls:

[0078] like Figure 8 and Figure 9 As shown, for thin-walled buildings, where the thickness of the exterior wall modules 2 is equal to the thickness of the rods, the horizontal outer frame connecting the exterior wall modules 2 on adjacent floors shares the rods with the floor modules. When the floor modules are the ground modules 1 and the top modules 10, the cross-sectional length and width of the rods in the floor modules are identical, both equal to the rod thickness. Therefore, the horizontal outer frame of the exterior wall modules 2 can share the rods with the floor modules, and the thickness of the two modules is equal. When the floor modules are the middle modules 11, the rods of the floor modules are arranged vertically in the width direction, increasing the floor thickness. Since the thickness of the floor modules is horizontal, the horizontal outer frame of the exterior wall modules 2 can also share the rods with the floor modules.

[0079] like Figure 6 and Figure 7 As shown, for buildings with thick walls, that is, when the thickness of the exterior wall modules 2 is greater than the thickness of the rods, the intermediate modules 11 and the exterior wall modules 2 no longer share rods. Specifically, the intermediate modules 11 are connected to the side of the rods of one exterior wall module 2, and the horizontal outer frames connecting the exterior wall modules 2 on adjacent floors are connected at their corners using corner blocks 12. In other words, the intermediate modules 11 are on the inside of the exterior wall modules 2. However, the ground modules 1 and the top modules 10 can share rods with the exterior wall modules 2. Specific embodiment:

[0081] The standard size of the plate is whole meter, and there are two standard cross-sectional sizes of the rods. The cross-sectional size of the rods for thick walls is 250mm*80mm, and the cross-sectional size of the rods for thin walls is 80mm*80mm. The size of the end connecting block 4 is 80mm*80mm*80mm, and the size of the middle connecting block 3 is 80mm*80mm*80mm or 250mm*80mm*80mm.

[0082] The specific embodiment of the utility model uses 250mm*80mm cross-section aluminum beams and 80mm*80mm cross-section aluminum beams as main rods, and 1000mm as the module unit. Figure 18 As shown, when the length of the long rod 25 is 2920 mm, the center distance after forming a rectangular unit 27 is 3000 mm. Figure 19 As shown, when the length of the long rod 25 is 920 mm, the center distance after forming a rectangular unit 27 is 1000 mm.

[0083] Here are some common skeleton structures:

[0084] like Figure 8 As shown, the entire structure is constructed using 80mm*80mm cross-section aluminum beams. It is a two-story building structure with thin walls and thin floors. The second floor can be used as a false floor and has no practical use. The ground module 1 is composed of four rectangular units 27, and the middle module 11 and each exterior wall module 2 are also composed of four rectangular units 27. Long rods 25 are used to separate each rectangular unit 27. The end connection blocks and the middle connection blocks 3 are also of the same shape. The entire skeleton structure only needs two parts (a long rod 25 and a connection block) to be constructed. The long rod 25 is selected to be 2920mm long. The center distance of each rectangular unit 27 in the length and width direction of its exterior wall module 2 is 3000mm. The surface can be installed with regular-sized wall panels 14 in sequence, and only the top corners need to be hemmed at the end.

[0085] like Figure 10 The two-story building structure shown has thin walls, with the second floor being the actual occupied floor. Therefore, thicker rods are used for the middle module 11, while thinner rods are used for the ground module 1, the ceiling module, and the exterior wall modules 2. The cross-sectional dimensions of the rods for the middle module 11 are 250mm by 80mm, and the thickness is 250mm. The middle module 11 shares rods with the horizontal outer frames of the upper and lower exterior wall modules 2, with the 80mm thickness of the rods corresponding to the thickness of the exterior wall modules 2. As can be seen from the figure, the entire skeleton structure uses only five components: long rods 25 with a cross-section of 250mm by 80mm, short rods 26 with a cross-section of 250mm by 80mm, long rods 25 with a cross-section of 80mm by 80mm, connecting blocks with a cross-section of 80mm by 80mm by 80mm, and a middle connecting block 3 with a cross-section of 250mm by 80mm by 80mm. The long rods 25 are still 2920mm long. The center-to-center distance between each rectangular unit 27 is the same as in the aforementioned building, and the board materials used are also the same.

