Insulating strip laying device
By designing the loading, pressing, shearing and clamping mechanism of the insulating strip laying device, combined with vacuum carrier and suction claws, the fully automatic laying of the insulating strip is achieved, solving the problem of manual assistance in existing equipment, and improving production efficiency and component aesthetics.
Patent Information
- Application Number
- CN202422333203.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-25
AI Technical Summary
Most of the existing insulating strip laying equipment are semi-automated, requiring manual cooperation, which is time-consuming and labor-intensive, and cannot achieve fully automated operation.
An insulating strip laying device is designed, including feeding, pressing, shearing, clamping and feeding mechanisms. The vacuum vehicle and suction claws are used to realize automatic laying of the insulating strips, and fully automatic laying is achieved through clamping, cutting and positioning functions.
The fully automatic laying of insulating strips is realized, which improves the aesthetics of components, prevents short circuits, reduces manual operations, and improves production efficiency.
Smart Images

Figure CN223193786U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery production equipment, in particular to an insulation strip laying device. Background Art
[0002] BC cells, short for "full back contact (full reverse electrode contact) crystalline silicon photovoltaic cells," are a type of solar cell technology. Unlike traditional crystalline silicon photovoltaic cells, BC cells utilize electrodes located on the reverse side (back side) of the cell, leaving the front side fully exposed to sunlight, improving light absorption efficiency and leading to widespread adoption.
[0003] When BC batteries are welded, an insulating strip is laid between the two cells to improve the appearance of the assembly and prevent short circuits. However, most of the equipment currently used to lay insulating strips is semi-automatic and requires manual operation, which is time-consuming and labor-intensive. Therefore, we have proposed an insulating strip laying device. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0005] To this end, the technical solution adopted in this utility model is:
[0006] An insulating strip laying device comprises: a body assembly and a laying assembly arranged on the body assembly; the laying assembly comprises a loading mechanism arranged on the side of the body assembly, a pressing mechanism, a shearing mechanism and a clamping mechanism which are sequentially installed on the body assembly and located on the side of the loading mechanism, a feeding mechanism arranged between the shearing mechanism and the clamping mechanism, and a laying mechanism installed on the body assembly; the feeding mechanism comprises a movable platform installed on the lower part of the body assembly and a vacuum carrier assembled on the movable platform; the laying mechanism comprises a movable rail installed on the upper part of the body assembly, a cylinder four installed on the movable rail, a hanger fixed to the driving end of the cylinder four, and a suction claw assembled on the hanger.
[0007] In a preferred example, the present invention can be further configured as follows: the feeding mechanism includes a mounting frame fixed to the side of the machine body component and a preparation roller, an adjusting roller and a guide roller installed on the machine body component.
[0008] In a preferred example, the present invention can be further configured as follows: the clamping mechanism includes a cylinder 1 installed on the side of the guide roller and a pressure block fixed to the driving end of the cylinder 1.
[0009] In a preferred example, the present invention can be further configured as follows: the shearing mechanism includes a second cylinder installed on one side of the cylinder and a pressure cutter fixed to the driving end of the second cylinder.
[0010] In a preferred example, the present invention can be further configured as follows: the clamping mechanism includes a cylinder three installed on the body assembly and located on the vacuum carrier side, and a claw clamp fixed to the driving end of the cylinder three.
[0011] In a preferred example, the present invention can be further configured as follows: the vacuum carrier and the suction claw are respectively provided with a suction nozzle.
[0012] The above technical solution of the present utility model has the following beneficial technical effects:
[0013] The utility model can lay components, use a clamping mechanism to clamp the insulating strip below the pressing mechanism, pull it outward to a certain length, and adsorb the pulled-out part on the vacuum carrier. Then, use a pressure cutter to cut the insulating strip. Then, the mobile platform carries the insulating strip on the vacuum carrier to the bottom of the suction claw. Then, the suction claw moves down to grab the insulating strip on the vacuum carrier, and then adjusts the distance between the suction claws and moves it above the battery to place the insulating strip on the gap between the battery cells. This solution can automatically lay the insulating material on demand without the need for manual assistance.
