Solar film detection device
By introducing a receiving device and a reflective device into the solar film detection device for two optical path detection, combined with multiple installation slots and optical path splitters, the problem of low detection accuracy in the prior art is solved, and higher detection accuracy and sensitivity are achieved.
Patent Information
- Application Number
- CN202422565618.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing solar film detection equipment has low detection accuracy and large detection errors, which requires improvement in detection accuracy and sensitivity.
A solar film detection device is designed, and the optical path is detected twice using the receiving device and the reflection device. Combined with multiple installation slots and optical path splitters, multiple crossings of the optical path are realized, and detection accuracy and efficiency are improved.
Through two optical path detections, the detection accuracy and sensitivity of the solar film are significantly improved, and the light transmittance of the solar film can be more accurately evaluated, enhancing the stability and accuracy of the detection.
Smart Images

Figure CN223192537U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of optical detection equipment, and in particular to a solar film detection device. Background Art
[0002] Solar film optical testing equipment is a high-precision measuring instrument that has emerged in recent years with the rapid development of optical technology and materials science. This equipment is primarily used to test the reflectivity, transmittance, or rejection of solar films against ultraviolet, visible, and infrared light, ensuring that the film's quality and performance meet standards.
[0003] The technical principle of the solar film optical inspection equipment is mainly based on optical measurement and physical laws. The equipment simulates the radiation of various wavelengths in sunlight (mainly including ultraviolet light, visible light and infrared light) to detect the reflection and transmission of these wavelengths by the solar film.
[0004] However, the existing solar film detection process only passes through the solar film once for detection, resulting in low detection accuracy and large detection errors. Therefore, it is necessary to improve the equipment to improve the detection accuracy of the solar film and to improve the detection sensitivity. Utility Model Content
[0005] In order to solve the problems existing in the prior art, the utility model provides a solar film detection device, comprising:
[0006] An upper cover and a lower cover, wherein the upper cover and the lower cover are assembled to form a dark room, wherein a support surface is provided in the dark room, and the support surface is used to support the solar film;
[0007] An emitting device is provided on the upper cover, the emitting device is located on one side of the solar film, and the emitting device is directed toward the solar film to irradiate the solar film;
[0008] A receiving device is provided on the upper cover, the receiving device is movably connected to the upper cover, and the receiving device is located on one side of the solar film and on the same side as the transmitting device;
[0009] A reflecting device is provided on the lower cover, and the reflecting device is located at the other side of the solar film, so that the reflecting device, the transmitting device, and the receiving device are provided on both sides of the solar film, and the reflecting device is provided on the lower cover corresponding to the receiving device;
[0010] A reflector is arranged on the lower cover. The reflector is arranged corresponding to the position of the emitting device. The reflector receives the light from the emitting device through the solar film and reflects the light to the reflecting device. After receiving the light, the reflecting device passes through the solar film and enters the receiving device.
[0011] Optionally, in some embodiments of the present application, in the upper cover, the receiving device includes a receiver, a first mounting slot is linearly opened on the upper cover, and the receiver is movably mounted in the first mounting slot, so that the receiver moves along the first mounting slot;
[0012] In the lower cover, a second mounting groove is provided at a position corresponding to the first mounting groove, and the reflecting device includes a reflector, and the reflector is movably installed in the second mounting groove so that the reflector moves along the second mounting groove;
[0013] In which, the transmitting device is arranged on the plane formed by the first mounting groove and the second mounting groove, that is, the transmitting device is arranged at the position corresponding to the first mounting groove or the second mounting groove, so that the light emitted by the transmitting device is transmitted through the reflector to the reflector, and then transmitted to the receiver.
[0014] Optionally, in some embodiments of the present application, the receiver in the first installation slot and the reflector in the second installation slot are both slidably adjusted by an electric slider.