[0086] like Figure 11 As shown, it is a two-layer thick wall building structure, the second layer of which is the actual usable floor. The ground module 1 is constructed with a long rod 25 with a cross-section of 80mm*80mm and a short rod 26 with a cross-section of 80mm*80mm. The top module 10 is constructed with a long rod 25 with a cross-section of 250mm*80mm. The middle module 11 is constructed with a long rod 25 with a cross-section of 250mm*80mm and a short rod 26 with a cross-section of 250mm*80mm. The outer frame of each rectangular unit 27 in the exterior wall module 2 is constructed with a long rod 25 with a cross-section of 250mm*80mm, and the long rod 25 with a cross-section of 80mm*80mm is used inside the rectangular unit 27. Therefore, the entire skeleton is constructed with four types of rods and some connecting blocks and corner blocks 12.

[0087] The floor modules can be extended horizontally to form multiple single-room house structures.

[0088] The above building types are mainly used for indoor use. When used outdoors, drainage problems in rainy weather need to be considered. Usually, a sloping roof 9 is installed, such as Figure 12 shown.

[0089] The structure of the tensioner 13:

[0090] like Figure 13 and Figure 16 As shown, the tensioner 13 is two cross-arranged diagonal bracing assemblies, each diagonal bracing assembly includes two mounting frames 1301 and at least two sections of flexible pull ropes 1302. Usually, only two flexible pull ropes 1302 are required. The two mounting frames 1301 are fixed at two relative top corners of the rectangular unit 27; adjacent flexible pull ropes 1302 are connected by locking members 1303, and the flexible pull ropes 1302 at both ends are respectively connected to the mounting frames 1301; the locking members 1303 are used to adjust the distance between two adjacent sections of flexible pull ropes 1302, thereby adjusting the total length of the diagonal bracing assembly.

[0091] The two diagonal bracing assemblies are arranged crosswise, thereby improving the original rectangular wall frame into four triangular structures. Compared with the rectangular structure, the triangular structure has better stability and is less prone to shaking. The two diagonal bracing assemblies can cooperate with each other and restrict each other. The installation is convenient and quick, and the tightness can be adjusted at any time through the locking piece 1303 to achieve good cooperation between the two diagonal bracing assemblies.

[0092] The locking member 1303 can be realized by two screws and a positive and negative brace connecting the two screws. The two ends of the positive and negative brace have internal threads with opposite spiral directions. When the positive and negative brace is rotated, the screws at both ends can be pulled closer or moved away at the same time.

[0093] Mounting bracket 1301 is secured to two adjacent rods of rectangular unit 27. Mounting bracket 1301 includes fixing holes 1304 for connecting to flexible drawstrings 1302. Ideally, fixing holes 1304 are located on diagonals of rectangular unit 27. However, in actual installation, due to assembly and processing errors, the forces acting on rectangular unit 27 may not be symmetrical. Therefore, the diagonal brace assembly must select the appropriate connection point or direction for flexible drawstrings 1302 based on the actual measured forces. Therefore, an adjustable connection between flexible drawstrings 1302 and mounting bracket 1301 is preferred.

[0094] A specific embodiment of the mounting frame 1301: Figure 14 and Figure 15As shown, mounting bracket 1301 is provided with an arcuate groove 13011 centered at the top corner of rectangular unit 27. A curved block 13012 is fixed to one side of mounting bracket 1301. Curved block 13012 has several fixing holes 1304. Flexible pull cord 1302 passes through curved groove 13011 and connects to one of the fixing holes 1304. Flexible pull cord 1302 can be connected to different fixing holes 1304 based on installation requirements, allowing the brace assembly to form a specified tilt angle. The curved block 13012 can also be adjusted to adjust the installation angle, allowing fixing holes 1304 to reach different positions.

