Vertical winding machine device
By introducing a cleaning device into the vertical winding machine, the dust on the surface of the copper wire is solved, the dust absorption problem caused by the exposed copper wire is solved, the cleanliness and stability of the coil is ensured, and the reliability of the use of electrical equipment is improved.
Patent Information
- Application Number
- CN202421533156.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-06-29
AI Technical Summary
In existing vertical winding machines, copper wires are exposed for a long time and are prone to absorb dust, affecting the normal use of the coil.
A vertical winding machine device is designed, including a cleaning device, which cleans the surface of the copper wire by cleaning blocks to ensure that the copper wire remains clean and free of impurities before and after winding.
Effectively remove dust from the surface of the copper wire, ensuring the cleanliness and stability of the coil, and ensuring the normal operation of subsequent electrical equipment.
Smart Images

Figure CN223193643U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electrical technology, in particular to a vertical winding machine device. Background Art
[0002] Transformers use the principle of electromagnetic induction to change AC voltage. They are basic equipment for power transmission and distribution and are widely used in industry, agriculture, transportation, urban communities and other fields. The coil is one of the core components of the transformer, and the winding machine is the equipment used to wind the transformer coil.
[0003] Existing Chinese patent document CN202121722172.1 discloses a vertical winding machine for winding transformer coils, which includes: a frame, a faceplate and a collecting plate; the frame is a cylindrical structure, which is arranged in a cylindrical pit, and a cover plate is provided on the pit, and a circular first through-hole is provided on the cover plate, and the frame passes through the first through-hole, and the diameter of the first through-hole is variable; the faceplate is a disc-shaped structure, which is arranged at the upper end of the frame in the horizontal direction, and the faceplate is used to drive the winding mold to lift and rotate to wind the coil on the winding mold; the collecting plate is a disc-shaped structure, which is fixed on the frame and is located below the faceplate in the vertical direction; the diameter of the collecting plate is greater than the maximum diameter of the first through-hole. In the vertical winding machine provided by the embodiment of the utility model, through the setting method of the collecting plate, the vertical winding machine can realize the timely collection of fallen parts, thereby avoiding waste and affecting the equipment due to falling parts.
[0004] However, the above patent has certain defects when used. Since the copper wire wound on the reel is exposed to the outside for a long time, dust is easily absorbed on the surface of the copper wire, which will greatly affect the normal use of the inductor after winding.
[0005] For this reason, a vertical winding machine device is proposed here to solve the above-mentioned problems. Utility Model Content
[0006] In order to overcome the deficiencies of the prior art, the utility model provides a vertical winding machine device.
[0007] The utility model is implemented by the following technical solutions:
[0008] A vertical winding machine device includes a base and columns, the columns include vertical columns and longitudinal columns, two vertical columns are provided and symmetrically fixed to the upper surface of one side of the base, the longitudinal column is fixed between the vertical columns, a crossbeam is provided on the right side wall of the longitudinal column, a reel is provided on the lower surface of the crossbeam, copper wire is wound on the reel, and a tensioning wheel is also provided on the side of the reel, and the tensioning wheel is fixed to the lower end of the crossbeam through a connecting rod;
[0009] A cleaning device is also provided on the side of the tensioning wheel, and the cleaning device is fixed to the lower end of the beam through a connecting rod;
[0010] The cleaning device includes a shell, a cavity is provided inside the shell, a line inlet is provided on the left side of the shell, a line outlet is provided on the right side of the shell, and multiple groups of cleaning blocks are provided inside the cavity, each group of cleaning blocks has two cleaning blocks, which are symmetrically fixed at the upper and lower ends of the cavity;
[0011] A vertical winding device is also provided on the base.
[0012] The vertical winding device includes a motor, an output end of the motor is provided with a rotating shaft, the top end of the rotating shaft is provided with an adjustment plate, the adjustment plate is provided with a plurality of fixing columns, and there are four fixing columns fixed around the adjustment plate.
[0013] The adjustment plate is provided with a slide groove, and two slide grooves are provided and arranged in parallel in the horizontal direction;
[0014] The two adjusting columns on the right side of the adjusting plate are fixed on the adjusting plate, and the bottoms of the two adjusting columns on the left side are provided with sliders, which are arranged in the slide grooves, and the sliders are provided with nuts, which are threadedly connected to the sliders.
[0015] A cylinder is provided on the upper surface of the longitudinal column, and a fixing bracket is provided on the outer peripheral wall of the lower end of the cylinder, and the cylinder is fixed to the longitudinal column through the fixing bracket;
[0016] The output end of the cylinder is provided with a piston rod, the piston rod passes through the longitudinal column, the end of the piston rod is provided with a connecting plate, and the crossbeam is fixed on the side wall of the connecting plate.