[0015] Optionally, in some embodiments of the present application, the receiving device includes a plurality of receivers, a plurality of first mounting slots are linearly opened on the upper cover, the plurality of first mounting slots are arranged in parallel on the upper cover, and the plurality of receivers are respectively arranged in the first mounting slots, so that each of the first mounting slots is provided with a receiver;
[0016] The reflecting device includes a plurality of reflectors, a plurality of second mounting grooves are linearly opened on the lower cover, the plurality of second mounting grooves are arranged in parallel on the lower cover, and the plurality of second mounting grooves are arranged corresponding to the positions of the first mounting grooves, and the plurality of reflectors are respectively arranged in the second mounting grooves, so that each of the second mounting grooves is provided with a reflector;
[0017] The darkroom is provided with an optical path splitter, which is provided with an inlet and multiple outlets. The inlet is provided corresponding to the emitting device, and the multiple outlets are provided corresponding to the positions of the reflectors, so that the light from the outlets is irradiated onto the corresponding reflectors through the reflector.
[0018] The plurality of reflectors correspond one-to-one to the plurality of receivers.
[0019] Optionally, in some embodiments of the present application, the reflection efficiencies of the multiple reflectors are different.
[0020] Optionally, in some embodiments of the present application, a groove is provided on the side of the lower cover facing the upper cover, and glass and a solar film are arranged in the groove. When the upper cover and the lower cover are installed in coordination, the glass and the solar film are clamped by the upper cover and the lower cover.
[0021] Optionally, in some embodiments of the present application, the reflector is a prism, the prism is tilted, and the tilt angle of the prism is 45 degrees.
[0022] Optionally, in some embodiments of the present application, positioning members are provided on both the upper cover and the lower cover. When the upper cover is installed on the lower cover, the positioning members connect the upper cover and the lower cover, so that the upper cover and the lower cover are positioned and assembled, so that the receiving device and the reflecting device correspond to each other.
[0023] Compared with the prior art, the beneficial effects of the present invention are:
[0024] In the embodiment of the present application, a receiving device, a reflecting device and a reflector are provided, which can detect the solar film twice when detecting the light path. Compared with the conventional detection method, it is calculated that the detection accuracy and efficiency can be improved, thereby improving the sensitivity;
[0025] The first mounting slot and the second mounting slot are provided in the present application so that the receiver and the reflector can be installed at any position, which is convenient for detecting different positions of the solar film;
[0026] Providing multiple first mounting slots and multiple second mounting slots can improve detection efficiency and facilitate detection of light transmittance efficiency at different positions of the solar film. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 A schematic side cross-sectional view of a solar film detection device provided in an embodiment of the present application;
[0029] Figure 2 A schematic side cross-sectional view of a solar film detection device provided in another embodiment of the present application;
[0030] Figure 3 for Figure 2 A in the middle is an enlarged structural diagram;
[0031] Figure 4 A schematic side cross-sectional view of a solar film detection device provided in the second embodiment of the present application;
[0032] Figure 5 A schematic structural diagram of a lower cover of a solar film detection device provided in the first embodiment of the present application;
[0033] Figure 6 A schematic structural diagram of an upper cover of a solar film detection device provided in the first embodiment of the present application;
[0034] Figure 7 A schematic structural diagram of an upper cover of a solar film detection device provided in a second embodiment of the present application;
[0035] Figure 8 This is a schematic structural diagram of the lower cover of a solar film detection device provided in the second embodiment of the present application.
[0036] Description of reference numerals:
[0037] 100, upper cover; 110, first mounting slot; 200, lower cover; 210, second mounting slot; 220, groove; 230, spring; 240, support plate; 300, transmitting device; 400, receiving device; 410, receiver; 500, reflecting device; 510, reflector; 600, reflector; 700, darkroom; 710, supporting surface; 800, optical path splitter; 810, inlet; 820, outlet; 900, solar film; 1000, glass; 1100, positioning piece; 1200, positioning slot. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application. It is understood that the drawings are only provided for reference and illustration purposes and are not used to limit the present application. The connection relationship shown in the drawings is only for the convenience of clear description and does not limit the connection method.
[0039] Specifically, if Figure 1-Figure 2As shown, a solar film 900 detection device is provided in an embodiment of the present application. The solar film 900 detection device mainly detects the transmittance on the solar film 900 to determine whether it meets the transmittance requirements of the solar film 900. In order to detect the transmittance, the device needs to illuminate the solar film 900 with specific light and detect the corresponding transmittance efficiency. Therefore, it is necessary to avoid interference from other light. In order to avoid this situation, an upper cover 100 and a lower cover 200 are provided in the embodiment of the present application. The upper cover 100 and the lower cover 200 are connected together for use. The solar film 900 is installed in a darkroom 700 formed by the upper cover 100 and the lower cover 200. Specifically:
[0040] The matching connection between the upper cover 100 and the lower cover 200 is connected through a positioning piece 1100. Positioning grooves 1200 are respectively opened on the upper cover 100 and the lower cover 200 at positions corresponding to the positioning piece 1100. The positioning piece 1100 is located in the positioning groove 1200, so that the upper cover 100 and the lower cover 200 can be connected through the positioning piece 1100, which is convenient for forming a darkroom 700 to avoid the influence of ambient light.