[0095] The flexible pull rope 1302 can be made of metal wire or chain. The flexibility of the chain is poor, and it is preferably connected to the fixing hole 1304 through the hook 1305 (such as Figure 15 shown).

[0096] Another specific embodiment of the mounting frame 1301: Figure 17 As shown, a pull ring 1306 is fixed to the end of the flexible pull rope 1302 connected to the mounting frame 1301, and the pull ring 1306 has a hinge hole 1307 hinged to the fixing hole 1304. At this time, the angle of the diagonal bracing assembly can be adaptively adjusted without changing the position of the fixing hole 1304, making installation more convenient.

[0097] The present invention further provides a building comprising the modular aluminum alloy wall frame described above and wall panels 14 mounted on the inner and / or outer sides of the exterior wall modules 2 in the modular aluminum alloy wall frame. The wall panels 14 may be decorative panels, aluminum alloy wall panels, glass or granite wall panels, etc.

[0098] The wall panel 14 and the modular aluminum alloy wall frame can be connected in the following three ways, but are not limited to them.

[0099] Method 1:

[0100] like Figure 20-23 As shown, the outer surface of the wall panel 14 is provided with notches 15. Hooks that fit into these notches 15 are fixed to the process holes of the rods. Light-blocking strips 17 are connected to the notches 15 between adjacent decorative panels. The hooks are small, and several are distributed along the frame. During installation, the hooks are attached to all four sides of the wall panel 14 to secure it. Since each rectangular unit 27 corresponds to a wall panel 14, the hooks are primarily located at the edges of the rectangular units 27.

[0101] In further design, Figure 22As shown, the hook includes a vertical hook 16 that passes through vertically and a horizontal hook 18 that passes through horizontally. A number of hooks 28 are fixed to the frame, and each hook 28 is symmetrically provided with a vertical hook 16 and / or a horizontal hook 18. The hooks 28 are arranged on the long rod 25 that encloses the rectangular unit 27 in the exterior wall module 2. Each hook 28 is connected to the notch 15 of the adjacent wall panel 14. The vertical hook 16 is used to hook the notch 15 on the vertical side, and the horizontal hook 18 is used to hook the notch 15 on the horizontal side. The hook is a bent metal sheet, and the metal sheet is fixed to the long rod 25 through a wooden pad. The wooden pad and multiple metal sheets form a hook 28, and each metal sheet is only provided with a vertical hook 16 or a horizontal hook 18.

[0102] The number of metal sheets in the same hook 28 is related to the position of the hook 28. The hook 28 on the long rod 25 between two adjacent wall panels 14 is arranged with four metal sheets (such as Figure 22 As shown), four metal sheets can connect two adjacent wall panels 14. The hook 28 at the edge of the frame is provided with three metal sheets, for example, the hook 28 at the top is provided. Figure 21 As shown, two of the three metal sheets are provided with horizontal hooks 18 and the other is provided with vertical hooks 16.

[0103] The advantage of this method is that the wall panel 14 can be installed on both sides without having to identify the sides. The disadvantage is that the hook 28 is relatively small, and multiple hooks 28 need to be provided for each wall panel 14. The hooks 28 are installed through wooden pads, which requires on-site positioning. Notches 15 are also required around the wall panel 14, which is difficult to process and complicated to install.

[0104] Method 2:

[0105] like Figure 24 and Figure 25 As shown, an upwardly bent long strip hook 19 is fixed on the horizontal rod of the exterior wall module 2 , and a second fixing buckle 20 hung on the long strip hook 19 is fixed on the surface of the wall panel 14 .

[0106] The advantage of this method is that the installation speed is fast, and the long strip hook 19 can extend to the entire wall surface. During installation, you only need to buckle the second fixing buckle 20 on the long strip hook 19 from top to bottom. The disadvantage is that: since holes need to be punched on the wall panel 14 to install the second fixing buckle 20, the wall panel 14 cannot be installed on both sides, and installation errors need to be prevented.

