Plane roof photovoltaic ballast support structure and system

By using counterweight blocks to fix the bracket assembly in the photovoltaic bracket, the problem of photovoltaic bracket installation destroying the roof waterproof layer is solved, achieving a convenient and efficient installation process.

CN223194638UActive Publication Date: 2025-08-05深圳创维光伏科技股份有限公司
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Patent Information

Application Number
CN202422415929.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-05
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the prior art, the roof waterproof layer is damaged when the photovoltaic bracket is installed, and the installation process is complicated.

Method used

The counterweight block passes through the bracket assembly, and the bracket assembly is fixed to the roof by relying on the counterweight block’s own weight, eliminating the drilling step, and using aluminum alloy bracket assembly and connection assembly.

Benefits of technology

The damage to the roof waterproof layer caused by hole punching is avoided, the installation process is simplified, and the installation efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic supports, and provides a flat roof photovoltaic ballast support structure and a flat roof photovoltaic ballast support system, the flat roof photovoltaic ballast support structure comprises support assemblies, connecting assemblies and balancing weights, specifically, a plurality of support assemblies are uniformly arranged at intervals; the support assembly is arranged on the roof. The support assembly is suitable for placing a photovoltaic assembly. The connecting assemblies are arranged between the adjacent support assemblies. The balancing weight is suitable for penetrating through the interior of the support assembly and is suitable for being connected with the support assembly in an abutting mode. The balancing weight fixes the support assembly to the roof by means of the weight of the balancing weight. According to the scheme, the balancing weight penetrates through the support assembly, the support assembly is firmly fixed to the roof through the weight of the balancing weight, and therefore the problem that in the prior art, a waterproof layer of the roof is damaged due to punching is solved, the steps of punching on site and the like are omitted, the installation process is more convenient, and the installation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic structures, and particularly relates to a flat roof photovoltaic ballast support structure and system. Background Art

[0002] Photovoltaic power generation refers to a direct power generation method that effectively absorbs solar radiation energy by using the principle of the P-N junction photovoltaic effect of semiconductor electronic devices such as solar cells, and converts it into electrical energy through a conversion device. It is the mainstream of current solar power generation and has advantages such as being renewable and pollution-free.

[0003] The photovoltaic support system is a key part of the hardware system of a photovoltaic power station, which has a direct impact on the overall operation stability and power generation. The flat roof photovoltaic support is generally fixed at a fixed inclination angle. The fixed photovoltaic support generally adopts a scheme of directly drilling holes on the installation roof and fixing the support with expansion bolts. However, this scheme damages the waterproof layer of the roof system due to drilling, making it difficult to guarantee the secondary waterproofing of the house. At the same time, on-site drilling complicates the support installation process. Content of the Utility Model

[0004] In view of this, the utility model provides a flat roof photovoltaic ballast support structure and system to solve the problem of damaging the waterproof layer of the roof during installation.

[0005] In a first aspect, the utility model provides a flat roof photovoltaic ballast support structure, including:

[0006] A plurality of support components; the plurality of support components are evenly spaced; the support components are arranged on the roof; the support components are suitable for placing photovoltaic modules;

[0007] A plurality of connection components; the connection components are arranged between adjacent support components; the plurality of support components are interconnected through the connection components;

[0008] A counterweight, suitable for passing through the interior of the support component and suitable for abutting against the support component; the counterweight fixes the support component on the roof by its own weight.

[0009] Advantageous Effects

[0010] In this solution, by passing the counterweight through the support component, the support component is firmly fixed on the roof by the weight of the counterweight itself, thus avoiding the problem of damaging the roof waterproof layer in the prior art. And this solution also omits steps such as on-site drilling, making the installation process more convenient and increasing the installation efficiency.

[0011] In an optional embodiment, the support component includes:

[0012] The bottom beam is arranged on the roof;

[0013] The inclined beam, the first end of which is angularly connected to the first end of the bottom beam; the photovoltaic module is adapted to be placed on the inclined beam;

[0014] The inclined column is arranged between the bottom beam and the inclined beam; the inclined column is adapted to support the inclined beam.

[0015] The bracket assembly is composed of the bottom beam, the inclined beam and the inclined column, which has the advantages of simple structure and convenient installation.