[0041] Preferably, the positioning member 1100 can be configured as a magnetic adsorption member, and the upper cover 100 and the lower cover 200 can be matched and installed through magnetic adsorption to achieve the positioning purpose, thereby facilitating the formation of the darkroom 700 and avoiding interference from ambient light.
[0042] Preferably, the positioning member 1100 can be configured as a snap-fit configuration, which is disposed at the outer sides of the upper cover 100 and the lower cover 200 to match the upper cover 100 and the lower cover 200 through the connection effect of the snap-fit.
[0043] During the inspection, the solar film 900 needs to be placed in the dark room 700 to facilitate the inspection of the solar film 900. Figure 1-Figure 3 As shown, a groove 220 is provided on one side of the lower cover 200 facing the upper cover 100, and a support surface 710 is formed at the bottom of the groove 220, and the support surface 710 is used to support the solar film 900. Specifically, for the support surface 710, preferably, in this application, the thickness of the groove 220 can be selected to be equal to the thickness of the solar film 900, so that the solar film 900 on the support surface 710 can be clamped by the upper cover 100 and the lower cover 200, which is convenient for detecting the solar film 900.
[0044] Preferably, in the present application, the depth of the groove 220 is equal to the sum of the thicknesses of the solar film 900 and the glass 1000, so that the glass 1000 and the solar film 900 can be clamped by the upper cover 100 and the lower cover 200, which is more in line with the actual test scenario. At the same time, in order to avoid the influence of the thickness of different types of glass 1000 and solar film 900 and the inability to clamp, preferably, as shown in FIG. Figure 3As shown, in the embodiment of the present application, a spring 230 and a support plate 240 are provided on the lower cover 200, and the top position of the support plate 240 cooperates with the lower cover 200 to form the groove 220 to accommodate different types of glass 1000 and solar film 900 for easy clamping.
[0045] An emitting device 300 and a receiving device 400 are provided in the darkroom 700. Under the existing technology, the emitting device 300 and the receiving device 400 are respectively provided on both sides of the solar film 900, so that the detected light only passes through the solar film 900 once, resulting in errors in the detection accuracy, which affects the actual effect of the product.
[0046] In order to avoid the above-mentioned influence in the present application, it is preferred that both the transmitting device 300 and the receiving device 400 are arranged on one side of the solar film 900, so that the detection light passes through the solar film 900 twice to improve the detection accuracy.
[0047] To achieve the above effect, this application provides multiple embodiments based on the above structure to implement this process, specifically:
[0048] First embodiment:
[0049] like Figure 5-Figure 6 As shown, a transmitting device 300 and a receiving device 400 are provided. Both the transmitting device 300 and the receiving device 400 are provided on the upper cover 100, and the transmitting device 300 is located on one side of the upper cover 100. The transmitting device 300 is a laser transmitter, and the laser transmitter emits in the direction of the solar film 900.
[0050] The receiving device 400 is a receiver 410 that receives the laser light emitted by the laser transmitter. A first mounting groove 110 is linearly formed on the upper cover 100 at a position corresponding to the receiver 410. The receiver 410 is movably mounted in the first mounting groove 110 so that the receiver 410 can move along the first mounting groove 110.
[0051] The laser emitter is arranged at a position corresponding to the first mounting groove 110;
[0052] On the lower cover 200, that is, on a side of the solar film 900 relative to the laser emitter and receiver 410, a reflecting device 500 and a reflecting mirror 600 are provided. The reflecting mirror 600 is installed corresponding to the position of the laser emitter, so that when the laser emitter emits laser light, the laser light passes through the solar film 900 and irradiates the reflecting mirror 600. In this application, the angle of the reflecting mirror 600 is 45 degrees, so that the reflecting mirror 600 reflects the laser light vertically. The reflecting device 500 is provided on the lower cover 200 corresponding to the receiving device 400, so that the laser light irradiates the reflecting device 500.