[0107] Method 3:

[0108] like Figure 26 and Figure 27As shown, the exterior wall module 2 is provided with a first fixing buckle 21, and the horizontal ends of the wall panel 14 respectively have a first bending portion 22 and a second bending portion 23 protruding outward and extending in the up and down directions. The first bending portion 22 of the adjacent wall panel 14 is buckled outside the second bending portion 23, and the first fixing buckle 21 is buckled outside the first bending portion 22 and is located between the first bending portion 22 and the second bending portion 23.

[0109] The first bend 22 is L-shaped, and the second bend 23 has the same angle as the first fixing buckle 21, but a greater angle than the first bend 22, making it easier for both to snap the first bend 22 into place. At the same time, the first fixing buckle 21 can be stretched outward to abut against the end of the second bend 23, achieving an interference fit between the first fixing buckle 21 and the wall panel 14. During installation, adjacent wall panels 14 can be butted sideways. This method, as it provides no vertical support for the wall panels 14, is primarily suitable for lightweight aluminum alloy panels.

[0110] For buildings that need to have thermal insulation functions, insulation boards 24 can also be filled between adjacent rods in the modular aluminum alloy wall frame. The thickness of the rods is the same as that of the insulation boards 24 to ensure the levelness of the wall surface. Figure 26 The wall structure shown is a wall structure in which an aluminum alloy plate is used on the outside, a decorative plate is used on the inside, and an insulation plate 24 is arranged in the middle.

[0111] In the description of the present invention, it should be understood that the terms "center", "length", "width", "thickness", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0112] In addition, the terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0113] In this specification, the schematic representations of the terms do not necessarily refer to the same embodiment. Moreover, the specific features, structures, materials or characteristics described can be combined in any suitable manner in any one or more embodiments.

[0114] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A modular aluminum alloy wall frame, characterized by: It includes floor modules, exterior wall modules and several connection blocks; The floor modules and exterior wall modules are respectively formed by splicing a number of rods with the same cross-section in their respective modules. Process holes are provided on any surface of the rods. The connecting blocks are hexahedral structures, and threaded holes are provided on each surface of the connecting blocks. The floor modules and exterior wall modules are respectively connected to adjacent rods in their respective modules through the connecting blocks; the rods of the floor modules are connected to the rods of the exterior wall modules through the connecting blocks.

2. The modular aluminum alloy wall frame according to claim 1, characterized in that: The connecting blocks include intermediate connecting blocks and end connecting blocks. The intermediate connecting blocks are evenly arranged inside the rods along the length direction of the rods. The rods located in the middle of the floor modules and the exterior wall modules are connected to the end faces of the adjacent rods through the intermediate connecting blocks; the end connecting blocks connect the end faces of multiple adjacent rods.

3. The modular aluminum alloy wall frame according to claim 2, characterized in that: The floor module and the exterior wall module are respectively composed of one or more identical rectangular units in their respective modules, and the top corners of each rectangular unit are connected to end connection blocks.

4. The modular aluminum alloy wall frame according to claim 3, characterized in that: The common sides of two adjacent rectangular units in the same module share the same member.

5. The modular aluminum alloy wall frame according to claim 3, characterized in that: The process holes on the rods include several groups of mounting holes located at the end faces at both ends of the rods in the length direction and evenly distributed along the length direction of the rods. The connecting blocks are connected to adjacent rods through the mounting holes.

6. The modular aluminum alloy wall frame according to claim 1, characterized in that: The thickness of the connecting block and the thickness of each rod are the same.

7. The modular aluminum alloy wall frame according to claim 5, characterized in that: The end connection block is a cubic structure, and the side length of the end connection block is the same as the thickness of each rod.

8. The modular aluminum alloy wall frame according to claim 7, characterized in that: The distance between the center of the mounting hole and one edge of the rod is equal to half the thickness of the rod.