[0016] In an optional embodiment, the connection assembly includes a first connector and a second connector; both ends of the first connector are respectively connected to the second ends of two adjacent bottom beams; both ends of the second connector are respectively connected to the second ends of two adjacent inclined beams.

[0017] The adjacent bracket assemblies are connected to each other through the first connector and the second connector, ensuring the stability of the overall structure.

[0018] In an optional embodiment, the bracket assembly further includes:

[0019] The triangular connector is arranged between the inclined beam and the bottom beam; the inclined beam and the bottom beam are fixedly connected through the triangular connector.

[0020] The stability of the connection between the inclined beam and the bottom beam is further increased through the triangular connector.

[0021] In an optional embodiment, the triangular connector includes:

[0022] There are two triangular plates; one side of the triangular plate is adapted to be fixedly connected to the bottom beam through bolts, and the other side is adapted to be fixedly connected to the inclined beam through bolts;

[0023] The connecting plate is arranged between the two triangular plates; the connecting plate is adapted to connect the two triangular plates.

[0024] In an optional embodiment, the bracket assembly further includes:

[0025] The ballast beam is arranged between the counterweight and the bottom beam; the ballast beam extends along the length direction of the counterweight block.

[0026] Setting the ballast beam can evenly distribute the weight of the counterweight on the bottom beam, avoiding the bottom beam being damaged by the counterweight.

[0027] In an optional embodiment, it further includes:

[0028] The wind baffle is arranged between two adjacent inclined columns.

[0029] The provision of wind shields can reduce the lifting force of wind suction on photovoltaic modules.

[0030] In an optional embodiment, the method further includes:

[0031] The pressing block assembly has one end fixedly connected to the inclined beam and the other end suitable for abutting against the photovoltaic assembly.

[0032] The photovoltaic components are fixedly connected to the inclined beams through the pressing block components, thereby ensuring that the position of the photovoltaic components will not change during use, thereby ensuring the normal operation of the device.

[0033] In an optional embodiment, the pressing block assembly is abutted against the photovoltaic assembly via bolts.

[0034] The abutment by means of bolts has the advantage of being easy to disassemble, and the staff can reasonably adjust the abutment force of the bolts on the photovoltaic modules according to the on-site environment.

[0035] In the second aspect, the utility model also provides a flat roof photovoltaic ballast support system, including the flat roof photovoltaic ballast support structure described in any one of the above; there are several flat roof photovoltaic ballast support structures; adjacent flat roof photovoltaic ballast support structures are connected to each other through bottom connecting members; there are several bottom connecting members; the ends of the bottom connecting members are respectively suitable for fixed connection with the ends of the support assembly.

[0036] Beneficial effects

[0037] This solution uses the counterweight block to pass through the bracket assembly and relies on the weight of the counterweight block to firmly fix the bracket assembly on the roof, thereby avoiding the problem of damaging the roof waterproof layer due to drilling in the existing technology. This solution also eliminates steps such as on-site drilling, making the installation process more convenient and increasing installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0039] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0040] Figure 2 This is a schematic diagram of a flat roof photovoltaic ballast support structure according to an embodiment of the present utility model;

[0041] Figure 3 This is an enlarged schematic view of the triangular connecting piece in the embodiment of the present utility model;

[0042] Explanation of the reference numerals in the drawings:

[0043] 1. Support assembly; 101. Bottom beam; 102. Inclined beam; 103. Inclined column; 104. Triangular connecting piece; 1041. Triangular plate; 1042. Connecting plate; 2. Connecting assembly; 3. Counterweight; 4. Ballast beam; 5. Windshield; 6. Pressing block assembly; 7. Bottom connecting piece; 8. Photovoltaic module. Detailed implementation manners

[0044] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0045] The flat roof photovoltaic support is generally fixed in a fixed inclination angle. The fixed photovoltaic support generally adopts the scheme of directly drilling holes on the installation roof and fixing the support with expansion bolts. However, this scheme damages the waterproof layer of the roof system due to drilling, making it difficult to guarantee the secondary waterproofing of the house. At the same time, on-site drilling complicates the support installation process.