[0017] A display controller is provided on the vertical column and is fixed on the vertical column.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. By setting up a cleaning device, the copper wire leaves the reel, is tensioned by the tensioning wheel, and then enters the cleaning device from the wire inlet. After being cleaned by the cleaning block, it passes through the wire outlet and is wound on the adjusting column. The copper wire cleaned by the cleaning block is clean and free of impurities, ensuring that the coil after winding is clean and tidy, thereby ensuring stability in subsequent use. The cleaning block effectively prevents dust from being adsorbed on the surface of the copper wire, effectively solving the problem of dust agglomeration affecting the normal operation of subsequent electrical equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0021] Figure 2This is a schematic diagram of the front structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the utility model from a top view;
[0023] Figure 4 This is a schematic structural diagram of the vertical winding device of the utility model;
[0024] Figure 5 This is a schematic structural diagram of the cleaning device of the utility model;
[0025] In the figure: 1. Base; 2. Column; 3. Display controller; 4. Cylinder; 41. Fixed bracket; 42. Connecting plate; 5. Beam; 6. Vertical winding device; 61. Motor; 62. Adjusting plate; 63. Fixed column; 64. Adjusting column; 65. Slider; 66. Nut; 67. Slide; 7. Reel; 8. Cleaning device; 81. Housing; 82. Wire outlet; 83. Cleaning block; 84. Wire inlet; 9. Tensioning wheel. DETAILED DESCRIPTION
[0026] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0027] The present invention will be further described below with reference to the accompanying drawings.
[0028] like Figures 1 to 5 As shown, a vertical winding machine device includes a base 1 and a column 2, the column 2 includes a vertical column 2 and a longitudinal column 2, the vertical column 2 is provided with two, symmetrically fixed to the upper surface of one side of the base 1, the longitudinal column 2 is fixed between the vertical columns 2, a crossbeam 5 is provided on the right side wall of the longitudinal column 2, a reel 7 is provided on the lower surface of the crossbeam 5, a copper wire is wound on the reel 7, and a tensioning wheel 9 is further provided on the side of the reel 7, and the tensioning wheel 9 is fixed to the lower end of the crossbeam 5 through a connecting rod;
[0029] A cleaning device 8 is also provided on the side of the tensioning wheel 9, and the cleaning device 8 is fixed to the lower end of the beam 5 through a connecting rod;
[0030] The cleaning device 8 includes a shell 81, a cavity is provided inside the shell 81, a wire inlet 84 is provided on the left side of the shell 81, and a wire outlet 82 is provided on the right side of the shell 81. Multiple groups of cleaning blocks 83 are provided inside the cavity, and each group of cleaning blocks 83 has two, which are symmetrically fixed at the upper and lower ends of the cavity; the cleaning blocks 83 are made of wear-resistant silicone, which can scrape off dirt on the surface of the copper wire without damaging the surface of the copper wire, thereby ensuring the cleanliness of the surface of the copper wire.
[0031] The base 1 is further provided with a vertical winding device 6 .
[0032] The vertical winding device 6 includes a motor 61 , an output end of the motor 61 is provided with a rotating shaft, a top end of the rotating shaft is provided with an adjustment plate 62 , and a plurality of fixing columns 63 are provided on the adjustment plate 62 . There are four fixing columns 63 fixed around the adjustment plate 62 .
[0033] The adjusting plate 62 is provided with a slide groove 67 , and two slide grooves 67 are provided and arranged in parallel in the horizontal direction;
[0034] The two adjusting posts 64 on the right side of the adjusting plate 62 are fixed on the adjusting plate 62, and a slider 65 is provided at the bottom of the two adjusting posts 64 on the left side. The slider 65 is set in the slide groove 67, and a nut 66 is provided on the slider 65. The nut 66 and the slider 65 are threadedly connected. The diameter of the slider 65 is smaller than the diameter of the adjusting post 64, and the diameter of the adjusting post 64 is larger than the width of the slide groove 67. In this way, the adjusting post 64 can be fixed in the slide groove 67 by connecting the nut 66 with the lower end slider 65, thereby realizing flexible adjustment. By moving the adjusting post 64 in the slide groove 67, the specific space between the adjusting posts 64 can be adjusted, thereby adjusting the size of the coil. It is flexible and can be produced for multiple product specifications, which greatly improves the applicability of the device.