9. The modular aluminum alloy wall frame according to claim 5, characterized in that: The process holes on the rod also include hollow holes located between two adjacent groups of mounting holes, and schematic holes are arranged on the periphery of the hollow holes.

10. The modular aluminum alloy wall frame according to claim 6, characterized in that: The width of the rod in the exterior wall module is greater than or equal to the thickness of the rod; the floor module includes a ground module and a top module, and the width and thickness of the rods in the ground module and the top module are equal.

11. The modular aluminum alloy wall frame according to claim 10, characterized in that: The floor module also includes an intermediate module located between adjacent floors, the width of the rod in the intermediate module is greater than the thickness of the rod, and when the thickness of the exterior wall module is greater than the thickness of the rod, the cross-section of the rod in the intermediate module is the same as the cross-section of the rod of the outer frame of the exterior wall module.

12. The modular aluminum alloy wall frame according to claim 11, characterized in that: When the thickness of the exterior wall module is greater than the thickness of the rod, the length and width of the cross-section of the rod in some rectangular units are the same, and the rods are arranged side by side and spaced apart along the thickness direction of the exterior wall module.

13. The modular aluminum alloy wall frame according to claim 11, characterized in that: When the thickness of the exterior wall module is equal to the thickness of the rod, the horizontal outer frame connecting the exterior wall modules of adjacent floors shares the rod with the floor module; when the thickness of the exterior wall module is greater than the thickness of the rod, the intermediate module is connected to the side of the rod of one of the exterior wall modules, and the horizontal outer frame connecting the exterior wall modules of adjacent floors is connected at its corners using corner blocks.

14. The modular aluminum alloy wall frame according to claim 5, characterized in that: The rods include long rods and short rods. The length of the long rods in the floor modules is the same as that of the long rods in the exterior wall modules. The length of the short rods is equal to the difference between the distance between adjacent mounting holes in the length direction and the thickness of the rods.

15. The modular aluminum alloy wall frame according to claim 1, characterized in that: The floor modules and the exterior wall modules form a single-room house structure. The common sides of the floor modules in two adjacent single-room house structures share a common rod, and the common surfaces of the two adjacent single-room house structures share a common exterior wall module.

16. The modular aluminum alloy wall frame according to any one of claims 3 to 14, characterized in that: Tensioners are installed at the diagonals of some rectangular units of the exterior wall module.

17. A building characterized by: It comprises the modular aluminum alloy wall frame according to any one of claims 1 to 16 and a wall panel installed on the inner side and / or outer side of the exterior wall module in the modular aluminum alloy wall frame.

18. The building according to claim 17, characterized in that: The outer peripheral surface of the wall panel is provided with a notch, a hook that can be inserted into the notch is fixed at the process hole of the rod, and a light-blocking strip is connected to the notch between adjacent decorative panels.

19. The building according to claim 18, characterized in that: The hooks include vertical hooks that penetrate vertically and horizontal hooks that penetrate horizontally. Several hooks are fixed on the frame, and each hook is symmetrically provided with vertical hooks and / or horizontal hooks. The hooks are set on long rods that form rectangular units in the exterior wall module, and each hook is connected to the slots of adjacent wall panels.

20. The building according to claim 17, characterized in that: An upwardly bent long strip hook is fixed on the horizontal rod of the exterior wall module, and a second fixing buckle hung on the long strip hook is fixed on the surface of the wall panel.

21. The building according to claim 17, characterized in that: The exterior wall module is provided with a first fixing buckle, and the horizontal ends of the wall panel respectively have a first bending portion and a second bending portion protruding outward and extending in the up and down directions. The first bending portion of the adjacent wall panel is buckled outside the second bending portion, and the first fixing buckle is buckled outside the first bending portion and is located between the first bending portion and the second bending portion.

22. The building according to any one of claims 17 to 21, characterized in that: Adjacent rods in the modular aluminum alloy wall frame are filled with insulation boards, and the thickness of the rods is the same as that of the insulation boards.

Citation Information

Cited By

  • Modularized aluminum alloy wall framework and building comprising same

    CN118881067A