[0046] As Figure 1 shown, according to an embodiment of the present utility model, on the one hand, a flat roof photovoltaic ballast support structure is provided, including: a support assembly 1, a connecting assembly 2 and a counterweight 3. Specifically, there are several support assemblies 1; the several support assemblies 1 are evenly spaced; the support assembly 1 is arranged on the roof; the support assembly 1 is adapted to place a photovoltaic module 8; there are several connecting assemblies 2; the connecting assembly 2 is arranged between adjacent support assemblies 1; the several support assemblies 1 are interconnected through the connecting assembly 2; the counterweight 3 is adapted to pass through the interior of the support assembly 1 and is adapted to abut against the support assembly 1; the counterweight 3 fixes the support assembly 1 on the roof by its own weight.

[0047] In this solution, by the way that the counterweight 3 passes through the support assembly 1, the support assembly 1 is firmly fixed on the roof by the weight of the counterweight 3 itself, thus avoiding the problem of damaging the roof waterproof layer due to drilling in the prior art. And this solution also omits steps such as on-site drilling, making the installation process more convenient and increasing the installation efficiency.

[0048] It should be noted that in this embodiment, aluminum alloy material is used. Specifically, both the support assembly 1 and the connection assembly 2 are made of aluminum alloy material. Aluminum alloy material has the characteristics of low density, good mechanical properties, good processing performance, non-toxicity, easy recycling, excellent electrical conductivity, heat transfer performance and corrosion resistance. As an alternative embodiment, steel material can also be used to increase the overall hardness.

[0049] It should be noted that the counterweight 3 is made of a material with a relatively large density, and the weight of the counterweight 3 should ensure that the positions of the support assembly 1 and the connection assembly 2 will not change under the interference of natural external forces.

[0050] In this embodiment, the photovoltaic modules 8 are laid on the support assembly 1. Specifically, one photovoltaic module 8 is supported by every two support assemblies 1, and each photovoltaic module 8 requires four counterweights 3. Specifically, in this embodiment, six support assemblies 1 are arranged in the horizontal direction, and three photovoltaic modules 8 are arranged thereon. Twelve counterweights 3 are arranged inside the support assembly 1.

[0051] It should be noted that in this embodiment, the horizontal direction is the Y direction in the figure, and the vertical direction is the X direction in the figure.

[0052] It should be noted that the support assemblies 1 in this embodiment are evenly spaced in the horizontal direction.

[0053] As Figure 2 shown, in one embodiment, the support assembly 1 includes a bottom beam 101, an inclined beam 102 and an inclined column 103; wherein the bottom beam 101 is arranged on the roof; the first end of the inclined beam 102 is angularly connected to the first end of the bottom beam 101; the photovoltaic module 8 is adapted to be placed on the inclined beam 102; the inclined column 103 is arranged between the bottom beam 101 and the inclined beam 102; the inclined column 103 is adapted to support the inclined beam 102.

[0054] It should be noted that the bottom beam 101, the inclined beam 102 and the inclined column 103 form a triangular frame, and the triangular frame has the best stability. The support assembly 1 is formed in the way of the bottom beam 101, the inclined beam 102 and the inclined column 103, which has the advantages of simple structure and convenient installation.

[0055] In one embodiment, the connection assembly 2 includes a first connecting member and a second connecting member; both ends of the first connecting member are respectively connected to the second ends of two adjacent bottom beams 101; both ends of the second connecting member are respectively connected to the second ends of two adjacent inclined beams 102.

[0056] It should be noted that both the first connecting member and the second connecting member are connected to the bottom beam 101 and the inclined beam 102 by bolts; adjacent support assemblies 1 are connected to each other through the first connecting member and the second connecting member to ensure the stability of the overall structure.

[0057] In one embodiment, the bracket assembly 1 further includes a triangular connecting member 104; the triangular connecting member 104 is disposed between the inclined beam 102 and the bottom beam 101; the inclined beam 102 and the bottom beam 101 are fixedly connected through the triangular connecting member 104. The stability of the connection between the inclined beam 102 and the bottom beam 101 is further increased by the triangular connecting member 104.

[0058] It should be noted that both ends of the inclined column 103 are fixedly connected to the bottom beam 101 and the inclined beam 102 by bolts.

[0059] As Figure 3 shown, in one embodiment, the triangular connecting member 104 includes a triangular plate 1041 and a connecting plate 1042; there are two triangular plates 1041; one side of the triangular plate 1041 is adapted to be fixedly connected to the bottom beam 101 by bolts, and the other side is adapted to be fixedly connected to the inclined beam 102 by bolts; the connecting plate 1042 is disposed between the two triangular plates 1041; the connecting plate 1042 is adapted to connect the two triangular plates 1041.