[0035] A cylinder 4 is provided on the upper surface of the longitudinal column 2, and a fixing bracket 41 is provided on the outer peripheral wall of the lower end of the cylinder 4. The cylinder 4 is fixed to the longitudinal column 2 through the fixing bracket 41;
[0036] The output end of the cylinder 4 is provided with a piston rod, which passes through the longitudinal column 2. The end of the piston rod is provided with a connecting plate 42, and the crossbeam 5 is fixed to the side wall of the connecting plate 42. The cylinder 4 can control the vertical movement of the reel 7, thereby moving the copper wire up and down along the adjustment column 64, ensuring that the wound coils are evenly spaced and the product yield meets the requirements.
[0037] The vertical column 2 is provided with a display controller 3, which is fixed on the vertical column 2. The display controller 3 is electrically connected to the electrical system of the device. The operation of all electrical systems can be controlled by the display controller 3, with a high degree of automation and good accuracy.
[0038] The working principle of the present invention is as follows: when winding is required, the copper wire is first wound around the adjusting column 64 for several turns, and then the motor 61 on the vertical winding device 6 is started, and the motor 61 drives the adjusting plate 62 to rotate, thereby pulling the copper wire off the reel 7 for winding;
[0039] The copper wire leaves the reel 7, is tensioned by the tensioning wheel 9, and then enters the interior of the cleaning device 8 from the wire inlet 84 of the cleaning device 8. After being cleaned by the cleaning block 83, it passes through the wire outlet 82 and is wound on the adjusting column 64. The copper wire cleaned by the cleaning block 83 is clean and free of impurities, ensuring that the coil after winding is clean and tidy, thereby ensuring stability in subsequent use.
[0040] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A vertical winding machine device, comprising a base (1) and columns (2), wherein the columns (2) include vertical columns (2) and longitudinal columns (2), wherein two vertical columns (2) are provided and symmetrically fixed to the upper surface of one side of the base (1), and the longitudinal columns (2) are fixed between the vertical columns (2), characterized in that: A crossbeam (5) is provided on the right side wall of the longitudinal column (2), a reel (7) is provided on the lower surface of the crossbeam (5), a copper wire is wound on the reel (7), and a tensioning wheel (9) is also provided on the side of the reel (7), and the tensioning wheel (9) is fixed to the lower end of the crossbeam (5) through a connecting rod; A cleaning device (8) is also provided on the side of the tension wheel (9), and the cleaning device (8) is fixed to the lower end of the crossbeam (5) through a connecting rod; The cleaning device (8) comprises a shell (81), a cavity is provided inside the shell (81), a line inlet (84) is provided on the left side of the shell (81), a line outlet (82) is provided on the right side of the shell (81), and a plurality of groups of cleaning blocks (83) are provided inside the cavity, with each group of cleaning blocks (83) having two blocks fixed symmetrically at the upper and lower ends of the cavity. The base (1) is also provided with a vertical winding device (6); A cylinder (4) is provided on the upper surface of the longitudinal column (2), a fixing bracket (41) is provided on the outer peripheral wall of the lower end of the cylinder (4), and the cylinder (4) is fixed to the longitudinal column (2) through the fixing bracket (41); The output end of the cylinder (4) is provided with a piston rod, the piston rod passes through the longitudinal column (2), the end of the piston rod is provided with a connecting plate (42), and the crossbeam (5) is fixed on the side wall of the connecting plate (42).
2. A vertical winding machine device according to claim 1, characterized in that: The vertical winding device (6) comprises a motor (61), an output end of the motor (61) is provided with a rotating shaft, a top end of the rotating shaft is provided with an adjusting plate (62), a plurality of fixing columns (63) are provided on the adjusting plate (62), and four fixing columns (63) are provided and fixed around the adjusting plate (62).
3. A vertical winding machine device according to claim 2, characterized in that: The adjusting plate (62) is provided with a sliding groove (67), and two sliding grooves (67) are provided and arranged in parallel in the transverse direction; The two adjusting columns (64) on the right side of the adjusting plate (62) are fixed on the adjusting plate (62), and the bottoms of the two adjusting columns (64) on the left side are provided with sliders (65), the sliders (65) are arranged in the slide grooves (67), and the sliders (65) are provided with nuts (66), and the nuts (66) are threadedly connected to the sliders (65).
4. A vertical winding machine device according to claim 3, characterized in that: A display controller (3) is provided on the vertical column (2), and the display controller (3) is fixed on the vertical column (2).
Citation Information
Patent Citations
Vertical winding machine
CN215527467U