[0014] By laying insulating strips between the battery cells, the aesthetics of the components can be improved and short circuits can be prevented. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view of the insulation strip laying device of the utility model;
[0016] Figure 2 This is a partial enlarged view of the insulating strip laying device of the present utility model;
[0017] Figure 3 This is a schematic diagram of the paving assembly structure of the present utility model;
[0018] Figure 4 This is a structural schematic diagram of the material laying mechanism of the present utility model.
[0019] Reference numerals:
[0020] 100. Airframe components;
[0021] 200, laying assembly; 210, mounting frame; 220, material preparation roller; 230, adjusting roller; 240, material guide roller; 250, cylinder 1; 260, pressing block; 270, cylinder 2; 280, pressing cutter;
[0022] 310, moving platform; 320, vacuum carrier; 330, overhead hanger; 340, suction claw; 341, suction nozzle; 350, cylinder three; 360, claw clamp; 370, cylinder four; 380, moving rail. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features therein can be combined with each other unless there is any conflict.
[0024] An insulating strip laying device provided by some embodiments of the present invention will be described below with reference to the accompanying drawings.
[0025] Combine Figure 1-4 As shown, the present invention provides an insulating strip laying device, comprising: a body component 100 and a laying component 200 arranged on the body component 100 .
[0026] The laying assembly 200 includes a loading mechanism arranged on the side of the body assembly 100, a pressing mechanism, a shearing mechanism and a clamping mechanism which are sequentially installed on the body assembly 100 and located on the side of the loading mechanism, a feeding mechanism arranged between the shearing mechanism and the clamping mechanism, and a laying mechanism installed on the body assembly 100; the feeding mechanism includes a moving table 310 installed on the lower part of the body assembly 100 and a vacuum carrier 320 assembled on the moving table 310; the laying mechanism includes a moving rail 380 installed on the upper part of the body assembly 100, a cylinder 370 installed on the moving rail 380, and a pneumatic cylinder 370 fixed on the cylinder 370. The hanger 330 at the driving end and the suction claw 340 mounted on the hanger 330 can, through the laying assembly 200, use the clamping mechanism to clamp the insulating strip below the pressing mechanism, pull it outward to a certain length, and then adsorb the pulled-out portion onto the vacuum carrier 320. The insulating strip is then cut using the press cutter 280. The movable platform 310 then carries the insulating strip on the vacuum carrier 320 and moves it below the suction claw 340. The suction claw 340 then moves downward to grab the insulating strip on the vacuum carrier 320. The spacing between the suction claws 340 is then adjusted and the strip is moved above the battery to place the insulating strip in the gap between the battery cells. This solution can fully automatically lay the insulating material on demand without the need for manual assistance.
[0027] Specifically, the feeding mechanism includes a mounting frame 210 fixed to the side of the body assembly 100 and a preparation roller 220, an adjustment roller 230 and a guide roller 240 installed on the body assembly 100. The insulating strip material can be placed on the preparation roller 220, and the pulled insulating strip bypasses the adjustment roller 230 and the guide roller 240 and is introduced under the pressing block 260, and then is clamped by the claw clamp 360 under the pressing cutter 280.
[0028] Furthermore, the clamping mechanism includes a cylinder 250 installed on the side of the guide roller 240 and a pressure block 260 fixed to the driving end of the cylinder 250, which can clamp the insulating strip to prevent the insulating strip from scattering after cutting.
[0029] Furthermore, the shearing mechanism includes a cylinder 2 270 installed on the side of the cylinder 1 250 and a cutter 280 fixed to the driving end of the cylinder 2 270, which can cut the insulating strip into a suitable length and leave it on the vacuum carrier 320, and has high practicality.
[0030] It should be noted that the clamping mechanism includes a cylinder 350 installed on the body assembly 100 and located on the side of the vacuum carrier 320, and a claw clamp 360 fixed to the driving end of the cylinder 350. The clamping mechanism can be translated left and right to clamp the insulating strip, and then translated right to pull the insulating strip out and lay it on the vacuum carrier 320.