[0053] The reflecting device 500 includes a reflector 510, which is mainly a prism. The prism is tilted, and like the reflector 600, it is tilted at an angle of 45 degrees, so that the laser reflected by the reflector 510 will pass through the solar film 900 for the second time, and then be received by the receiver 410, completing the light transmittance inspection of the solar film 900.
[0054] In the above description, a second mounting groove 210 is provided on the lower cover 200 at a position corresponding to the reflector 510 , and the reflector 510 is movably mounted in the second mounting groove 210 , so that the reflector 510 moves along the second mounting groove 210 ;
[0055] Under the above structure, the prism on the reflector 510 has a fixed light transmittance, and the light transmittance effect of the solar film 900 can be judged by the size of the transmitted light. The judgment size is obtained by cooperating with a conventional detection device. The conventional detection device only measures once through the solar film 900. In this application, an additional measurement through the solar film 900 is added to increase the detection accuracy.
[0056] Among them, in order to further increase the detection accuracy, in this application, the reflector 510 slides in the second mounting groove 210 through an electric slider. Similarly, the receiver 410 slides in the first mounting groove 110 through a slider, and light transmittance detection is performed on different parts of the solar film 900 by sliding.
[0057] In the above description, the launching device 300 is disposed on the plane formed by the first installation groove 110 and the second installation groove 210 .
[0058] Second embodiment:
[0059] like Figure 7-8 As shown, in the present application, the receiving device 400 includes a plurality of receivers 410, a plurality of first mounting grooves 110 are linearly opened on the upper cover 100, and the plurality of first mounting grooves 110 are arranged in parallel on the upper cover 100, and the plurality of receivers 410 are respectively arranged in the first mounting grooves 110, so that a receiver 410 is arranged in each first mounting groove 110;
[0060] As in the first embodiment, the receiver 410 is slidably connected in the first mounting groove 110 via an electric slider, so that the receiver 410 moves to a designated position in the first mounting groove 110;
[0061] In the above description, there are seven first mounting slots 110 provided in the upper cover 100 , and corresponding receivers 410 are provided in each of the seven first mounting slots 110 ;
[0062] The reflecting device 500 includes a plurality of reflectors 510. The lower cover 200 is linearly provided with a plurality of second mounting grooves 210. The plurality of second mounting grooves 210 are arranged in parallel on the lower cover 200, and the plurality of second mounting grooves 210 are arranged corresponding to the positions of the first mounting grooves 110. The plurality of reflectors 510 are respectively arranged in the second mounting grooves 210, so that each second mounting groove 210 is provided with a reflector 510.
[0063] In the above structure, there are 7 corresponding second mounting slots 210, each of which is provided with a corresponding reflector 510, and the multiple reflectors 510 correspond to the multiple receivers 410 one by one;
[0064] In this application, there is only one transmitting device 300. Since there are seven receivers 410 and reflectors 510, it is necessary to split the light of the transmitting device 300 into seven optical paths. To solve this problem, an optical path splitter 800 is provided. The optical path splitter 800 can split the light of the transmitting device 300 into seven optical paths, specifically:
[0065] The optical path splitter 800 is provided with an inlet 810 and multiple outlets 820. The inlet 810 is provided corresponding to the emitting device 300, and the multiple outlets 820 are provided corresponding to the positions of the reflectors 510, so that the light from the outlets 820 is irradiated onto the corresponding reflectors 510 through the reflector 600.
[0066] It should be noted that the optical path splitter 800 mainly divides one optical path into seven smaller optical paths. The light in each of the seven optical paths is identical to the light emitted by the laser transmitter, so that there is no loss or wavelength splitting of the light, thus ensuring the stability and accuracy of the test.
[0067] In the present application, the path in the optical path splitter 800 is preferably selected as an optical fiber path to reduce the loss to a negligible level. Even if there is loss, it will not affect the detection effect of the solar film 900.