[0060] It should be noted that the bottom beam 101 is formed by changing a U-shaped plate in this solution. The two ends of the U-shaped plate are bent outward to form a U-shaped, and then the protruding part of the bottom beam 101 is just disposed between the two triangular plates 1041. The bottom of one side triangular plate 1041 is fixedly connected to the bottom beam 101 by two bolts, and the top angle of the triangular plate 1041 is fixedly connected to the inclined beam 102 by one bolt.

[0061] It should be noted that the angle between the bottom beam 101 and the inclined beam 102 is 10 degrees in this embodiment. The angle between the bottom beam 101 and the inclined beam 102 determines the angle between the photovoltaic module 8 and the ground. The angle between the photovoltaic module 8 and the ground is the same as the angle between the bottom beam 101 and the inclined beam 102. The angle between the bottom beam 101 and the inclined beam 102 is reasonably increased or decreased according to actual needs. During actual installation, first fixedly connect the triangular connecting member 104 to the bottom beam 101, then adjust the angle between the bottom beam 101 and the inclined beam 102, and then lock the bolts at the top of the triangular connecting member 104, so as to realize the angle adjustment between the bottom beam 101 and the inclined beam 102.

[0062] In one embodiment, the bracket assembly 1 further includes a ballast beam 4, and the ballast beam 4 is disposed between the counterweight 3 and the bottom beam 101; the ballast beam 4 extends along the length direction of the counterweight 3.

[0063] It should be noted that the ballast beam 4 is fixedly connected to the bottom beam 101 by bolts. In this embodiment, the number of ballast beams 4 is at least one. In this embodiment, there are two of them, and the number can be reasonably adjusted as required; the two ballast beams 4 are arranged near the second end of the bottom beam 101, and the distance between the two ballast beams 4 is 200 mm. The two ballast beams 4 are respectively arranged at the quarter positions of the configuration blocks. Setting the ballast beam 4 can evenly distribute the weight of the counterweight block 3 on the bottom beam 101 and prevent the counterweight block 3 from damaging the bottom beam 101.

[0064] In one embodiment, a wind shield 5 is further included. The wind shield 5 is arranged between two adjacent inclined columns 103. Specifically, the upper end of the wind shield 5 is bent onto the inclined beam 102, and the bending degree is the same as that of the inclined beam 102, and it is fixed to the inclined beam 102 and the inclined column 103 by self-tapping screws.

[0065] It should be noted that by setting the wind shield 5, the lifting force of the wind suction on the photovoltaic module 8 can be reduced. When the natural wind blows from the longitudinal direction, under the action of the wind shield 5, the influence of the wind suction on the photovoltaic module 8 is reduced.

[0066] In one embodiment, a pressing block assembly 6 is further included. One end of the pressing block assembly 6 is fixedly connected to the inclined beam 102, and the other end is adapted to abut against the photovoltaic module 8. The photovoltaic module 8 is fixedly connected to the inclined beam 102 through the pressing block assembly 6, so as to ensure that the position of the photovoltaic module 8 does not change during use and ensure the normal operation of the device. It should be noted that the photovoltaic module 8 is fixedly connected to the inclined beam 102 by abutting, which can avoid damaging the photovoltaic module 8.

[0067] It should be noted that in this embodiment, a groove is provided at the top of the inclined beam 102. The pressing block assembly 6 is an L-shaped plate. One end of the pressing block assembly 6 is fixedly connected to the inclined beam 102 by being clamped with the groove. A bolt hole is provided on the other side of the pressing block, and the pressing block abuts against the photovoltaic module 8 through a bolt with the pressing block assembly 6. The abutting by bolts has the advantage of being easy to disassemble, and the staff can reasonably adjust the abutting force of the bolt on the photovoltaic module 8 according to the on-site environment.