[0031] Furthermore, the cut insulating strips are adsorbed on the vacuum carrier 320 and flow backward with the vacuum carrier 320. After a certain number of them are cut, the laying mechanism sucks up the insulating strips and separates them to ensure that each insulating strip can be exactly attached to the gap between the two battery cells. During the suction, the spacing between each suction claw 340 is small, and the distance between each suction claw 340 is equal to the spacing between the insulating strips. The distance after separation is equal to the distance between each two battery cells.
[0032] On the other hand, the vacuum carrier 320 and the suction claw 340 are respectively provided with a suction nozzle 341, which can be used to contact the insulating strip for suction and fixation. The vacuum carrier 320 and the suction claw 340 are both connected to an air pump device, that is, the insulating strip at the suction nozzle 341 is fixed when the air pump device is used to evacuate air. This is a suction claw, which is a commonly used grasping device.
[0033] The working principle and usage process of the present invention are as follows: first, an insulating strip is placed on the preparation roller 220, and sent to the bottom of the pressing mechanism through the adjusting roller 230 and the guide roller 240. Then the clamping mechanism clamps the insulating strip under the pressing mechanism, pulls it outward to a certain length, and the pulled-out part is adsorbed on the vacuum carrier 320. There is a pressure cutter 280 near the pressing mechanism to cut the insulating strip. Then the vacuum carrier 320 moves backward carrying the insulating strip, and the previous process cycle continues until the number of insulating strips accumulated on the vacuum carrier at the rear reaches the set value. When the number of insulating strips on the vacuum carrier 320 reaches the set value, the laying mechanism is pressed down, and the suction claws 340 suck up the insulating strips on the vacuum carrier 320. Then the closely packed suction claws 340 are separated, and the laying is translated to the top of the battery, and the insulating strips are placed on the gaps between the battery cells. The laying of the insulating strips is completed.
[0034] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An insulating strip laying device, characterized in that: It comprises: a machine body component (100) and a laying component (200) arranged on the machine body component (100); The laying assembly (200) comprises a loading mechanism arranged on the side of the body assembly (100), a pressing mechanism, a shearing mechanism and a clamping mechanism sequentially installed on the body assembly (100) and located on the side of the loading mechanism, a feeding mechanism arranged between the shearing mechanism and the clamping mechanism, and a laying mechanism installed on the body assembly (100); The feeding mechanism comprises a moving platform (310) installed at the lower part of the machine body assembly (100) and a vacuum carrier (320) assembled on the moving platform (310); The material spreading mechanism includes a movable rail (380) installed on the upper part of the machine body assembly (100), a cylinder four (370) installed on the movable rail (380), a hanging frame (330) fixed to the driving end of the cylinder four (370), and a suction claw (340) assembled on the hanging frame (330).
2. The insulating strip laying device according to claim 1, characterized in that: The feeding mechanism comprises a mounting frame (210) fixed to the side of the machine body component (100), and a material preparation roller (220), an adjusting roller (230), and a material guide roller (240) mounted on the machine body component (100).
3. The insulating strip laying device according to claim 2, characterized in that: The pressing mechanism includes a cylinder 1 (250) installed on the side of the guide roller (240) and a pressing block (260) fixed to the driving end of the cylinder 1 (250).
4. The insulating strip laying device according to claim 3, characterized in that: The shearing mechanism includes a second cylinder (270) installed on one side of the first cylinder (250) and a pressure cutter (280) fixed on the driving end of the second cylinder (270).
5. The insulating strip laying device according to claim 1, characterized in that: The clamping mechanism includes a cylinder three (350) installed on the body assembly (100) and located on the side of the vacuum carrier (320) and a claw clamp (360) fixed to the driving end of the cylinder three (350).
6. The insulating strip laying device according to claim 1, characterized in that: The vacuum carrier (320) and the suction claw (340) are respectively provided with a suction nozzle (341).