[0068] Since seven optical paths are provided in the second embodiment of the present application, in order to improve the detection efficiency, the reflection efficiency on each corresponding reflector 510 is different, such as:
[0069] The first reflection is 10 percent and the transmittance is 90 percent; the second reflection is 11.1 percent and the transmittance is 88.9 percent; the third reflection is 11.2 percent and the transmittance is 88.8 percent; the fourth reflection is 14.1 percent and the transmittance is 85.9 percent; and so on, for segmented reflection.
[0070] The above embodiments are only used to illustrate the technical method of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.
Claims
1. A solar film detection device, characterized in that: include: An upper cover and a lower cover, wherein the upper cover and the lower cover are assembled to form a dark room, wherein a support surface is provided in the dark room, and the support surface is used to support the solar film; An emitting device is provided on the upper cover, the emitting device is located on one side of the solar film, and the emitting device is directed toward the solar film to irradiate the solar film; A receiving device is provided on the upper cover, the receiving device is movably connected to the upper cover, and the receiving device is located on one side of the solar film and on the same side as the transmitting device; A reflecting device is provided on the lower cover, and the reflecting device is located at the other side of the solar film, so that the reflecting device, the transmitting device, and the receiving device are provided on both sides of the solar film, and the reflecting device is provided on the lower cover corresponding to the receiving device; A reflector is arranged on the lower cover. The reflector is arranged corresponding to the position of the emitting device. The reflector receives the light from the emitting device through the solar film and reflects the light to the reflecting device. After receiving the light, the reflecting device passes through the solar film and enters the receiving device.
2. A solar film detection device according to claim 1, characterized in that: In the upper cover, the receiving device includes a receiver, a first mounting slot is linearly opened on the upper cover, and the receiver is movably mounted in the first mounting slot so that the receiver moves along the first mounting slot; In the lower cover, a second mounting groove is provided at a position corresponding to the first mounting groove, and the reflecting device includes a reflector, and the reflector is movably installed in the second mounting groove so that the reflector moves along the second mounting groove; In which, the transmitting device is arranged on the plane formed by the first mounting groove and the second mounting groove, that is, the transmitting device is arranged at the position corresponding to the first mounting groove or the second mounting groove, so that the light emitted by the transmitting device is transmitted through the reflector to the reflector, and then transmitted to the receiver.
3. A solar film detection device according to claim 2, characterized in that: The receiver is slidably adjusted in the first installation slot and the reflector is slidably adjusted in the second installation slot by an electric slider.
4. The solar film detection device according to claim 1, characterized in that: The receiving device includes a plurality of receivers, and a plurality of first mounting slots are linearly opened on the upper cover. The plurality of first mounting slots are arranged in parallel on the upper cover, and the plurality of receivers are respectively arranged in the first mounting slots, so that one receiver is arranged in each of the first mounting slots; The reflecting device includes a plurality of reflectors, a plurality of second mounting grooves are linearly opened on the lower cover, the plurality of second mounting grooves are arranged in parallel on the lower cover, and the plurality of second mounting grooves are arranged corresponding to the positions of the first mounting grooves, and the plurality of reflectors are respectively arranged in the second mounting grooves, so that each of the second mounting grooves is provided with a reflector; The darkroom is provided with an optical path splitter, which is provided with an inlet and multiple outlets. The inlet is provided corresponding to the emitting device, and the multiple outlets are provided corresponding to the positions of the reflectors, so that the light from the outlets is irradiated onto the corresponding reflectors through the reflector. The plurality of reflectors correspond one-to-one to the plurality of receivers.
5. The solar film detection device according to claim 4, characterized in that: The reflection efficiencies of the multiple reflectors are different.
6. The solar film detection device according to claim 1, characterized in that: A groove is provided on the lower cover on one side facing the upper cover, and the support surface is formed in the groove. A solar film is placed on the support surface. When the upper cover and the lower cover are installed in coordination, the solar film is clamped by the upper cover and the lower cover.
7. A solar film detection device according to any one of claims 2 and 4, characterized in that: The reflector is a prism, the prism is tilted, and the tilt angle of the prism is 45 degrees.
8. The solar film detection device according to claim 1, characterized in that: Positioning members are provided on both the upper cover and the lower cover. When the upper cover is mounted on the lower cover, the positioning members connect the upper cover and the lower cover, so that the upper cover and the lower cover are positioned and assembled, and the receiving device and the reflecting device correspond to each other.