[0068] According to an embodiment of the present invention, on the other hand, a flat roof photovoltaic ballast support system is further provided, including the flat roof photovoltaic ballast support structure described in any one of the above; there are several of the flat roof photovoltaic ballast support structures; adjacent flat roof photovoltaic ballast support structures are connected to each other through a bottom connecting member 7; there are several of the bottom connecting members 7; the end parts of the bottom connecting members 7 are respectively adapted to be fixedly connected to the end parts of the support assembly 1. Specifically, the end parts of the bottom connecting members 7 are respectively adapted to be fixedly connected to the end parts of the bottom beam 101.

[0069] It should be noted that several flat-roof photovoltaic ballast support structures are arranged along the longitudinal direction. In this solution, there are four flat-roof photovoltaic ballast support structures, and the number can be increased or decreased according to actual needs. The flat-roof photovoltaic ballast support structures form an integrated whole connected end to end through the bottom connectors 7.

[0070] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations fall within the scope defined by the appended claims.

Claims

1. A flat roof photovoltaic ballast support structure, characterized in that: include: A plurality of support assemblies (1); the plurality of support assemblies (1) are evenly spaced; the support assemblies (1) are arranged on a roof; and the support assemblies (1) are suitable for placing photovoltaic assemblies (8); There are a plurality of connecting assemblies (2); the connecting assemblies (2) are arranged between adjacent bracket assemblies (1); and the plurality of bracket assemblies (1) are connected to each other via the connecting assemblies (2); The counterweight block (3) is suitable for passing through the interior of the support assembly (1) and for abutting against the support assembly (1); the counterweight block (3) fixes the support assembly (1) on the roof by relying on its own weight.

2. The flat roof photovoltaic ballast support structure according to claim 1, characterized in that: The bracket assembly (1) comprises: A bottom beam (101) is provided on the roof; An inclined beam (102), a first end of which is connected to the first end of the bottom beam (101) at an angle; the inclined beam (102) is suitable for placing a photovoltaic module (8); The inclined columns (103) are arranged between the bottom beam (101) and the inclined beam (102); the inclined columns (103) are suitable for supporting the inclined beam (102).

3. The flat roof photovoltaic ballast support structure according to claim 2, characterized in that: The connecting assembly (2) comprises a first connecting member and a second connecting member; both ends of the first connecting member are respectively connected to the second ends of two adjacent bottom beams (101); and both ends of the second connecting member are respectively connected to the second ends of two adjacent inclined beams (102).

4. The flat roof photovoltaic ballast support structure according to claim 2, characterized in that: The bracket assembly (1) further comprises: A triangular connecting member (104) is provided between the oblique beam (102) and the bottom beam (101); the oblique beam (102) and the bottom beam (101) are fixedly connected via the triangular connecting member (104).

5. The flat roof photovoltaic ballast support structure according to claim 4, characterized in that: The triangular connecting member (104) comprises: There are two triangular plates (1041); one side of the triangular plates (1041) is suitable for being fixedly connected to the bottom beam (101) by bolts, and the other side is suitable for being fixedly connected to the oblique beam (102) by bolts; A connecting plate (1042) is provided between the two triangular plates (1041); the connecting plate (1042) is suitable for connecting the two triangular plates (1041).

6. The flat roof photovoltaic ballast support structure according to claim 2, characterized in that: The bracket assembly (1) further comprises: A ballast beam (4) is arranged between the counterweight block (3) and the bottom beam (101); the ballast beam (4) is extended along the length direction of the counterweight block (3).

7. The flat roof photovoltaic ballast support structure according to claim 6, characterized in that: Also includes: A windshield (5) is arranged between two adjacent inclined columns (103).

8. The flat roof photovoltaic ballast support structure according to claim 2, characterized in that: Also includes: A pressing block assembly (6) has one end fixedly connected to the inclined beam (102) and the other end adapted to abut against the photovoltaic assembly (8).

9. The flat roof photovoltaic ballast support structure according to claim 8, characterized in that: The pressing block assembly (6) is in contact with the photovoltaic assembly (8) via bolts.

10. A flat roof photovoltaic ballast support system, characterized in that: It comprises the flat roof photovoltaic ballast support structure described in any one of claims 1 to 9; there are a plurality of said flat roof photovoltaic ballast support structures; adjacent said flat roof photovoltaic ballast support structures are connected to each other via bottom connecting members (7); there are a plurality of said bottom connecting members (7); the ends of said bottom connecting members (7) are respectively suitable for fixed connection with the ends of said support assembly (1).